REFRIGERATION CYCLE APPARATUS
A refrigerant cycle apparatus comprising: a compressor 1, a radiator 2, decompression means 3, a heat absorber 4, an internal heat exchanger 5 that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein first temperature detection means 30 for detecting a refrigerant temperature between an outlet of the compressor 1 and an inlet of the radiator 2 and second temperature detection means 31 for detecting the refrigerant temperature between the outlet of the radiator 2 and a high-pressure side inlet of the internal heat exchanger 5 are provided, and an opening degree of decompression means 3 is controlled so that a temperature difference (ΔT) between a detection temperature by the first temperature detection means 30 and the detection temperature by the second temperature detection means 31 becomes a target value.
Latest MITSUBISHI ELECTRIC CORPORATION Patents:
- USER EQUIPMENT AND PROCESS FOR IMPLEMENTING CONTROL IN SET OF USER EQUIPMENT
- SEMICONDUCTOR DEVICE AND METHOD OF MANUFACTURING SEMICONDUCTOR DEVICE
- PRE-EQUALIZED WAVEFORM GENERATION DEVICE, WAVEFORM COMPRESSION DEVICE, AND PRE-EQUALIZED WAVEFORM GENERATION METHOD
- POWER CONVERSION DEVICE AND CONTROL METHOD FOR POWER CONVERSION DEVICE
- SEMICONDUCTOR DEVICE, METHOD OF MANUFACTURING SEMICONDUCTOR DEVICE, AND POWER CONVERSION DEVICE
The present invention relates to a refrigeration cycle apparatus using an internal heat exchanger, more particularly to a refrigerant control for stably securing performance.
BACKGROUND ARTDescriptions will be given to prior art as follows.
Conventionally, a hot water supply apparatus is proposed as a built-in refrigeration cycle apparatus such as:
a hot water supply apparatus comprising a refrigeration cycle including a compressor, a hot water supply heat exchanger, an electronic expansion valve, and a heat source side heat exchanger whose heat source is an external air, and a hot water supply cycle including a hot water supply heat exchanger and a hot water supply tank,
wherein since ability control means that uses an ability-variable type compressor and ability-controls the compressor in response to changes in external environment conditions of the heat source side heat exchanger is attached, expansion valve opening degree control means for controlling an opening degree of an electronic expansion valve so as to make a discharge temperature of a compressor to be a target value in response to changes in external environment conditions (an external temperature, for example) of the heat source side heat exchanger and rotation speed control means for controlling a rotation speed of the compressor to be a target value in response to changes in the external environment conditions of the heat source side heat exchanger are attached, an opening of the electronic expansion valve is controlled so as to make the discharge temperature of the compressor becomes a target value in response to changes in the external environment conditions (an external temperature, for example) of the heat source side heat exchanger, and the rotation speed of the compressor is controlled to be a target value in response to changes in the external environment conditions of the heat source side heat exchanger, an optimal operation condition can be obtained in which a hot water supply ability and a hot water supply load further match, and a coefficient of performance (COP) can be improved and down-sizing of elements such as an heat exchanger becomes possible. (For example, refer to Patent Document 1)
A water heater is also proposed such as:
a water heater for heating a hot water supply fluid in a supercritical heat pump cycle where a refrigerant pressure in a high pressure side becomes equal to or more than the critical pressure of the refrigerant comprising:
a compressor,
a radiator that performs heat exchange between a refrigerant discharged from the compressor and a hot water supply fluid and is configured so that a refrigerant flow and the hot water supply fluid flow opposes,
a decompressor for decompressing the refrigerant flowing out of the radiator, and
an evaporator that makes the refrigerant that flows out of the compressor evaporate, makes the refrigerant absorb a heat to discharge it into a suction side of the compressor,
wherein a refrigerant pressure of a high-pressure side is controlled so that a temperature difference (ΔT) between the refrigerant that flows out of the radiator and the hot water supply fluid that flows therein becomes a predetermined temperature difference (ΔTo). (For example, refer to Patent Document 2) In this example of the prior art, a heat exchange efficiency of the radiator can be enhanced to improve efficiency of a heat pump.
[Patent Document 1] Japanese Patent Gazette No. 3601369 (pp. 6; FIG. 1)
[Patent Document 2] Japanese Patent Gazette No. 3227651 (pp. 1-3; FIG. 2)
SUMMARY OF INVENTION Problems to be Solved by the InventionBoth of the above examples of the prior art control refrigerant conditions so that a discharge temperature of the compressor or a temperature difference (ΔT) between the refrigerant that flows out of the radiator and the hot water supply fluid that flows therein becomes a target value to achieve an efficient operation. However, there was a problem that in the vicinity where an efficiency (COP) of the refrigeration cycle becomes maximum, a control based only on an inlet side (the above discharge temperature) of the radiator or an outlet side (the above temperature difference ΔT) is difficult to achieve stable and efficient operation conditions because changes in the discharge temperature or the temperature difference ΔT are small. In addition, since an operation in which an internal heat exchanger exists in the refrigerant circuit is not considered, there was a problem that to control to achieve stable and efficient operation conditions is difficult.
The present invention is made to solve the above problems in the prior art. The object is to obtain a refrigeration cycle apparatus capable of stably achieving efficient operation conditions by controlling operation values based on standard conditions of the radiator and outlet conditions of the radiator to be a target value.
Means for Solving the ProblemsIn order to solve the above problems, the refrigeration cycle apparatus according to the present invention includes at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of the radiator and the refrigerant at the outlet of the heat absorber. The refrigeration cycle apparatus is characterized in that at least first refrigerant conditions detection means for detecting standard conditions of the radiator and second refrigerant conditions detection means for detecting refrigerant conditions between an outlet of the radiator and a high-pressure side inlet of an internal heat exchanger are provided, and an opening degree of decompression means is controlled so that a calculation value calculated based on an output of the first refrigerant conditions detection means and the output of the second refrigerant conditions detection means becomes a target value.
EFFECT OF THE INVENTIONAccording to the present invention, the expansion valve opening degree is controlled so that the COP becomes maximum based on standard conditions of the radiator and refrigerant conditions of the radiator outlet part, so that a refrigerant cycle apparatus capable of stably achieving efficient operation can be obtained.
- 1 compressor
- 2 radiator (water heat exchanger)
- 3 expansion valve
- 4 heat absorber (evaporator)
- 5 internal heat exchanger
- 20 hot water supply side pump
- 21 hot water storage tank
- 22 use side pump
- 23, 24, 25 on-off valve
- 29 blower
- 30, 31, 32, 33, 41, 42, 52 temperature detection means
- 35, 51 pressure detection means
- 40 controller
- 50 heat source apparatus
- 60 hot water storage apparatus
Descriptions will be given to a refrigerant cycle apparatus by Embodiment 1 according to the present invention.
The heat source apparatus 50 is composed of a compressor 1 for compressing the refrigerant, a radiator 2 (hereinafter, referred to “water heat exchanger”) for taking out heat of a high-temperature high-pressure refrigerant compressed in the compressor 1, an internal heat exchanger 5 for further cooling the refrigerant output from the water heat exchanger 2, a decompressor 3 (hereinafter, referred to “expansion valve”) that decompresses the refrigerant and whose opening degree can be changed, an heat-absorber 4 (hereinafter, referred to “evaporator”) for evaporating the refrigerant decompressed in the expansion valve 3, and an internal heat exchanger 5 for further heating the refrigerant flowed out of the evaporator 4. That is, the internal heat exchanger 5 is a heat exchanger that heat-exchanges the refrigerant at an outlet of the water heat exchanger 2 with the refrigerant at the outlet of the evaporator 4. A blower 29 is provided for sending air on an outer surface of the evaporator 4. There are also provided first temperature detection means 30 for detecting a discharge temperature of the compressor 1, second temperature detection means 31 for detecting an outlet temperature of the water heat exchanger 2, fifth temperature detection means 32 for detecting an inlet refrigerant temperature of the evaporator 4, and sixth temperature detection means 33 for detecting a suction temperature of the compressor 1. In addition, the first temperature detection means 30 and the second temperature detection means 31 correspond to a first refrigerant conditions detection means and second refrigerant conditions detection means respectively in an example of control in
A hot water storage apparatus 60 is connected with the water heat exchanger 2, which is a radiator, via piping, being composed of a heat source side pump 20, a hot water storage tank 21, a use side pump 22, and on-off valves 23, 24, 25. Here, on-off valves 23, 24, 25 may be a simple valve only for switching operation or an opening variable valve. When a water level of the hot water storage tank 21 drops, the on-off valves 24, 25 are closed, the on-off valve 23 is opened, and hot water storage operation is performed in which supplied water is heated up to a predetermined temperature. When a heat dissipation loss is large and the temperature in the hot water storage tank 21 decreases such as in winter, the on-off valves 23, 25 are closed, the on-off valve 24 is opened, and circulation heating operation is performed in which low-temperature hot water in the hot water storage tank 21 is re-boiled. At the time of using the hot water supply, the on-off valves 23, 24 are closed, the on-off valve 25 is opened, the use side pump 22 starts operation to transfer stored hot water to the use side. At an inlet side of the water heat exchanger 2, third temperature detection means 41 is attached for detecting an inlet temperature of a medium (water) to be heated. At an outlet side of the water heat exchanger 2, fourth temperature detection means 42 is attached for detecting the outlet temperature of the medium (water) to be heated.
A controller 40 performs calculation using detected values from first temperature detection means 30, second temperature detection means 31, fifth temperature detection means 32, sixth temperature detection means 33, third temperature detection means 41, and fourth temperature detection means 42 to control an opening degree of the expansion valve 3, a rotation speed of the compressor 1, and the rotation speed of the hot water supply side pump 20, respectively.
Here, the expansion valve 3 is controlled so that a suction superheat degree of the compressor 1 becomes a target value (for example, 5 to 10° C.). Specifically, based on a detection value of fifth temperature detection means 32 detecting an inlet refrigerant temperature of the evaporator 4, a temperature decrease amount due to a pressure loss in the evaporator 4 and the internal heat exchanger 5 is corrected, an evaporation temperature (ET) is estimated, a suction superheat degree SHs is calculated by the following formula using a detection value (Ts) of sixth temperature detection means 33 detecting a suction temperature of the compressor 1.
SHs=Ts−ET
Using the above formula, an opening degree of the expansion valve 3 is controlled so that SHs becomes a target value. An example is given in which an evaporation temperature (ET) is estimated based on the detection value of the fifth temperature detection means 32, however, it is not limited thereto. Pressure detection means (second pressure detection means) 51 (refer to
Next, operation on the P-h diagram in the case when the opening degree of the expansion valve 3 is made smaller is denoted by broken lines in
Next, descriptions will be given to why a local maximal value occurs in performance (COP) using a temperature distribution in the water heat exchanger shown in
Next,
Next,
Thus, it is possible to achieve an operation in the vicinity of the maximum efficiency by adopting a high-pressure side outlet temperature of the internal heat exchanger 5 for ΔThx, the discharge temperature for ΔT, and the discharge temperature and a water side outlet/inlet temperatures for ΣΔT.
As is understood from
Next, descriptions will be given to an example of a control operation of the refrigeration cycle apparatus of
Firstly, when the suction superheat degree (SHs) is smaller than a target value (SHm) by a preset convergence range ΔSH or less (S101), the expansion valve opening degree is lowered until the suction superheat degree (SHs) converges. Thus, when the suction superheat degree (SHs) is secured, the temperature difference ΔT is made to converge at the target value. Specifically, when the temperature difference ΔT is smaller than a target value (ΔTm) by a preset convergence range δT or less (S102), the expansion opening degree is lowered and ΔT is made to converge. Thus, lower limit values of the suction superheat degree (SHs) and the temperature difference ΔT can be suppressed.
Next, when the suction superheat degree (SHs) is larger than the target value (SHm) by a preset convergence range ΔSH or more (S103), the expansion valve opening degree is increased until the suction superheat degree (SHs) converges. Thus, when the suction superheat degree (SHs) is converged, the temperature difference ΔT is made to converge at the target value. Thus, when the suction superheat degree (SHs) is converged, the temperature difference ΔT is made to converge at the target value. Specifically, when the temperature difference ΔT is larger than the target value (ΔTm) by a preset convergence range δT or more (S104), the expansion opening degree is increased and ΔT is made to converge. Thus, upper limit values of the suction superheat degree (SHs) and the temperature difference ΔT can be suppressed. An example is shown in which a priority is given to control the suction superheat degree, however, it is not limited thereto when using a compressor which is resistant to liquid return. The same effect can be expected even when the priority order is exchanged. Through the above control, the suction superheat degree (SHs) and the temperature difference ΔT are converged at target values.
In the above, descriptions are given to an example in which the suction superheat degree (SHs) and the temperature difference ΔT are controlled to converge at target values (SHm, ΔTm), however, it is allowable that, in place of the temperature difference ΔT, a total temperature difference ΣΔT of ΔT1 and ΔT2, a difference between ΔT1 and ΔT2 (ΔT1−ΔT2), or ΔThx can be used to control them to converge at a target value, respectively. When using ΣΔT and (ΔT1−ΔT2), they are obtained by calculating detection temperatures by the first temperature detection means 30, the second temperature detection means 31, the third temperature detection means 41, and the fourth temperature detection means 42. When using ΔThx, internal heat exchanger outlet temperature detection means 52 is attached (refer to
Since, in the present embodiment, in addition to suction superheat degree control of the compressor, the expansion valve opening degree is made to be controlled so that the COP becomes maximum based on a temperature difference ΔT (or ΣΔT, ΔT1−ΔT2, ΔThx) between the discharge temperature and the water heat exchanger outlet temperature, a high efficiency refrigeration cycle apparatus can be obtained.
A refrigerant saturation temperature (ET) is obtained based on an output of the fifth temperature detection means 32 or pressure detection means, the suction superheat degree (SHs) is obtained by the detection temperature (Ts) of the sixth temperature detection means and the refrigerant saturation temperature (ET), and the expansion valve opening degree is controlled so that the suction superheat degree (SHs) becomes a target value, so that the superheat degree of the suction part of the compressor 1 is secured, liquid return to the compressor 1 can be prevented, and reliability can be secured. In the example of
In the present embodiment, when controlling the superheat degree and the above temperature differences (ΔT, ΣΔT, ΔT1−ΔT2, ΔThx), the control of the superheat degree precedes the control of the above temperature differences. From this point, the reliability of the compressor 1 is secured.
In the present embodiment, the radiator is composed of the water heat exchanger, so that a high efficiency hot water supply apparatus can be obtained.
Embodiment 2Descriptions will be given to a refrigeration cycle apparatus according to Embodiment 2 of the present invention as follows.
In the present embodiment, like a conventional HFC refrigerant, a virtual superheat degree of the water heat exchanger 2 outlet is calculated to control the refrigerant conditions thereof. Specifically, from first pressure detection means 35 provided in place of the first temperature detection means 30, a virtual saturation temperature is calculated as a standard condition of the water heat exchanger 2 and from the difference between a virtual saturation temperature Tsat and outlet temperature Tcount of the water heat exchanger 2 detected by the second temperature detection means 31, a virtual superheat degree SC is obtained from the following formula.
SC=Tsat−Tcount
In the present embodiment, the opening degree of the expansion valve 3 is controlled in the same way as the flowchart of
Here, how to obtain the virtual saturation temperature will be explained.
In the present embodiment, since the virtual saturation temperature is used in place of the discharge temperature of the compressor 1, first temperature detection means 30 in
Claims
1. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- first refrigerant conditions detection means for detecting standard conditions of at least said radiator and second refrigerant conditions detection means for detecting refrigerant conditions between an outlet of said radiator and a high-pressure side inlet of said internal heat exchanger are provided, and
- an opening of said decompression means is controlled so that a calculation value calculated based on at least an output of said first refrigerant conditions detection means and the output of said second refrigerant conditions detection means becomes a target value.
2. The refrigerant cycle apparatus of claim 1 comprising:
- third temperature detection means for detecting an inlet temperature of a medium to be heated and fourth temperature detection means for detecting an outlet temperature of the medium to be heated, wherein
- the opening degree of said decompression means is controlled such that a calculation value calculated based on outputs of said first refrigerant condition detection means, said second refrigerant condition detection means, said third temperature detection means, and said fourth temperature detection means become a target value.
3. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- first temperature detection means for detecting a refrigerant temperature between an outlet of said compressor and an inlet of said radiator and second temperature detection means for detecting the refrigerant temperature between an outlet of said radiator and a high-pressure side inlet of said internal heat exchanger are provided, and
- an opening degree of said decompression means is controlled such that a temperature difference (ΔT) between a detection temperature by said first temperature detection means and the detection temperature by said second temperature detection means becomes a target value.
4. The refrigerant cycle apparatus of claim 3 further comprising:
- third temperature detection means for detecting an inlet temperature of a medium to be heated and fourth temperature detection means for detecting an outlet temperature of the medium to be heated, wherein
- the opening degree of said decompression means is controlled such that a calculation value calculated based on outputs of said first temperature detection means, said second temperature detection means, said third temperature detection means, and said fourth temperature detection means, instead of said temperature difference (ΔT), become a target value.
5. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- first temperature detection means for detecting a refrigerant temperature between an outlet of said compressor and an inlet of said radiator and second temperature detection means for detecting the refrigerant temperature between the outlet of said radiator and a high-pressure side inlet of said internal heat exchanger, third temperature detection means for detecting an inlet temperature of a medium to be heated and fourth temperature detection means for detecting the outlet temperature of the medium to be heated are provided, and
- an opening degree of said decompression means is controlled such that a sum (ΣΔT) of a temperature difference (ΔT1) between a detection temperature by said first temperature detection means and the detection temperature by said fourth temperature detection means and the temperature difference (ΔT2) between the detection temperature by said second temperature detection means and the detection temperature by said third temperature detection means becomes a target value.
6. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- first temperature detection means for detecting a refrigerant temperature between an outlet of said compressor and an inlet of said radiator and second temperature detection means for detecting the refrigerant temperature between the outlet of said radiator and a high-pressure side inlet of said internal heat exchanger, third temperature detection means for detecting an inlet temperature of a medium to be heated and fourth temperature detection means for detecting an outlet temperature of the medium to be heated are provided, and
- an opening degree of said decompression means is controlled such that a difference (ΔT1−ΔT2) between a second temperature difference (ΔT1) between a detection temperature by said first temperature detection means and the detection temperature by said fourth temperature detection means and a third temperature difference (ΔT2) between the detection temperature by said second temperature detection means and the detection temperature by said third temperature detection means becomes a target value.
7. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- first pressure detection means for detecting a refrigeration pressure between at least an outlet of said compressor and an inlet of said decompression means and second temperature detection means for detecting a refrigeration temperature between the outlet of said radiator and a high-pressure side inlet of said internal heat exchanger are provided, and
- an opening degree of said decompression means is controlled such that a calculation value calculated based on a detection pressure by said first pressure detection means and a detection temperature by said second temperature detection means becomes a target value.
8. A refrigerant cycle apparatus comprising:
- at least a compressor, a radiator, decompression means capable of changing an open degree, a heat absorber, an internal heat exchanger that performs heat exchange between a refrigerant at an outlet of said radiator and the refrigerant at an outlet of said heat absorber, wherein
- second temperature detection means for detecting a refrigerant temperature between an outlet of said radiator and a high-pressure side inlet of said internal heat exchanger and internal heat exchanger outlet temperature detection means for detecting the refrigerant temperature between a high-pressure side outlet of said internal heat exchanger and an inlet of said compression means are provided, and
- an opening degree of said decompression means is controlled such that a temperature difference (ΔThx) between a detection temperature by said second temperature detection means and the detection temperature by said internal heat exchanger outlet temperature detection means becomes a target value.
9. The refrigerant cycle apparatus of claim 1, wherein
- sixth temperature detection means for detecting the refrigerant temperature between a low-pressure side outlet of said internal heat exchanger and an inlet of said compressor is provided,
- superheat degree of a compressor suction part is calculated from a refrigerant saturation temperature at a detection point of said sixth temperature detection means and a detection temperature by said sixth temperature detection means, and
- the opening degree of said decompression means is controlled such that said superheat degree becomes the target value.
10. The refrigerant cycle apparatus of claim 9, wherein
- second pressure detection means is provided between the low-pressure side outlet of said internal heat exchanger and the inlet of said compressor and
- said refrigerant saturation temperature is calculated based on a detection value of said second pressure detection means.
11. The refrigerant cycle apparatus of claim 9, wherein
- fifth temperature detection means is provided between the inlet of said heat absorber and the low-pressure side inlet of said internal heat exchanger and
- said refrigerant saturation temperature is calculated based on the detection temperature of said fifth temperature detection means.
12. The refrigerant cycle apparatus of claim 9, wherein
- a priority is given to control said superheat degree over said temperature difference.
13. The refrigerant cycle apparatus of claim 1, wherein
- said radiator is a heat exchanger that exchanges heat with water.
14. The refrigerant cycle apparatus of claim 1, wherein
- carbon dioxide is used as a refrigerant.
15. The refrigerant cycle apparatus of claim 5, wherein
- sixth temperature detection means for detecting the refrigerant temperature between a low-pressure side outlet of said internal heat exchanger and an inlet of said compressor is provided,
- superheat degree of a compressor suction part is calculated from a refrigerant saturation temperature at a detection point of said sixth temperature detection means and a detection temperature by said sixth temperature detection means, and
- the opening degree of said decompression means is controlled such that said superheat degree becomes the target value.
16. The refrigerant cycle apparatus of claim 6, wherein
- sixth temperature detection means for detecting the refrigerant temperature between a low-pressure side outlet of said internal heat exchanger and an inlet of said compressor is provided,
- superheat degree of a compressor suction part is calculated from a refrigerant saturation temperature at a detection point of said sixth temperature detection means and a detection temperature by said sixth temperature detection means, and
- the opening degree of said decompression means is controlled such that said superheat degree becomes the target value.
17. The refrigerant cycle apparatus of claim 15, wherein
- second pressure detection means is provided between the low-pressure side outlet of said internal heat exchanger and the inlet of said compressor and
- said refrigerant saturation temperature is calculated based on a detection value of said second pressure detection means.
18. The refrigerant cycle apparatus of claim 16, wherein
- second pressure detection means is provided between the low-pressure side outlet of said internal heat exchanger and the inlet of said compressor and
- said refrigerant saturation temperature is calculated based on a detection value of said second pressure detection means.
19. The refrigerant cycle apparatus of claim 15, wherein
- fifth temperature detection means is provided between the inlet of said heat absorber and the low-pressure side inlet of said internal heat exchanger and
- said refrigerant saturation temperature is calculated based on the detection temperature of said fifth temperature detection means.
20. The refrigerant cycle apparatus of claim 16, wherein
- fifth temperature detection means is provided between the inlet of said heat absorber and the low-pressure side inlet of said internal heat exchanger and
- said refrigerant saturation temperature is calculated based on the detection temperature of said fifth temperature detection means.
Type: Application
Filed: Nov 20, 2008
Publication Date: Aug 19, 2010
Applicant: MITSUBISHI ELECTRIC CORPORATION (TOKYO)
Inventors: Takashi Okazaki (Tokyo), Fumitake Unezaki (Tokyo), Tomoyoshi Oobayashi (Tokyo)
Application Number: 12/738,924
International Classification: F25B 49/00 (20060101);