INTERNAL CONTAINER BORE MOUNT FITMENT
In an embodiment of the invention there is provided a membrane fitment designed and sized to be inserted into the orifice defined by a container. Retention structure on the fitment cooperates with complimentary structure on the internal wall of the container orifice to secure the fitment within the orifice such that the combination forms an excellent primary seal. Tamper evidence is offered by the normal requirement for initial membrane removal. Novel designs for the membrane, its associated pull ring, and the frangible removal structure are taught in various embodiments. The novel designs may promote facile initial removal suitable for a child. In addition, the novel designs avoid the potential hazards presented by prior art membranes.
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This application claims priority to U.S. Provisional Patent Application 60/871,723 filed Dec. 22, 2006 and PCT/US07/88538 filed Dec. 21, 2007 and, further, claims priority to and is a divisional application of 35 U.S.C. 371 national stage U.S. utility patent application Ser. No. 12/520,459 filed Sep. 25, 2009.
TECHNICAL FIELDOne or more embodiments contained within this invention relate to dispensing fitments, and particularly to, dispensing fitments with a removable membrane used with containers to dispense liquids contained therein.
BACKGROUND ARTDispensing fitments have become commonplace in the packaging of many liquids and some solids. Commonly, some fitments may be attached to the sidewall of a container, which in some instances are made from paperboard. In these cases the fitment surrounds an orifice in the container wall and includes an upstanding spout to facilitate dispensing of the contents. The internal bore of the spout is initially closed by a membrane attached to the sidewall of the spout through a frangible line of weakness. On initial opening, a consumer grasps a “pull ring” attached to the membrane and pulls. This action results in removal of the membrane along the line of weakness and thereby clears a substantial portion of the bore for dispensing. It is noted that the initial intact membrane serves not only as a primary seal but also a tamper evidencing function. A quintessential example of such a “removable membrane” fitment is taught in U.S. Pat. No. 5,810,184 to Adams et. al.
Such removable membrane fitments have been marketed for many years. However, their market presence increased dramatically during the decade of 1990 due to their use on the classic “gable top” liquid packaging. This packaging development was enthusiastically received by the consuming public by improving product dispensing from an historically unwieldy package. More recently, similar removable membrane fitments have been employed with bottles. In these applications, the fitments are formed with structure designed to engage complimentary “fitment engaging structure” positioned on the exterior surface of the bottle neck. The removable membrane fitment offers widely recognized and accepted tamper evidencing function and potentially improves sealing and freshness in a way which is easily recognized and understood by the consumer. Embodiments of “removable membrane” fitments designed for use in conjunction with bottles are taught in U.S. patent application Ser. No. 10/854,925 to Lohrman et al..
Despite their success and consumer acceptance, some aspects of the removable membrane closures remain troublesome in both paperboard and bottle applications. One such aspect involves the use of an additional overcap that normally accompanies the fitment to provide a reseal capability once the membrane is removed. This overcap is of course a second piece to the closure system which must be assembled to the fitment prior to application of the assembly to the container. The overcap adds considerably to the cost of the closure.
An additional problem is that variations in manufacture occasionally result in the frangible removable membrane being tougher than desired, resulting in excessive removal forces associated with initial membrane removal. The pull ring integrity can also be dependent on the direction of pull. The combination of these conditions results in the possibility of the pull ring breaking away prematurely, leaving the frangible line intact with the entire membrane or a portion thereof still attached to the side wall of the spout.
An additional concern with conventional removable membrane fitment designs is that the internal bore involved is often in the range of about 20 mm to 38 mm. The membrane when removed results in a disk shaped piece of about 20 mm to 38 mm. This could present a choking hazard when handled by children. Fortunately, this has not been a practical concern, since most removable membrane closures have been used on larger packaging not independently consumed by unsupervised children.
In another segment of liquid packaging, developed for health or refreshment, a number of products are aimed at single serve portions, and more specifically single serve portions for children and young adults (hereinafter referred to as “youth” beverages). These packages historically have been in the form of aseptic boxes or bags such as the familiar “juice box”. The juice box suffers from its requirement of a straw for dispensing. The straw is an extra component that must be attached to the individual package. The straw has a sharpened end to facilitate initial puncture of the package. Once inserted, the package can be used as a “squirt gun” by squeezing. These latter aspects can result in troublesome situations in group child activities. Finally, because of the multi-material structures, including metals, employed with the juice box, recycling concerns have been advanced.
Another segment of packaging geared to youth beverages are packages intended to supply single service portions of nutritional liquids, primarily milk, in school lunch programs. These familiar packages are typically 8 ounce volumes made of paperboard materials. Since this product is refrigerated, there is no aseptic requirement. These packages suffer from being notoriously difficult to open for a child. The packages are difficult to manipulate, resulting in excessive spillage and mess.
Recently, single service packages suitable for youth beverages have appeared using an actual plastic bottle as the container (referred to as a “youth bottle”) rather than a boxes or bags. This packaging offers the promise of easier operation in the hands of minors. The packages are relatively rigid and have a well defined exit orifice for controlled dispensing. Aseptic packaging is not always a requirement. Thus, these plastic bottles are of a single material (typically polyethylene or polyethylene terepthalate (PET)) totally compatible with existing high volume recycling streams and methods. In these cases the bottle materials and manufacturing methods are limited in scope and reasonably well defined. However, the closure for these single service packages can vary considerably.
One possible choice of closure for the single service youth bottle is a standard snap-on or screw-on closure. In these packages, the packaging must be of minimal expense. However, this requirement cannot force a closure design which sacrifices seal integrity and tamper evidence in the interests of economy. Thus, standard closure designs can fail to meet the overall balance of requirements.
Another type of closure system for the single service youth bottle is a membrane which is sealed to the bottle top lip after filling with liquid. Such membranes may incorporate a metal foil for easier, more secure application and secure seal. These foils are relatively inexpensive compared to a conventional closure. However, they do present packaging line difficulties in application. In addition, the heat sealed membranes can be difficult to remove since there is little overhang to grasp. Removal is especially difficult for a child. The membranes often tear along a roughly diametrical line rather than peeling off the lip, and portions may remain on the bottle lip presenting a hazard.
Thus, there exists a need for improved closure systems for packaging of single service amounts of consumable liquids, especially those products which can be generally classified as “youth” beverages.
DISCLOSURE OF INVENTIONAccording to one or more embodiments of the invention, there is provided a membrane fitment designed and sized to be inserted into the orifice defined by a container and/or neck finish. Retention structure on the fitment cooperates with complimentary structure on the internal wall of the orifice to secure the fitment within the orifice such that the combination forms an excellent primary seal. Tamper evidence is offered by the normal requirement for initial membrane removal. As a result of the substantial reduction in material required compared to a conventional closure, and the ease of push-on application (similar to a cork) final package costs are minimized without sacrifice in sealing or tamper evidence. Novel designs for the membrane, its associated pull ring, and the frangible removal structure are taught. The novel designs promote facile initial removal suitable for a child. In addition, the novel designs avoid the potential hazards presented by prior art membranes.
Numerous other advantages and features of the invention will become readily apparent from the following detailed description of the invention and the embodiments thereof, from the claims, and from the accompanying drawings.
A fuller understanding of the foregoing may be had by reference to the accompanying drawings, wherein:
The aspects of the instant invention will now be described in detail in conjunction with the descriptive figures. While the invention is susceptible to embodiments in many different forms, there are shown in the drawings and will be described herein, in detail, the preferred embodiments of the present invention. It should be understood, however, that the present disclosure is to be considered an exemplification of the principles of the invention and is not intended to limit the spirit or scope of the invention and/or the embodiments illustrated.
Referring to
During use the fitment 10 of
Referring now to
Continuing to refer to
While a specific neck structure 35 is shown in
Referring now to
Referring now to
Continued reference to
Continuing to refer to
Referring now to
Fitment 70 further comprises a retaining rim 96. In the “as molded” condition shown in
In the embodiment shown in the perspective views of
Continued reference to
Referring now to
Inspection of
In operation, the bottle 36b is filled at the packaging facility and the fitment 70 is simply pushed into the container bore, much like applying a cork or plug. This application securely positions the fitment 70 within the bore of neck finish 35b. Upon initial opening the consumer first removes an optional label and pulls pull ring 30c to remove membrane 20c. Since fitment 70 is intended primarily to achieve dispensing and primary seal for a single service package, there may not be a requirement for a reclosure cap. Nevertheless, one observes from
One readily appreciates that the novel fitment 70 of one or more embodiments of the invention offers a secure, tamper evidencing primary package seal while minimizing material use and complexity involved with prior art dispensing fitments. Thus, the fitments taught here offer an eminently suitable choice not only for single service packages, but also for larger packages requiring minimal cost.
Referring now to
The structural arrangement shown in
In the embodiment of
The embodiment of
The embodiment of
In the
From the foregoing and as mentioned above, it will be observed that numerous variations and modifications may be effected without departing from the spirit and scope of the novel concept of the invention. It is to be understood that no limitation with respect to the specific methods and apparatus illustrated herein is intended or should be inferred.
INDUSTRIAL APPLICABILITYThe subject inventions herein advantageously provide a membrane fitment designed and sized to be inserted into the orifice defined by a container. Retention structure on the fitment cooperates with complimentary structure on the internal wall of the container orifice to secure the fitment within the orifice such that the combination forms an excellent primary seal. Tamper evidence is offered by the normal requirement for initial membrane removal. Novel designs for the membrane, its associated pull ring, and the frangible removal structure are taught in various embodiments. The novel designs may promote facile initial removal suitable for a child. In addition, the novel designs avoid the potential hazards presented by prior art membranes.
Claims
1. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish;
- a removable membrane circumferentially connected to the annular projection through a first line of weakness for closing the dispensing opening and the bore and wherein the first line of weakness is a circular line having a first circular line endpoint terminating at a post, the post connected to a pull ring,
- a second line of weakness being a serpentine line having a first serpentine line endpoint terminating at said post and having a second serpentine line endpoint terminating at a thickened section, the thickened section further defined as being on a portion of the removable membrane within the circular line of weakness and that is not in contact with any portion defined by circular line of weakness,
- whereby when the membrane is removed from the annular projection, the circular line and the serpentine line work in concert to tear the membrane into a strip of material.
2. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish;
- a removable membrane circumferentially connected to the annular projection through at least one line of weakness for closing the dispensing opening and the bore, the removable membrane having a pull ring connected thereto, and wherein the at least one line of weakness forms a substantially rectangular removable membrane; and
- a post connecting the pull ring to the removable membrane, the post being connected to the removable membrane such that said post does not come into contact with any portion defined by the line of weakness.
3. The fitment of claim 2, wherein the substantially rectangular removable membrane has two end regions that have a longer width than a width defined by a region intermediate to the two end regions.
4. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish;
- a removable membrane circumferentially connected to the annular projection through at least one line of weakness for closing the dispensing opening and the bore, the removable membrane having a pull ring connected thereto, and wherein the at least one line of weakness forms a substantially paddle-shaped removable membrane;
- a post connecting the pull ring to the removable membrane, the post being connected to the removable membrane such that said post does not come into contact with any portion defined by the line of weakness.
5. The fitment of claim 4, wherein the post is positioned near a handle-shaped region defined by the paddle-shaped removable membrane.
6. The fitment of claim 5, wherein the handle-shaped region has a substantially flat end.
7. The fitment of claim 5 wherein the handle-shaped region has a substantially curved end.
8. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish;
- a removable membrane circumferentially connected to the annular projection through at least one line of weakness for closing the dispensing opening and the bore, and wherein the at least one line of weakness forms a substantially circular removable membrane;
- a circular pull ring connected to the membrane through a post, and wherein the circular pull ring has a diameter substantially smaller then the circular removable membrane, wherein the post is connected to the membrane such that the post does not come into contact with any portion defined by the line of weakness.
9. The fitment of claim 8, wherein the diameter of the circular pull ring is between 20%-35% of the diameter of the circular membrane.
10. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish; and
- a removable membrane circumferentially connected to the annular projection through a first line of weakness for closing the dispensing opening and the bore, and wherein the first line of weakness is defined as a circular line of weakness having a first circular line endpoint terminating at a post, the post connected to a pull ring;
- a second line of weakness being a segmented line having a first segmented line endpoint terminating at said post and having a second segmented line endpoint terminating at a thickened section, the thickened section further defined as being on a portion of the removable membrane within the circular line of weakness and that is not in contact with any portion defined by circular line of weakness,
- whereby when the membrane is removed from the annular projection, the circular line and the segmented line work in concert to tear the membrane into a non-disk shaped membrane material.
11. A fitment used for insertion into a bore defined by a container neck finish, the fitment comprising:
- an annular top edge surrounding a dispensing opening;
- a skirt downwardly depending from the annular top edge, the skirt having an exterior wall for engaging at least a portion of the container neck finish and having an interior wall with an annular projection intermediate top and bottom ends defined by the skirt such that the dispensing opening is adjacent the bore of the container neck finish;
- a removable membrane connected to the annular projection through two lines of weakness intersecting for closing the dispensing opening and the bore, and wherein the two lines of weakness are geometrically curved such that endpoints defined by the two lines of weakness intersect to form a mouth shaped removable membrane; and
- a post connecting the membrane to a pull ring.
12. The fitment of claim 2, wherein the rectangular removable membrane is bowed towards a center region defined by the rectangular removable membrane.
Type: Application
Filed: Aug 2, 2010
Publication Date: Nov 25, 2010
Applicant: PORTOLA PACKAGING, INC (Batavia, IL)
Inventors: Richard Lohrman (North Aurora, IL), Thomas Hennessy (Naperville, IL), Sungsuk Steve Kim (Batavia, IL)
Application Number: 12/848,571
International Classification: B65D 47/10 (20060101);