Compressor and Method for Compressing Gaseous Fuel
A method for compressing gaseous fuel is disclosed. The method includes, ingesting gaseous fuel into a chamber, ingesting air into the chamber and mixing the gaseous fuel with the air, igniting and partially combusting the resulting mixture of gaseous fuel and air in a confined space such that a predominant fraction of the gaseous fuel is not combusted, causing an increased temperature and therefore an increased pressure of the fraction of the gaseous fuel which is not combusted, and discharging the resulting compressed gaseous fuel. Moreover, a compressor is provided including a casing, a rotor with at least three vanes, an inlet for gaseous fuel, an outlet for gaseous fuel, an air inlet and an igniter. The rotor is placed in the casing such that at least three variable-volume chambers part-bounded by the vanes are formed during a rotor revolution.
This application is the US National Stage of International Application No. PCT/EP2009/050998, filed Jan. 29, 2009 and claims the benefit thereof. The International Application claims the benefits of European Patent Office application No. 08004162.7 EP filed Mar. 6, 2008. All of the applications are incorporated by reference herein in their entirety.
FIELD OF INVENTIONThe present invention relates to a method for compressing gaseous fuel, to a compressor and to a gas turbine.
BACKGROUND OF INVENTIONModern gas turbines are evolving towards higher peak cycle pressures in order to increase fuel efficiency. Since the fuel, which is induced at a peak pressure, must be supplied with sufficient overpressure to account for valve losses, ingestion speeds and other flow issues, the fuel supply pressure must also rise. However, gas supply networks and pipelines have been designed for a fixed pressure and the huge infrastructure costs mean that these pressures will stay fixed for a considerable period.
It is observed that at extreme operating conditions the pipeline may not have sufficient fuel pressure to supply the gas turbine. This difficulty may be increasingly encountered in the further evolution of gas turbine technology. Up to now at off-design conditions either the power output of the engine can be limited, which may cause customer dissatisfaction, or a motor-driven fuel gas compressor can be used, which may add costs and erode efficiency because of the power drain.
SUMMARY OF INVENTIONIt is an objective of the present invention to provide an advantageous method for compressing gaseous fuel. It is another objective of the present invention to provide an advantageous compressor. A last objective is to provide an advantageous gas turbine. The first objective is solved by a method for compressing gaseous fuel as claimed in the claims. The second objective is solved by a compressor as claimed in the claims and the third objective is solved by a gas turbine as claimed in the claims. The depending claims define further developments of the invention.
The inventive method for compressing gaseous fuel comprises the steps: a) ingesting gaseous fuel into a chamber; b) ingesting air into the chamber and mixing the gaseous fuel with the air; c) igniting and partially combusting the resulting mixture of gaseous fuel and air in a confined space such that a predominant fraction of the gaseous fuel is not combusted, causing an increased temperature and therefore an increased pressure of the fraction of the gaseous fuel which is not combusted; and d) discharging the resulting compressed gaseous fuel. This means, that part of the energy of the fuel is used to perform the compression by means of partial combustion.
The partial combustion the mixture of gaseous fuel and air such that a predominant fraction of the gaseous fuel is not combusted, causes an increased temperature of the combusted fraction which raises the pressure of all the combusted and uncombusted fuel present in the substantially fixed volume chamber.
For ingesting air, air with a higher pressure than the pressure of the gaseous fuel may be injected into the chamber. Moreover, the volume of the chamber can be decreased for discharging the compressed gaseous fuel.
Advantageously the steps a) to d) can be repeated after finishing step d). At least one of the steps a) to d) may be performed at least twice before the next step is performed. Moreover, the gaseous fuel may be, for example, introduced into a chamber with an increasing volume.
The basic principle of the invention is that fuel and air at the same time or afterwards are sucked in, the air is mixed with all or part of the fuel, the mixture is burned or explodes in a confined space and the part-burned fuel at higher pressure is pushed out.
The gaseous fuel may be compressed to a pressure with a pressure ratio between the compressed gaseous fuel and the uncompressed gaseous fuel of between 1.1:1 and 5:1. Preferably the pressure ratio reaches a value of 2:1.
The air may be induced such that it is given a swirling or vortex character. This provides a controlled mixture between the induced air and the gaseous fuel. Furthermore, the mixture of gaseous fuel and air can be continuously ignited. Advantageously the mixture of gaseous fuel and air is ignited and partially combusted in a chamber with a constant volume. Moreover, the compressed gaseous fuel may be cooled at constant pressure.
The inventive compressor comprises a casing, a rotor with at least three vanes, at least one inlet for gaseous fuel, at least one outlet for gaseous fuel, at least one air inlet, and at least one igniter. The rotor is placed in the casing such that at least three variable-volume chambers part-bounded by the vanes are fanned during a rotor revolution. The inlet for gaseous fuel is placed in the casing such that the inlet for gaseous fuel is connected to a first location where a chamber has an increasing volume during a revolution of the rotor. The air inlet and the igniter are placed in the casing in a second location, where a chamber has an increasing, decreasing or constant volume during a revolution of the rotor. The outlet for gaseous fuel is placed in the casing in a third location, where a chamber has a decreasing volume during a revolution of the rotor. Advantageously the air inlet and the igniter can be connected to a second location, where a chamber has a constant or at least nearly constant volume during a revolution of the rotor.
The rotation axis of the rotor may be eccentrically placed relative to the centreline of the casing. The casing and/or the rotor may have a circular cross section, an elliptical cross section, or a curved cross section with curvature discontinuities or inflexions. The igniter may, for example, be a plasma igniter or a spark plug. Advantageously, the igniter is placed at the air inlet. Generally the igniter can be placed where the mixture between air and fuel has taken place, for example near the air inlet.
Furthermore, a seal can be placed between the casing and the rotor to provide a seal between a location where a chamber with a decreasing volume is formed and a location where a chamber with an increasing volume is formed. This can minimise leakage and maximise the evacuation of the third chamber through the outlet.
The compressor may comprise one or more additional sets of three chambers in parallel or series. The sets can be disposed about the rotor periphery so that they at least partly balance out radial and axial forces acting on the rotor. Furthermore, such disposition may be designed to allow some of the pressure produced to be sacrificed as a driving force for the rotor. For example, the different sets of three chambers can be positioned side by side on the same rotor, but with sequences rotated relative to each other.
The compressor may comprise six or twelve chambers. In these cases the compression can be performed twice or four times during one rotor revolution. An additional advantage of these arrangements is that the radial and axial forces acting on the rotor and the casing are in balance resulting in low bearing reaction forces and hence losses. This arrangement also has a positive impact on vibrations and unbalances generated by the compressor during operation.
The compressor can comprise a cooling device for cooling the compressed gaseous fuel at constant pressure. Such a cooling device can, for example, be fitted in the exhaust from the compressor where the volume is no longer confined. The benefit of this cooling is for controlling fuels which are sensitive to pre-ignition when mixed with air in the combustor.
The compressor may further comprise a gaseous fuel supply with an adjustable valve and/or a delivery line with an adjustable valve, the delivery line being connected to the outlet for gaseous fuel. Furthermore, the compressor can comprise an air supply with a non-return valve and/or a gaseous fuel supply with a non-return valve and/or a second gaseous fuel supply with a non return valve, the second gaseous fuel supply being connected to the outlet for gaseous fuel to lead an overrun of compressed gaseous fuel into the chamber with an increasing volume.
The rotor may comprise a rotor body with slots and at least a portion of each vane is adapted to move in and out of a slot such that the vane is in sliding contact with an inner surface of the casing. The in and out movement provides a simple means for fainting the variable-volume chambers during a rotor revolution.
Generally each vane may comprise a tip with a seal to provide a seal between the inner surface of the casing and the vane. These seals can be used additionally or alternatively to the previously mentioned seal (stator seal). Moreover, abradable material may be placed between the inner surface of the casing and the vane tip and/or between the stator seal and the vane tip.
The rotor can be connected to an engine. The engine may comprise a motor or a turbine, for example.
The inventive gas turbine comprises a compressor as previously described. A typical gas turbine comprises a compressor to compress air, a combustor and a turbine. In the combustor a mixture of air and gaseous fuel can be combusted. The inventive compressor can be used to compress at least part of the gaseous fuel, which may then be combusted in the combustor of the gas turbine.
Generally the invention has the following advantages: If the fuel conduit from the compressor to the gas turbine is insulated, the heat loss will be low and the fuel energy spent on compression can be recuperated in the turbine during the expansion and in the waste heat recovery unit if one is fitted, for example, in a combined cycle unit. On the other hand if the fuel is cooled down after compression, which is an option with intermediate storage, an energy loss like for conventional gas compression occurs. Due to the highly concentrated heat release provided by the combustion the through-flow capacity of the compressor is much higher for a given geometrical size compared to cycles based on heat exchange across a wall and using an external heat source such as flue gases.
Moreover, because the rotor is only moving gas around the drive requires far less energy than mechanical compression.
Further features, properties and advantages of the present invention will become clear from the following description of embodiments in conjunction with the accompanying drawings.
A first embodiment of the invention will now be described with reference to
The rotor 3 is eccentrically placed inside the casing 2. Each vane 6 is at least partially located inside a slot 5 and protrudes radially outwards from the rotor body 4. Each vane 6 comprises a portion 28, which is adapted to move in and out of the slot 5 such that the vane 6 is in sliding contact with the inner surface 27 of the casing 2. Additionally, each vane 6 may comprise a seal at the tip of the vane 6 to provide a seal between the vane 6 and the inner surface 27 of the casing 2.
Between the inner surface 27 of the casing 2 and the rotor 3 three variable-volume chambers 15, 16, 17 part-bounded by the vanes 6 are formed. During a revolution of the rotor 3 in the direction, which is indicated by an arrow 13, a chamber assumes an increasing volume 15, an approximately constant volume 16, and a decreasing volume 17.
The casing 2 comprises an inlet 7 for gaseous fuel, an air inlet 9, an igniter 14, and an outlet 11 for gaseous fuel. The inlet 7 for gaseous fuel is located at a position where a chamber assumes increasing volume 15. The igniter 14 is located at the air inlet 9, such that it can ignite a mixture between air and fuel. Both are located at a position where a chamber assumes approximately constant volume 16. The outlet 11 for gaseous fuel is located in the casing 2 at a position where a chamber assumes decreasing volume 17.
Between the inner surface 27 of the casing 2 and the rotor body 4 a seal 18 may be placed at a position where the radial distance between the inner surface 27 of the casing 2 and the rotor body 4 is minimal. This means that the seal provides a seal between the chamber 17 with decreasing volume and the chamber 15 with increasing volume. The seal 18 can, for instance, be a brush seal. The seal if used must be so formed that the moving vanes can smoothly travel over it.
The inventive compressor 1, as it is shown in
The induced air is mixed with the gaseous fuel. Advantageously the air is induced such that it is given a swirling or vortex character. The mixture of gaseous fuel and air is ignited and partially combusted in chamber 16, while it is still in the location where it has a constant or at least a nearly constant volume. The igniter 14 may be a plasma igniter or a spark plug.
The pressure of the gaseous fuel, which leaves the compressor 1 through the outlet 11, must be higher than the air pressure to be able to drive the gas turbine combustor, for instance. The pressure rise of the gaseous fuel is achieved by a temperature rise from combusting a small fraction of the gaseous fuel in the chamber 16 with a, at least nearly, constant volume. The part-burned gaseous fuel at higher pressure is pushed out of the chamber 17, which has a decreasing volume and comprises the outlet 11. The direction of the compressed gaseous fuel flow is indicated by an arrow 12.
After the combustion when the chamber is in the location 16 the uncombusted predominant fraction of the gaseous fuel is further compressed in chamber 17 because of the decreasing volume of chamber 17.
Alternatively, the inlet for gaseous fuel can be placed at a position which is indicated in
The seal 18 near the outlet 11 is used to minimise leakage and maximise the evacuation of the chamber 17.
A stratified charge approach, which means that lean burn pressurises the remaining gas, might reduce the pressure ratio significantly but would entail a compromise on the NOx-emission. With a stratified charge approach cavities can be built into the rotor 3, but more preferably into the casing 2, to minimise displacement losses during the discharge phase. A stratified charge approach maintains burning with less air but at the expense of achievable pressure rise.
Between the outlet 11 and the adjustable governing valve 20 a pressure compensation pipe 26 is mounted, which leads to the second inlet 7b into the chamber with increasing volume 15. A non-return valve 24 is mounted at the inlet 7b of the pressure compensation pipe 26 in chamber 15. This non-return valve 24 prevents a backflow from chamber 15 into the pressure compensation pipe 26. During transients such as load shedding the fuel pressure and the fuel flow, which is delivered by the compressor, might be higher than needed. In this case the adjustable governing valve 20 at the outlet 11 is restricting the flow and the overrun of compressed gaseous fuel is routed back to chamber 15 through the pressure compensation pipe 26. In this case only overrun of gaseous fuel cycles the system, while no ignition and combustion is performed, until the pressure is below the demand of the adjustable governing valve 20. The direction of the compressed gaseous fuel flow in the pressure compensation pipe 26 is indicated by arrows 25.
The air inlet 9 of the compressor 1 in
The compressor 1, which is shown in
Now a second embodiment will be described with reference to
Differing from
The compressor 101 in
The compressor 101 comprises two seals 18. Each seal 18 is mounted between a chamber with decreasing volume 17A or 17B and a chamber with increasing volume 15B or 15A. The seals 18 are formed such that the moving vanes can smoothly travel over it. The casing 2 of the compressor 101 comprises two inlets 7 for gaseous fuel, which are located opposite to each other at positions where chambers with increasing volume 15A and 15B are located. The casing 2 further comprises two outlets 11 for compressed gaseous fuel, which are located opposite to each other at positions where chambers with decreasing volume 17A and 17B are formed. Moreover, the casing 2 comprises two air inlets 9 and two igniters 14, which are located at positions where chambers with constant volume 16A and 16B are formed. This means that the igniters 14, as well as the air inlets 9 are situated opposite to each other regarding the rotation axis of the rotor 3.
In the compressor 101 of
Now a third embodiment of the present invention will be described with reference to
The chambers 29A, 29B, 30A, 30B, 31A and 31B are in a state of rotation where they have an increasing volume. The chambers 32A, 32B, 33A, 33B, 34A and 34B are in a state where they have a decreasing volume. At the location of the chambers 30A and 30B inlets 7 for gaseous fuel are provided. The chambers 31A, 31B, 32A and 32B comprise an air inlet 9 and an igniter 14, which have the characteristics as described in the previous embodiments. The chambers 33A, 33B, 34A and 34B have a decreasing volume. The chambers 34A and 34B comprise an outlet 11 for gaseous fuel. In the compressor 201, as it is shown in
At the location of the chambers 29A and 29B and the chambers 30A and 30B the compressor 301 comprises an inlet 7 for gaseous fuel and at the location of the chambers 33A and 33B and the chambers 34A and 34B the compressor 301 comprises an outlet 11 for compressed gaseous fuel. In this case the advantage is that the chambers 29A, 29B, 30A, 30B, 33A, 33B, 34A and 34B can be gradually filled and gradually emptied. In particular in the discharge sector, which is defined by the chambers 33A, 33B, 34A and 34B, this has the advantage that the mechanical compression work due to volume change is reduced. The ingestion, which takes place in the chambers 29A, 29B, 30A and 30B, as well as the discharge, which takes place in the chambers 33A, 33B, 34A and 34B, does not have to be arranged in discrete locations as shown in
Another alternative compressor 401 is schematically shown in
Obviously two or more inventive compressors 1, 101, 201, 301, 401, as described in the embodiments, can be arranged to operate in series, with or without inter cooling. This is schematically shown in
Generally, the compressors 1, 101, 201, 301, 401, 501, 601, 701, 801 as described in the embodiments, can be actuated by means of an engine, for example by means of a motor or a turbine. Because the rotor is only moving gas around the drive requires far less energy than mechanical compression.
Claims
1.-27. (canceled)
28. A method for compressing gaseous fuel, comprising:
- injecting gaseous fuel into a chamber;
- injecting air into the chamber and mixing the gaseous fuel with the air;
- igniting and partially combusting the resulting mixture of gaseous fuel and air in a confined space such that a predominant fraction of the gaseous fuel is not combusted, causing an increased temperature and therefore an increased pressure of the fraction of the gaseous fuel which is not combusted; and
- discharging the resulting compressed gaseous fuel.
29. The method as claimed in claim 28, wherein for the injecting air, the air has a higher first pressure than a second pressure of the gaseous fuel that is injected into the chamber.
30. The method as claimed in claim 28, wherein a volume of the chamber is decreased for discharging the compressed gaseous fuel.
31. The method as claimed in claim 28, wherein the method is repeated after the discharging.
32. The method as claimed in claim 28, wherein at least one of a plurality of steps of the method is performed at least twice before a next step is performed.
33. The method as claimed in claim 28, wherein the gaseous fuel is introduced into a first chamber with an increasing volume.
34. The method as claimed in claim 28, wherein the gaseous fuel is compressed to a second pressure with a pressure ratio between the compressed gaseous fuel and the uncompressed gaseous fuel of between 1.1:1 and 5:1.
35. The method as claimed in claim 34, wherein the gaseous fuel is compressed to a second pressure with a pressure ratio between the compressed gaseous fuel and the uncompressed gaseous fuel of 2:1.
36. The method as claimed in claim 28, wherein the air is induced such that the air is given a swirling or vortex character.
37. The method as claimed in claim 28, wherein the mixture of gaseous fuel and air is continuously ignited.
38. The method as claimed in claim 28, wherein the mixture of gaseous fuel and air is ignited and partially combusted in a second chamber with a constant volume.
39. The method as claimed in claim 28, wherein the compressed gaseous fuel is cooled at constant pressure.
40. A compressor, comprising:
- a casing;
- a rotor with at least three vanes;
- an inlet for gaseous fuel;
- an outlet for gaseous fuel;
- an air inlet; and
- an igniter,
- wherein the rotor is placed in the casing such that at least three variable-volume chambers part-bounded by the at least three vanes are formed during a rotor revolution,
- wherein the inlet for gaseous fuel is placed in the casing such that the inlet for gaseous fuel is connected to a first location where a first chamber includes an increasing volume during a revolution of the rotor,
- wherein the air inlet and the igniter are placed in the casing in a second location where a second chamber includes an increasing, decreasing or constant volume during a revolution of the rotor, and
- wherein the outlet for gaseous fuel is placed in the casing in a third location where a third chamber has a decreasing volume during a revolution of the rotor.
41. The compressor as claimed in claim 40, wherein a rotation axis of the rotor is eccentrically placed relative to a centreline of the casing.
42. The compressor as claimed in claim 40, wherein the casing and/or the rotor include a circular cross section, an elliptical cross section or a curved cross section with curvature discontinuities or inflexions.
43. The compressor as claimed in claim 40, wherein the igniter is a plasma igniter or a spark plug.
44. The compressor as claimed in claim 40, wherein the igniter is placed at the air inlet.
45. The compressor as claimed in claim 40, wherein a seal is placed between the casing and the rotor to provide the seal between the third location where the third chamber with a decreasing volume is fowled and the first location where the first chamber with an increasing volume is formed.
46. The compressor as claimed in claim 40, further comprising an additional set of three chambers in parallel or in series.
47. The compressor as claimed in claim 40, further comprising a cooling device for cooling compressed gaseous fuel at constant pressure.
Type: Application
Filed: Jan 29, 2009
Publication Date: Feb 24, 2011
Inventors: Peter Kay (Lincoln), Ulf Nilsson (Leicester), Peter Senior (Tevittown, PA)
Application Number: 12/920,664
International Classification: F23C 99/00 (20060101); F23L 17/00 (20060101);