Paint can liner
A multipurpose attachment for cylindrical cans containing paints, varnishes and the like, which snap-fit engages to the top of the open cans and having uniformly thin, structurally rigid, and singularly molded construction that is disposable. The paint can liner protects the can's sealing channel into which the lid of a metal can mates, and provides an array of benefits suitable for either metal or plastic paint cans. In its preferred embodiment, primarily for gallon or similarly sized containers, the liner includes a pouring spout, an optional filter for use while pouring, a ribbed sloping surface for rolling excess paint from mini rollers, a horizontal shelf for resting either mini roller or paintbrush, and a linear edge for wiping excess paint from brushes.
PROVISIONAL PATENT APPLICATION 60/901,097 filed Feb. 12, 2007.
Liquid paint products applied by brushing, rolling or spraying commonly found in paint stores, shopping marts and home-improvement centers, are hereinafter referred to simply as “paint.” It is well known that paint contained in cylindrical metal cans, both gallon and quart sized, are sealed air-tight with a press-on metal lid having a downwardly projected annular flange at its perimeter that mates with a corresponding annular sealing channel at its rim. In order for the can to seal effectively, the flange must fit tightly within the channel. As long as the sealing channel remains clean, the container can be effectively resealed by lightly tapping the lid back onto the can, thereby causing the flange to fully re-engage within the sealing channel. However, experience shows that while the can is open, paint usually finds its way into the sealing channel regardless of how careful the painter tries to be. Attempting to wipe paint from this channel proves both difficult and time-consuming. Even after an attempted cleaning, sufficient residue usually remains to cause deficiencies in the resealing process. And when the frustrated painter forcefully hammers the lid back on, paint residue within the sealing channel usually prevents an airtight seal from forming. Besides ending up with an ineffectively sealed container, if the residue is fresh, paint will likely spray in all directions making more of an unwanted mess. To make matters even worse, without an airtight seal the paint's shelf life will become shortened. And because of its adhesive properties, any residue remaining within the sealing channel will cause the lid to become more difficult to remove upon the next project.
In a typical painting project, a full can of paint usually requires stirring prior to application. Furthermore, with paint rollers often used even for small jobs, paint must often be poured into a roller pan for applying and rolling out excess paint. And for those jobs requiring a paintbrush, the brush is usually dipped into the can with the excess paint being wiped off on the can's inner edge. All of these common painting tasks likely results in a portion of paint ending up in the metal can's sealing channel. For decades attempts have been made to solve this well documented problem by proposing a variety of paint can attachments. These designs can be divided into two general categories: those that cover only a portion of the can's rim and therefore are more capable of adapting to minor dimensional variations found in paint cans from differing manufacturers; and those that completely cover the can's sealing channel which, by their nature provide better protection yet have limitations regarding adaptability.
Attachments that cover only a portion of the paint can's sealing channel include those described in: U.S. Pat. No. 1,952,288 to Saxon, U.S. Pat. No. 2,106,381 to Rough, U.S. Pat. No. 2,145,748 to Bailey; U.S. Pat. No. 2,471,189 to Bartels; U.S. Pat. No. 2,720,346 to Compton; U.S. Pat. No. 2,765,966 to Davis; U.S. Pat. No. 3,074,604 to Baroud; U.S. Pat. No. 3,102,667 to Ullevig; U.S. Pat. No. 3,400,867 to Giannone; U.S. Pat. No. 3,695,488 to Olsson; U.S. Pat. No. 4,009,802 to Haydechok; and U.S. Pat. No. 5,195,662 to Neff. The designers of these attachments perhaps assumed that a viable product would be one that is capable of adapting to paint cans having minor dimensional variations. While these devices assist in pouring liquid from the container, they suffer the disadvantage of leaving the exposed sealing channel unprotected and susceptible to paint intrusion.
In recent years, paint shelves in the larger retail outlets have undergone a trend in standardization where paint departments display row upon row of a wide variety of paint products from only a few manufacturers. Unlike the past, most if not all gallon-sized and quart sized paint cans within a particular store are from the same manufacturer and are dimensionally identical. This trend towards standardization within high volume outlets has paved the way for a viable paint can attachment specific to a particular paint manufacturer. U.S. Pat. No. 2,627,367 to Bork, U.S. Pat. No. 2,646,193 to Best, U.S. Pat. No. 3,309,000 to Haverstick, U.S. Pat. No. 3,221,955 to Banaszak, U.S. Pat. No. 3,63,829 to Price, U.S. Pat. No. 3,853,249 to Weir, U.S. Pat. No. 4,225,064 to Wescott, U.S. Pat. No. 4,240,568 to Pool, U.S. Pat. No. 4,316,560 to Carter, U.S. Pat. No. 4,583,666 to Buck, U.S. Pat. No. 4,949,884 to Dahl, U.S. Pat. No. 5,012,960 to Arnold, U.S. Pat. No. 5,213,239 to Macaluso, U.S. Pat. No. 5,392,969 to Usery, U.S. Pat. No. 5,568,879 to Kovathana, U.S. Pat. No. 5,626,258 to Maiorino, U.S. Pat. No. 5,779,093 to Poole et al., U.S. Pat. No. 5,921,448 to Stewart, U.S. Pat. No. 6,135,310 to Svehaug, U.S. Pat. No. 6,253,951 to Pruckler, U.S. Pat. No. 6,264,072 to Johannes, U.S. Pat. No. 6,539,991 to Ackerman, U.S. Pat. No. 6,702,144 to Lyon, U.S. Pat. No. 7,134,574 to Braunstein, U.S. Pat. No. 7,172,090 to Jackson, and U.S. Pub 0236443 to Gringer all describe attachments that enclose the can's entire perimeter, having the advantage of leaving no portion of the can's sealing channel unprotected. Some of these attachments such as Kovathana, by nature of their design and flexibility of material, teach a device capable of adapting to cans having minor dimensional variations.
All of the aforementioned patents relate to attachment device that protects, to some degree, the sealing channel of a typical metal paint can and provides a type of pouring spout. However, none other than Pool, U.S. Pat. No. 4,240,568, provide means to filter paint while being poured. And most of these designs fail to address the need for resting a paintbrush during a paint project. If a wet paintbrush is simply laid across the can's rim, paint will likely drip from the bristles down the outside of the can. As taught by Pool, U.S. Pat. No. 4,240,568, Neff, U.S. Pat. No. 5,195,662, and Maiorino, U.S. Pat. No. 5,626,258, an exposed straight edge is provided for wiping excess paint from the brush and an internal shelf for resting the wet bristles of a brush laid across the top. Thus paint from the wet brush will drip back into the can rather than down the can's side.
Metal cans, having an inwardly facing annular ridge with its smooth rounded beaded edge, not only offers an ideal surface for providing a liquid-tight seal, but provides an effective means to lock the attachment device to the can. U.S. Pat. No. 4,316,560 to Carter, and U.S. Pat. No. 5,213,239 to Macaluso teach attachments having a conically-shaped side-wall that presses against the inwardly facing annular ridge within a typical metal paint can's rim. However, both designs fail to introduce means for locking the conical attachment to metal paint cans making them unsuitable for pouring.
No paint can attachment previously set forth offers a method to apply and roll out a smaller roller directly from the paint can. As evident by their growing demand, many paint projects can be completed using a “touch-up” roller. In recent years, painters are choosing the newer 1″ diameter mini rollers, also dubbed “weenie” rollers because of their resemblance to hotdogs. Besides being as effective as the older style 2″ diameter rollers, mini rollers are increasing in popularity because they are less expensive, able to access smaller areas and easier to clean for reuse. Because of their small diameter and availability in shorter lengths, mini rollers are capable of being dipped directly into a gallon-sized paint can similar to dipping a paintbrush.
BRIEF SUMMARYThe present disclosure provides an effective and easy method for rolling out these smaller rollers directly over the paint can, thus eliminating the need for pouring paint into a separate pan. For a number of reasons this novel method will save the painter time and cost. Furthermore, an additional roller pan will no longer be required, paint lost drying in such a pan will be saved, and time spent in extra cleanup will be eliminated.
Most importantly, the present disclosure addresses the need for an inexpensive disposable paint can attachment that provides a variety of benefits for smaller projects. The Paint Can Liner, which can be tailored to a specific major paint manufacturer, has the potential of becoming a useful disposable paint accessory much like vacuum-formed plastic liners for roller trays. In its complete form the present disclosure provides a combination of useful benefits that go well beyond those presented in prior designs. For this reason, the Paint Can Liner would prove useful for plastic paint cans in addition to those made of metal. And even though the liner's attachment configuration would be modified, the procedure to attach the Paint Can Liner would be identical for both metal and plastic cans: the user simply places the attachment over the can and presses down around the mounting ring, snapping it into place.
The present disclosure is directed to a “Paint Can Liner” or simply “liner”, in the form of a thin-walled, single-piece molded paint can attachment for the top of primarily cylindrically shaped gallon-sized containers commonly used for containing paint, varnish and the like, having features and advantages that go well beyond those presented in prior art. The liner forms an annular mounting ring that attaches to and covers the entire circumference of the open can's exposed rim. The sealing channel at the top of a metal paint can would be protected, and even though a sealing channel is absent in plastic paint cans, other embodiments set forth in the present disclosure would be beneficial for either plastic or metal paint can.
The present disclosure with all its preferred embodiments set forth, includes a pouring spout extending up from half the liner's annular mounting ring. A channel, separating the spout from the mounting ring, directs paint dripping down the spout's backside to flow back into the can. An optional filter is incorporated within the spout for filtering paint while pouring. Additionally, the spout includes an inclined planar ribbed surface for rolling out small touch-up rollers. A horizontal shelf extends outwardly at the base of the spout, for resting either a small roller or a paintbrush. And the outer portion of the resting shelf provides a straight edge suitable for wiping excess paint from a paintbrush.
Because the Paint Can Liner is capable of being molded as a single unit and, by its design, is suitable to thin-wall molding, the attachment can be inexpensively manufactured by acting upon an initially flat sheet of plastically deformable material, such as the process of vacuum-formed thermoplastics. Thus the liner can be marketed as a disposable product, with the intended disposal after a single use, similar to disposable plastic liners used with paint-roller pans. Furthermore, the thin-wall design permits nested stacking to facilitate compact packaging for shipment and provides minimization of shelf space at point-of-sale.
Thus, in accordance with one embodiment of the present disclosure, a Paint Can Liner is provided that: 1) is adaptable and useful for either metal or plastic cylindrical paint cans; 2) applies a snap-on press fit to the annular ridge of an opened cylindrical paint can thereby securing the liner to the can; 3) provides a liquid-tight seal with the can's annular ridge, thereby preventing paint from seeping under the liner while being poured; 4) provides a protective covering for preventing paint from flowing or splashing into a metal can's sealing channel; 5) provides a pouring spout; 6) directs paint dripping down the backside of the spout to flow back into the can rather than down the can's side; 7) directs paint splattered on the liner's perimeter to flow back into the can rather than down the can's side; 8) provides an integrated filter for filtering paint while being poured; 9) includes a tear-out section within its pouring spout for rapidly pouring paint when filtration is not required; 10) provides an integrated ribbed or knobbed surface suitable for rolling out excess paint from a small touch-up roller, thereby permitting the roller to be used directly from the can and eliminating the need for a separate roller pan; 11) provides an integrated straight edge for wiping excess paint from a paintbrush; 12) includes an integrated shelf for resting either a wet paintbrush or a 1″ diameter touch-up roller; 13) provides an easy and mess-free method for removal of the liner from the can after use; 14) is suitable for thin-wall manufacturing by molding vacuum-formed thermoplastic sheets, commonly used for making disposable products, thereby providing a relatively inexpensive paint accessory capable of being disposed after use; 15) is configured so that a plurality of liners may be nested when stacked for compact shipment, storage and shelf space; and 16) optimizes it's structural strength by the shape and interconnectedness of its molded features.
All principal embodiments, their preferred configurations as well as means for providing the features and advantages of the present disclosure, will become apparent from the following descriptions and the accompanying drawings.
The features and advantages of the disclosed embodiments of the present disclosure will be more readily appreciated as the same become better understood from the following detailed descriptions when taken in conjunction with the accompanying drawings, wherein:
Depicted in
The mounting mechanism is more clearly visualized by referring to the cross-sectional view,
As depicted in
As the mounting ring 1 is pushed downward onto the open container 30, the liner's interior side-wall 2 begins exerting a radially outward pressure on the can's interior ridge 31 due to the interior side-wall's 2 diameter becoming greater than that of the interior ridge 31. With the Paint Can Liner being made of a semi-resilient material, the interior side-wall 2 is able to compress sufficiently to permit its widest portion, that being annular ridge 5, to slide past the can's interior ridge 31 and to give way to the liner's mounting groove 6 which then mates with the can's interior ridge 31 in a snap-fit engagement. Thus, as the mounting groove 6 engages with the ridge 31, a tactile snap will be felt by the user, providing useful feedback that the liner has been properly lodged into place.
In its preferred form as illustrated in
And as depicted in sectional views
In another embodiment depicted in
Referring next to the Paint Can Liner as depicted in
Paint, when poured, is channeled towards the spout's pouring lip 14. Best visualized in
Best visualized in
A laterally horizontal resting shelf 20 extends outward from the base of the interior spout-wall 10 and connects with the interior side-wall 2 at its extremities. Either the roller of a small paint roller or the bristles of a paintbrush (neither shown) can be rested on the resting shelf 20 with their respective handles laid across the liner's annular top-wall 4. A downwardly projected flange 21 extends from the outer edge of shelf 20, thereby providing an ideal edge for wiping a paintbrush in addition to reinforcing the liner. An array of small openings 22 within the shelf 20 permit excess paint from either brush or roller (not shown) to drain back into the can.
The various embodiments described above can be combined to provide further embodiments. All of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet, are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments.
Thus, there has been provided in accordance with the disclosure, a paint can attachment that fully satisfies the aims and advantages set forth above. While the disclosure has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description.
Other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
Claims
1. A paint can attachment for the top of an open typical metal cylindrical paint can, the metal can having an exposed annular rim with an inwardly projected annular ridge defining the innermost circumference of the rim, the attachment comprising:
- a singular thin-walled body forming an annular mounting ring adapted to mount to and enclose the exposed annular rim;
- an annular top-wall portion having about its inner and outer peripheries downwardly extending interior and exterior annular side-wall portions;
- an annular mounting groove within the interior side-wall adapted to engage with and seal against the annular ridge;
- the interior side-wall tapering conically inward and having a diameter at its base less than a diameter of the annular ridge, and having a diameter directly below the mounting groove greater than the diameter of the annular ridge; and
- the thin-walled body formed into a singular body from a material sufficiently resilient to permit momentary compression of the interior side-wall during attachment.
2. The paint can attachment of claim 1 formed by acting upon an initially flat sheet of plastically deformable material to displace out of the plane of the sheet all molded features contained therein, with exterior and interior edges further defined by severing the sheet material from the body.
3. The paint can attachment of claim 2 wherein the molded features are tapered to permit a plurality of the attachments to be stacked in nested relation to each other.
4. The paint can attachment of claim 1 wherein the interior side-wall portion extending below the exterior side-wall portion of the mounting ring, and is tapered such that when the mounting ring is in a rested but unattached position on the annular ridge of the can, the interior side-wall is the only portion of the mounting ring to making contact the exposed annular rim.
5. The paint can attachment of claim 1 wherein the mounting ring comprises a pull-tab portion adapted to enable gripping and lifting of the mounting ring thereby facilitating removal of the attachment from the can.
6. The paint can attachment of claim 1 comprising a laterally horizontal shelf portion that is formed within an arcuate section of the interior side-wall portion below the mounting groove of the mounting ring, thereby providing means for resting and wiping the wet bristles of a typical paintbrush while retaining an unbroken seal to the annular ridge.
7. The paint can attachment of claim 6 comprising an array of openings within the shelf to permit the flow of paint up through the shelf during pouring, and to flow down through the shelf.
8. The paint can attachment of claim 1 comprising a pouring spout portion extending upward from an arcuate section of the interior side-wall portion below the mounting groove of the mounting ring, thereby providing pouring means while adapted to retain an unbroken seal with the annular ridge.
9. The paint can attachment of claim 8 comprising a channel at the juncture of the pouring spout portion and the interior side-wall portion of the mounting ring, and adapted to channel paint dripping down the pouring spout back into the can.
10. The paint can attachment of claim 8 comprising a laterally horizontal shelf portion extending outwardly from the interior base of the pouring spout and terminating at its extremities to the interior side-wall below the mounting groove, thereby adapted to support and provide a wiping surface for wet bristles of a typical paintbrush while retaining an unbroken seal to the annular ridge.
11. The paint can attachment of claim 10 comprising an array of openings within the shelf adapted to permit the flow of paint up through the shelf during pouring, and to flow down through the shelf.
12. The paint can attachment of claim 8 wherein:
- the pouring spout is defined by a convex outer-wall portion concentric to and adjacent to the interior side-wall portion of the mounting ring, and a downwardly sloping inner-wall portion connecting at upper and outer peripheries of the outer-wall;
- the inner-wall having a generally planar configuration at its base with increasing concavity toward an apex of the inner-wall; and
- an array of openings in the inner-wall adapted to filter out solid paint matter when paint is poured from the can.
13. The paint can attachment of claim 12 comprising a channel formed at the juncture of the pouring spout and the interior side-wall and adapted to channeled paint dripping down the pouring spout back into the can.
14. The paint can attachment of claim 12 wherein the inner-wall portion of the pouring spout forms an array of upwardly extending protrusions having apexes and the combined apexes of the protrusions provide a generally planar surface adapted to enable rolling out excess paint from a small paint roller.
15. The paint can attachment of claim 12 comprising a laterally horizontal shelf portion extending outwardly from the interior base of the pouring spout and terminating at its extremities to the interior side-wall below the mounting groove, thereby adapted to support either a wet paintbrush or the paint roller and to provide a wiping surface for the bristles of the paintbrush while retaining an unbroken seal to the annular ridge.
16. The paint can attachment of claim 12 comprising a fault line stamped into the inner-wall portion near an apex of the pouring spout that defines a tear-out section for providing a relatively large opening within the inner-wall and adapted to permit paint to be poured more rapidly through the pouring spout when filtration is not required.
17. The paint can attachment of claim 16 comprising a pull-tab portion extending upwardly from within a boundary of the fault line and adapted to enable a user to grip and remove a tear-out section formed in the attachment.
18. A paint can attachment for the top of an open typical plastic cylindrical paint can, the plastic can having an exposed annular rim with an outwardly projected sealing ridge defining the outermost circumference of the rim, the attachment comprising:
- a singular thin-walled body forming an annular mounting ring adapted to mount to and enclose the exposed annular rim;
- an annular top-wall portion having about its inner and outer peripheries downwardly extending interior and exterior annular side-wall portions;
- an annular mounting groove within the exterior side-wall adapted to engage with and seal against the annular sealing ridge;
- the exterior side-wall tapering conically outward and having a diameter at its base greater than a diameter of the annular sealing ridge, and having a diameter directly below the mounting groove less than the diameter of the annular sealing ridge; and
- the thin-walled body formed into a singular body from a material sufficiently resilient to permit momentary compression of the exterior side-wall during attachment.
19. The paint can attachment of claim 18 formed by acting upon an initially flat sheet of plastically deformable material to displace out of the plane of the sheet all molded features contained therein, with exterior and interior edges being further defined by severing such sheet material from the body.
20. The paint can attachment of claim 19 wherein the molded features are tapered to permit a plurality of the attachments to be stacked in nested relation to each other.
21. The paint can attachment of claim 18 wherein the exterior side-wall portion extends below the interior side-wall portion of the mounting ring, and is tapered such that when the mounting ring is in a rested but unattached position on the sealing ridge of the can, the exterior side-wall is the only portion of the mounting ring making contact the exposed annular rim.
22. The paint can attachment of claim 18 wherein the mounting ring comprises a pull-tab adapted to enable gripping and lifting of the mounting ring thereby facilitating removal of the attachment from the can.
23. The paint can attachment of claim 18 comprising a laterally horizontal shelf portion that is formed within an arcuate section of the interior side-wall portion of the mounting ring, thereby providing means for resting and wiping the wet bristles of a typical paintbrush.
24. The paint can attachment of claim 23 comprising an array of openings within the shelf to permit the flow of paint up through the shelf during pouring, and to flow down through the shelf.
25. The paint can attachment of claim 18 comprising a pouring spout portion extending upward from an arcuate section of the interior side-wall portion of the mounting ring.
26. The paint can attachment of claim 25 comprising a channel at a juncture of the pouring spout portion and the interior side-wall portion of the mounting ring, and adapted to channel paint dripping down the pouring spout back into the can.
27. The paint can attachment of claim 25 comprising a laterally horizontal shelf portion extending outwardly from the interior base of the pouring spout and terminating at its extremities to the interior side-wall, thereby adapted to support either a wet paintbrush or a paint roller and to provide a wiping surface for the bristles of the paintbrush.
28. The paint can attachment of claim 27 comprising an array of openings within the shelf adapted to permit the flow of paint up through the shelf during pouring, and to flow down through the shelf.
29. The paint can attachment of claim 25 wherein:
- the pouring spout is defined by a convex outer-wall portion concentric to and adjacent to the interior side-wall portion of the mounting ring, and a downwardly sloping inner-wall portion connecting at upper and outer peripheries of the outer-wall;
- the inner-wall having a generally planar configuration at its base with increasing concavity toward an apex of the inner-wall; and
- an array of openings in the inner-wall adapted to filter out solid paint matter when paint is poured from the can.
30. The paint can attachment of claim 29 comprising a channel formed at a juncture of the pouring spout and the interior side-wall and adapted to channel paint dripping down the pouring spout back into the can.
31. The paint can attachment of claim 29 wherein the inner-wall portion of the pouring spout forms an array of upwardly extending protrusions having apexes and the combined apexes of the protrusions provide a generally planar surface adapted to enable rolling out excess paint from a small paint roller.
32. The paint can attachment of claim 29 comprising a laterally horizontal shelf portion extending outwardly from the interior base of the pouring spout and terminating at its extremities at the interior side-wall below the mounting groove, and adapted to support either a wet paintbrush or the paint roller and to provide a wiping surface for the bristles of the paintbrush.
33. The paint can attachment of claim 29 comprising a fault line stamped into the inner-wall portion near an apex of the pouring spout that defines a tear-out section for providing a relatively large opening within the inner-wall and adapted to permit paint to be poured more rapidly through the pouring spout when filtration is not required.
34. The paint can attachment of claim 33 comprising a pull-tab portion extending upwardly from within a boundary of the fault line and adapted to enable a user to grip and remove the tear-out section.
Type: Application
Filed: Feb 11, 2008
Publication Date: Sep 16, 2010
Inventor: Cleveland Benedict Crudgington, JR. (Monrovia, CA)
Application Number: 12/069,416
International Classification: B65D 25/00 (20060101);