CYCLONIC SURFACE CLEANING APPARATUS WITH A SPACED APART IMPINGEMENT SURFACE
A surface cleaning apparatus comprises a cyclone having a dirt outlet with an impingement surface positioned in a dirt collection chamber and spaced up to 50 mm, preferably from 8 to 30 mm, from the dirt outlet.
Latest G.B.D. CORP. Patents:
This application relates to surface cleaning apparatus, such as vacuum cleaners.
BACKGROUNDThe use of a cyclone, or multiple cyclones connected in parallel or series, is known to be advantageous in the separation of particulate matter from a fluid stream. Currently, many vacuum cleaners, which are sold for residential applications, utilize at least one cyclone as part of the air filtration mechanism.
A difficulty experienced with cyclonic separators is the re-entrainment of the separated particulate matter back into the outgoing fluid flow. Deposited particles exposed to a high-speed cyclonic flow have a tendency to be re-entrained.
Plates positioned in cyclone containers have been used to divide a cyclone container into an upper cyclone chamber, which is positioned above the plate, and a lower dirt collection chamber, which is positioned below the plate. See for example Conrad (U.S. Pat. No. 6,221,134).
It has been taught that the distance between a dirt outlet of a cyclone and a flat surface below the dirt outlet should be less than 8 mm or between 30 mm and 70 mm. See Dyson, U.S. Pat. No. 5,858,038 as well as U.S. Pat. No. 6,553,612 and U.S. Pat. No. 6,581,239. As stated in U.S. Pat. No. 5,858,038, it had previously been assumed that as large a distance as possible between a base surface and the cone opening of a cyclone is desirable. This allowed more volume in the collector for separated dirt and dust to accumulate before emptying was required and was also thought to reduce the likelihood of separated dirt and dust becoming re-entrained into the airflow. However, in U.S. Pat. No. 5,858,038 it was stated that maxima of separation efficiency for different sizes of cyclone and collector occur when the distance between the base surface and the cone opening lies in the range 30 mm to 70 mm and, in addition, a distance of less than 8 mm, particularly around 4 mm to 6 mm, is highly efficient.
SUMMARYIn accordance with this invention, a surface cleaning apparatus is provided which includes a cyclone having a dirt outlet and an impingement surface positioned distal to the dirt outlet. The impingement surface is may be positioned from 8 to 30 mm, preferably 12 to 25 mm from the dirt outlet. Preferably, the impingement surface is provided in a dirt collection chamber.
In a particularly preferred embodiment, the cyclone is inverted (i.e. the air inlet and the air outlet are provided in a lower portion of the cyclone) and the dirt outlet is provided in an upper portion of the cyclone. Accordingly, in such an embodiment, the impingement surface is positioned above the dirt outlet.
In accordance with such an embodiment, it is preferred that the dirt collection chamber surrounds at least a portion of, and preferably all of, the cyclone. The impingement surface may be a floor or lid of the dirt collection chamber or may be suspended therefrom.
In accordance with this aspect of the invention, there is provided a surface cleaning apparatus comprising:
(a) a dirty air inlet;
(b) a filtration apparatus comprising a cyclone downstream from the dirty air inlet, the cyclone having a dirt outlet;
(c) an impingement surface spaced up to 50 mm, preferably from 8 mm to 30 mm, from the dirt outlet;
(d) a dirt collection chamber in communication with the dirt outlet;
(e) a suction motor; and,
(f) a clean air outlet downstream from the suction motor.
In one embodiment, the cyclone has a longitudinal axis, an opening is provided between the impingement surface and the dirt outlet and separated material travels at an angle to the longitudinal axis as it travels from the cyclone outlet to the dirt collection chamber.
In any embodiment, separated material may travel generally transverse to the longitudinal axis as it travels between the cyclone outlet and impingement surface. Preferably, the space between the cyclone outlet and impingement surface extends all that way around the cyclone outlet (e.g., there may be an annular gap between the impingement surface and the dirt collection chamber sidewall)
In any embodiment, the cyclone may be frusto-conical.
In some embodiments, the cyclone is inverted such that the dirt outlet is an upper dirt outlet.
In any embodiment, the impingement surface may be positioned in the dirt collection chamber and may be other than a wall that defines the volume of the dirt collection chamber.
In some embodiments, the dirt collection chamber is positioned around at least a portion of the cyclone, the filtration apparatus comprises a lid positioned over the dirt collection chamber and the cyclone, and the impingement surface comprises a portion of the lid. Preferably, the impingement surface comprises a plate positioned above the upper dirt outlet and below the lid. More preferably, the plate is suspended from the lid.
In some embodiments, the dirt collection chamber has a floor and the impingement surface is spaced from the floor. Preferably, the dirt collection chamber is positioned below the dirt outlet. Alternately, or in addition, the dirt outlet is in a lower portion of the cyclone.
In some embodiments, the dirt collection chamber is positioned around at least a portion of the cyclone.
In some embodiments, the dirt collection chamber has an openable portion and the cyclone has an openable portion, whereby both the cyclone and the dirt collection chamber are openable such that the dirt collection chamber and the cyclone are emptyable.
In some embodiments, the dirt collection chamber has a lower moveable dirt collection chamber floor, the cyclone has a lower moveable cyclone floor connected to the lower moveable dirt collection chamber floor, whereby both the cyclone floor and the dirt collection chamber floor are moveable concurrently such that the dirt collection chamber and the cyclone are concurrently emptied.
In some embodiments, the dirt collection chamber floor and the cyclone floor comprise a pivoting bottom of the filtration apparatus.
In some embodiments, the dirt collection chamber is removable from the surface cleaning apparatus for emptying.
In any embodiment, the cyclone may have a longitudinal axis that extends generally horizontally (e.g., within 30, preferably within 15 and most preferably within 5 degrees of horizontal) when the surface cleaning apparatus is in use.
Surprisingly, despite the teaching of the prior art, it has been determined that the dirt separation efficiency of the cyclone is enhanced by positioning the impingement surface between 8 and 30 mm from the dirt outlet. Preferably, the impingement surface is positioned 12 to 25 mm from the dirt outlet.
These and other advantages of the instant invention will be more fully and completely understood in conjunction with the following description of the preferred embodiments of the invention in which:
As shown in
The filtration apparatus may be of any design or configuration. As exemplified, surface cleaning apparatus 10 has a first housing 12 and a second housing 14. First housing 12 comprises at least one cyclone 16 and a dirt collection chamber 18 and second housing 14 houses at least one and preferably a plurality of filters which, preferably, in order, comprise foam filter 20, felt filter 22 and HEPA filter 24 followed in the downstream direction by suction motor 26. It will be appreciated that only a single filter may be provided. Dirty air entrained in dirty air inlet 38 travels through the filtration apparatus, through suction motor 26 and exits the surface cleaning apparatus via clean air outlet 60. However, a side by side construction need not be used. For example, as shown in
It will be appreciated that, surface cleaning apparatus may be a vacuum cleaner, a carpet extractor, a bare floor cleaner or the like. As exemplified, the surface cleaning apparatus is hand held. However the surface cleaning apparatus may be configured as an upright vacuum cleaner, a stick vacuum cleaner, a canister vacuum cleaner, a backpack or shoulder strap vacuum cleaner or other configuration known in the art. The surface cleaning apparatus may have a single cyclonic cleaning stage, which may be of any construction known in the art, or a plurality of cyclonic cleaning stages, which may be of any construction known in the art, e.g. they may comprise a single cyclone or a plurality of cyclones in parallel.
In accordance with this invention, cyclone 16, 150, 154 has a dirt outlet 28 and an impingement surface 30 spaced from dirt outlet 28 in dirt collection chamber 18. It will be appreciated that cyclone 16 may be of any construction (e.g., it may be cylindrical, frusto-conical or of other configuration). Cyclone 16 may be a cyclonic stage for a surface cleaning apparatus wherein the cyclonic stage consists of a single cyclone.
Alternately, a cyclonic stage may comprise a plurality of cyclones 16, 150, 154 in parallel, some or each of which has an impingement surface 30. Impingement surface 30 is spaced a distance D from outlet 28 wherein distance D is up to 50 mm, preferably 8-50 mm, more preferably 8 to 30 millimeters and, most preferably from 12 to 25 millimeters (see for example
Preferably, as exemplified, impingement member 30 is spaced from a wall of dirt collection chamber. However, in alternate embodiments, impingement member may be a wall of dirt collection chamber provided the wall is spaced a distance D from dirt outlet 28. As exemplified, impingement member 30 is flat. It will be appreciated that, in alternate embodiments, it may be of varying shapes provided it is spaced a distance D from dirt outlet 28 and faces dirt outlet 28.
As exemplified in
If cyclone 16 is non-inverted, then dirt outlet 28 of cyclone 16 is in a lower portion of cyclone 16, as exemplified in
As exemplified in
In an alternate embodiment, it will be appreciated that cyclone 16 need not be inverted but may be of any configuration or orientation provided that impingement surface 30 or surfaces 30 are positioned spaced from dirt outlet 28. The cyclone may accordingly be an upright cyclone or a cyclone having a single direction of travel of the air.
Material entrained in the dirty airflow separates as it travels at an angle to longitudinal axis A as it travels from cyclone outlet 28 to dirt collection chamber 18, and preferably transverse thereto.
As shown in
As exemplified in
As exemplified in
As exemplified in
In some embodiments, inlet 50 may be covered by a screen, shroud or filter as is known in the art. However, it is preferred that vortex finder 36 is unobstructed, i.e., no screen, shroud or filter is provided on inlet 50. Accordingly, as exemplified in
As exemplified in
As exemplified in
While the use of the impingement surface is exemplified in a surface cleaning apparatus having side-by-side housings 12, 14, it will be appreciated that this design may be used in any vacuum cleaner configuration, such as an upright vacuum cleaner, which is exemplified in
Preferably, dirt collection chamber 18 surrounds at least a portion of and, as exemplified, preferably all of cyclone 16. Accordingly, cyclone 16 may be positioned in dirt collection chamber 18 and, preferably, generally centrally therein.
In accordance with this optional preferred embodiment, vacuum cleaner 10 may be configured such that the dirt collected on floor 44 of cyclone 16 is emptied at the same time as dirt collected on floor 42 of dirt collection chamber 18. The following description refers to the embodiment of
As exemplified, floor 42 and floor 44 are both movable and connected to each other whereby both floors 42 and 44 are concurrently movable such that dirt collection chamber 18 and cyclone 16 are concurrently emptied. It will be appreciated that, in an alternate embodiment, floor 42 and 44 may be separately movable. Referring to
As shown in
As exemplified in
In an alternate embodiment, it will be appreciated that only floors 42 and 44 may be pivotally mounted to housing 12. In such an embodiment, foam filter 20 may remain sealed when cyclone 16 and dirt collection chamber 18 are emptied. In an alternate embodiment, a side-by-side of housings 12, 14 design as exemplified in
If bottom 66 opens both housings 12 and 14, then it will be appreciated that dirt positioned on the upstream surface of filter 20 may be emptied when bottom 66 is opened.
Optionally, in any embodiment, a filtration member is provided adjacent outlet 36 and, preferably, in sealing engagement with outlet 52. Referring to
Preferably, filtration member 78 comprises a screen, such as an open mesh screen, e.g., a wire mesh screen or, alternately, a plastic mesh screen.
An access door 82 may be provided to permit access to filtration member 78 such that filtration member 78 may be cleaned. Access door may be any door that is movably mounted in overlying relationship to filtration chamber 80. As exemplified in
Preferably, filtration member 78 is mounted and, more preferably, movably mounted and, most preferably, removably mounted to access door 82. As shown in
Preferably, at least a portion of and, more preferably, all of access door 82, which as exemplified is the outer wall of filtration chamber 80, is transparent. Accordingly, a user may lift the vacuum cleaner, invert the vacuum cleaner or tilt the vacuum cleaner on its side to view filtration member 78 and determine whether filtration 78 requires cleaning or, alternately, replacement.
It will also be appreciated that any of the aforementioned embodiments may be used singly or in any particular combination or sub-combination of the remaining features listed above.
Although the invention has been described in conjunction with specific embodiments thereof, if is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention.
Claims
1. A surface cleaning apparatus comprising:
- (a) a dirty air inlet;
- (b) a filtration apparatus comprising a cyclone downstream from the dirty air inlet, the cyclone having a dirt outlet;
- (c) an impingement surface spaced up to 50 mm from the dirt outlet;
- (d) a dirt collection chamber in communication with the dirt outlet;
- (e) a suction motor; and,
- (f) a clean air outlet downstream from the suction motor.
2. The surface cleaning apparatus of claim 1 wherein the impingement surface is spaced from 8 to 30 mm from the dirt outlet.
3. The surface cleaning apparatus of claim 1 wherein the cyclone has a longitudinal axis, an opening is provided between the impingement surface and the dirt outlet and separated material travels at an angle to the longitudinal axis as it travels from the cyclone outlet to the dirt collection chamber.
4. The surface cleaning apparatus of claim 3 wherein separated material travels generally transverse to the longitudinal axis as it travels between the cyclone outlet and impingement surface.
5. The surface cleaning apparatus of claim 1 wherein the cyclone is frusto-conical.
6. The surface cleaning apparatus of claim 1 wherein the cyclone is inverted such that the dirt outlet is an upper dirt outlet.
7. The surface cleaning apparatus of claim 1 wherein the impingement surface is positioned in the dirt collection chamber and is other than a wall that defines the volume of the dirt collection chamber.
8. The surface cleaning apparatus of claim 7 as it depends from claim 6 wherein the dirt collection chamber is positioned around at least a portion of the cyclone, the filtration apparatus comprises a lid positioned over the dirt collection chamber and the cyclone, and the impingement surface comprises a portion of the lid.
9. The surface cleaning apparatus of claim 8 wherein the impingement surface comprises a plate positioned above the upper dirt outlet and below the lid.
10. The surface cleaning apparatus of claim 9 wherein the plate is suspended from the lid.
11. The surface cleaning apparatus of claim 7 wherein the dirt collection chamber has a floor and the impingement surface is spaced from the floor.
12. The surface cleaning apparatus of claim 11 wherein the dirt collection chamber is positioned below the dirt outlet.
13. The surface cleaning apparatus of claim 12 wherein the dirt outlet is in a lower portion of the cyclone.
14. The surface cleaning apparatus of claim 1 and wherein the dirt collection chamber is positioned around at least a portion of the cyclone.
15. The surface cleaning apparatus of claim 6 wherein the dirt collection chamber has an openable portion and the cyclone has an openable portion, whereby both the cyclone and the dirt collection chamber are openable such that the dirt collection chamber and the cyclone are emptyable.
16. The surface cleaning apparatus of claim 15 wherein the dirt collection chamber has a lower moveable dirt collection chamber floor, the cyclone has a lower moveable cyclone floor connected to the lower moveable dirt collection chamber floor, whereby both the cyclone floor and the dirt collection chamber floor are moveable concurrently such that the dirt collection chamber and the cyclone are concurrently emptied.
17. The surface cleaning apparatus of claim 16 wherein the dirt collection chamber floor and the cyclone floor comprise a pivoting bottom of the filtration apparatus.
18. The surface cleaning apparatus of claim 11 wherein the dirt collection chamber is removable from the surface cleaning apparatus for emptying.
19. The surface cleaning apparatus of any claim 1 wherein the cyclone has a longitudinal axis that extends generally horizontally when the surface cleaning apparatus is in use.
Type: Application
Filed: Aug 28, 2008
Publication Date: Dec 2, 2010
Applicant: G.B.D. CORP. (Nassau, BS)
Inventor: Wayne Ernest Conrad (Hampton)
Application Number: 12/675,512
International Classification: A47L 9/16 (20060101); A47L 5/22 (20060101);