WIRELESS PIPE RECOVERY AND PERFORATING SYSTEM
A system for positioning a wireless pipe recovery tool in a wellbore, the system having a series of locator pipe subs inserted along the length of a pipe string in a wellbore, wherein each locator pipe sub has a seat disposed around its internal periphery so as to form an aperture of s smaller diameter than the diameter of the pipe sub. The pipe subs have apertures of varied diameter and are consecutively arranged along the pipe string so that the aperture diameters decrease with increasing depth. A locator housing selected from a plurality of locator housings of varied outer diameter is attached to the wireless pipe recovery tool, the outer diameter of the locator housing selected to be slightly larger than the aperture in which the tool is intended to seat.
This application claims priority to U.S. provisional patent application Ser. No. 61/242,251, filed on Sep. 14, 2009.
BACKGROUND OF THE INVENTION Field of the InventionThe present invention relates to a system and method for landing/positioning a device at a known depth within a tubing string of wellbore without the use of dine, wireline, slickline or similar vehicle lowered from the surface. The present invention is preferably utilized with explosive devices to position a charge in a tubing string for purposes of perforating, cutting, pipe recovery, plugging or similar exercises. More particularly, the invention relates to placement of explosive charges within a tubing string by utilizing restrictions formed in the drill string at known depths to engage explosive devices dropped or otherwise pumped down the drill string.
SUMMARY OF THE INVENTIONThe present invention provides a series of profile subs which distributed within a pipe string to form a plurality of spaced apart flanges internally disposed around the perimeter of the pipe string along its length. Each flange is characterized by a cross-sectional profile of varying shape with an aperture of a predetermined diameter formed therein. The profile subs are arranged so that the flanges form a series of ever decreasing inner diameter restrictions as the pipe string extends deeper into a wellbore. Utilized in conjunction with these profile subs are a plurality of housings of varying external diameter. These housings are configured to be secured to the exterior of a down hole tool or device, such as a firing head, to permit the device to be landed on a flange at a desired depth. The known distance from the flange to precisely where the device functions in the drillstring is critical to the ability to predict what device is best suited to achieving the desired result.
More specifically, the intent is to install these profile subs strategically throughout a pipe string, such as a drill string, drill pipe, drill collars, tubing, tubulars or casing, from largest diameter restriction profile to smallest diameter restriction profile so that a device of known designed outer diameter, when dropped or pumped from the surface through the pipe string, will pass through the pipe string until the device strikes a profile beyond which it cannot pass, namely a profile with an inner diameter smaller than the outer diameter of the device. A metal to metal (or other) seal will enable pressure to be applied to the device for various purposes, such as, for example, triggering of a firing head. The type of device utilized in the system can be any tool utilized in down hole applications.
Although not intended to be limited for use with any particular device, the system is particularly useful in pipe recovery operations that may use tools such as a perforating gun, a jet cutter, a severing tool, torch cutter or a chemical cutter.
An additional embodiment of the invention incorporates a restriction or internal profile as described above with a specially designed heavyweight drill collar or sub. The heavyweight sub includes a section with a reduced external diameter, relative to the upper and lower portions of the sub. Utilizing an internal profile positioned above the reduced external diameter section of the heavyweight sub, a device to be activated (such as a jet cutter or torch cutter) can be positioned so that the explosive charge is located adjacent the section of the sub with the external diameter, thereby permitting the heavyweight sub to be easily cut. Significantly, once the cut is made and the upper section of drillstring is withdrawn, the severed end of the reduced section at the top of the drillstring still remaining in the borehole is easily accessed by conventional “fishing” grappling technology because the severed end is not excessively flared. This reduced external diameter pipe section also facilitates perforating operations previously made very difficult if not impossible by the thickness of the drill collar. The tensile strength of the sub is designed such that it exceeds the weakest link in the remaining drillstring so that the sub is not the weak point in the drillstring.
A sleeve or bushing may be installed over the reduced external diameter section of the heavyweight sub to ensure that the sub buckling threshold of the sub is maintained.
As shown in
In one preferred embodiment, the pipe subs 10 are only approximately two feet long and can be readily threaded into a pipe string during make-up. In one embodiment of the invention, up to five pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string, wherein another embodiment, at least five such pipe subs are provided. In one embodiment of the invention, at least ten pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. In one embodiment of the invention, at least twenty pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. In one embodiment of the invention, at least fifty pipe subs 10 are provided and arranged so that the restriction diameter between consecutive subs decreases from the first sub (nearest the surface) to the last sub (deepest in the wellbore) in the pipe string. Of course, the number of pipe subs and restrictions will depend on the length of the overall pipe string and the diameter of the pipe in which restrictions are formed.
While the restrictions may take any shape, in the preferred embodiment, the restrictions are formed of a lip or flange 16 symmetrically disposed around the interior 18 of a pipe sub 10, thereby forming an aperture axially aligned relative to the pipe sub. Those skilled in the art will appreciate that the flange 16 need not extend fully around the interior of the pipe sub so long as an aperture functioning as a restriction is formed, thereby creating a seat on which an object can land. Nor does the aperture need to be symmetrical or axially formed relative to the pipe sub, so long at the overall system comprises apertures of varying size arranged in consecutive order as described herein. For example, flange 16 may take the form of one or more tabs, fingers or projections extending into the annulus of a pipe sub so as to form a “restriction” therein.
In one embodiment, the flange 16 has an upper surface 17 and a lower surface 19. The upper surface 17 is contoured so as to engage an object provided with similarly contoured profile, thereby permitting a seal to be formed between the object and the flange when the object is seated on upper surface 17. In the example of
While the tool, device or object conveyed in a pipe string may be externally shape itself for landing on and engaging a flange 16, the intent of the invention is to provide a universal locator housing 14 that can be secured to the exterior of a variety of standard down hole devices or tools, thereby providing flexibility in the system for use with whatever tool and for whatever purpose is desired. Thus, in one embodiment of the invention, locator housing 14 may be integrally formed as part of the device with which it is utilized, while in another embodiment of the invention, housing 14 may be secured to the exterior of such device. For example, housing 14 may be provided with internal threads 20, such as shown in
Likewise, while the locator housing 14 shown in
In one preferred embodiment, locator housing 14 is secured on (or otherwise integrally formed with) a flow-through tube 26, shown in
Of course, while an embodiment having flow-though capabilities is desirable, it is not a necessity. Thus, flow-through tube 26 could simply be an elongated, solid or hollow tube, rod, shaft or other placement vehicle capable of attachment to a device 24 so as to position the device 24 at a desired distance away from (generally below) the flange on which housing 14 has landed. By adjusting the length of such vehicle, the specific placement of device 24 within a wellbore can be achieved. Notably, while the invention generally contemplates that the device 24 will be positioned below a landing flange, the system may also be utilized to position a device above a landing flange. In such case, the housing 14 would be downstream or below the device 24 to which it is attached.
With more specific reference to
With reference to
In any event, the housing 14 generally seats in the restriction above where the desired operation is to take place, thereby sealing off the upper end of the tubing string from the location of the operation. The downward fluid pressure against housing 14 maintains the seal during such operation. Fluid passing through apertures 30 into the interior of tube 26 can be utilized to control the desired operation.
Turning to
In the invention, sub 40 is generally provided with an out diameter “d” to correspond with the outer diameter of the drill string with which sub 40 is utilized. A portion “b” of sub 40, however, is provided with an outer diameter “c” that is less than outer diameter “d”. Since the interior annulus 42 of sub 40 is preferably of a constant inner diameter along the length of sub 40, the result is that the wall thickness along portion “b” is less than the wall thickness along the rest of sub 40, permitting sub 40 to be more easily cut, perforated or severed along portion “b” relative to the thicker walled portions of sub 40. In the preferred embodiment, sub 40 includes a flange 16, positioned upstream of portion “b” a distance of “a”. Thus, knowing distance “a” and utilizing a firing head such as is shown in
An optional blowout plug 60 may also be provide in the wall of sub 40. Plug 60 can be utilized when circulation through sub 40 is impeded, which could prevent housing 14 from properly seating on flange 16. By opening plug 60, circulation through sub 40 can be enhanced, thereby allowing housing 14 (attached to a device 24) to be pumped down the pipe string until it is seated as desired.
Those skilled in the art will appreciate that the reduced portion “b” of sub 40 not only permits the use of less explosive during cutting operations, it results in less damage to the downstream portion of the sub 40. In other words, the system leaves very little flare or destruction of the reduced portion “b” of sub 40, thereby permitting the severed portion to be more easily fished than prior art subs, which were typically lost below the cut.
With reference to
As further illustrated in
While those skilled in the art will understand that the device can be any type of tool or equipment that might otherwise be conveyed into a pipe string, in one preferred embodiment illustrated in
As piston 60 is displaced in the manner described above, ports 38 are exposed to annulus 28, permitting fluid communication therebetween. Thus, as firing head 34 is fished out of the wellbore, fluid passes through port 30 into annulus 28 and back out of ports 38, preventing the formation of a fluid column over the firing head. In this regard, the pressure drop within firing head 34 when ports 38 are exposed or open provides confirmation that firing head 34 has been activated as desired, i.e., fired. The dual port arrangement is particularly desirable since the system is retrieved via a fishing neck and is not incorporated into a pipe string, where the aforementioned retrieval problems relating to a water column would not be experienced.
Piston 60 and firing pin 64 need not be separate components. Rather, firing pin 64 can simply be provided with an upper pressure surface exposed to annulus 28 for actuation of firing pin 64. Likewise, rather than providing a piston 60 to inhibit flow through ports 38, a sleeve can be provided over ports 38, that upon actuation of firing pin 64, is axially shifted so as to expose ports 38.
Those skilled in the art will appreciate that the system described herein provides certainty as to the depth of a tool in a pipe string. Once a housing has landed on a seat, the exact distance to a desired area of operation is known.
An additional benefit of the system is that a symmetrically disposed flange within an annulus allows tools positioned with the system to be centralized in a pipe string resulting in substantially improved performance of the explosives relating to the pipe recovery system.
Furthermore, by creating a seal between a housing and a flange 16, uphole pressure can be utilized to induce a desired operation, such as actuation of firing head.
While the system of the invention is best utilized in the context of a vertical wellbore, those skilled in the art will understand that the invention may also be utilized in other elongated tubing sections where a fluid is pumped through the tube and an operation at a precise distance into the tube is required, including without limitation, horizontal wellbores, sewer lines, pipe lines and the like.
Likewise, while the system preferably eliminates the need for eline, wireline, slickline or similar vehicles as a method for placement of a device, the system may still be utilized in conjunction with such vehicles to control the travel of such devices through the pipe string.
Claims
1. A system for positioning a downhole device in the interior of a pipe string, said system comprising:
- a. a plurality of tubular pipe sections, each section formed along a primary axis and characterized by an inner diameter so as to form a cross-section perpendicular to said primary axis, each pipe section further including at least one restriction formed in the cross-section of said pipe section, said restriction characterized by an aperture having an inner perimeter that is less than the inner diameter of the pipe section, wherein each of the plurality of pipe sections has an aperture with an inner perimeter different than those of the other pipe sections;
- b. a plurality of locator housings, each disposed to be secured to a downhole device, each housing characterized by outer perimeter, wherein each select housing is associated with a given pipe section, wherein the outer perimeter of said select housing is larger than the inner perimeter of the restriction formed in said associated pipe section.
2. The system of claim 1, wherein said pipe sections are aligned along an axis characterized by a first end and a second end, wherein the pipe section with the largest inner perimeter is at the first end of the axis and the pipe section with the smallest inner perimeter is at the second end of the axis.
3. The system of claim 2, wherein said plurality of pipe sections are arranged consecutively along said axis from the pipe section with the largest inner perimeter to the pipe section with the smallest inner perimeter.
4. The system of claim 1 comprising at least three tubular pipe sections.
5. The system of claim 1 comprising at least five tubular pipe sections.
6. The system of claim 1 comprising at least ten tubular pipe sections.
7. The system of claim 1, wherein each aperture is substantially circular and said inner perimeter of each aperture is characterized by an inner diameter, wherein the inner diameter of each pipe section is different than the inner diameters of the other pipe sections.
8. The system of claim 1, further comprising a pipe string having a multiplicity of drill pipe sections, wherein said plurality of tubular pipe sections are spaced apart from one another and interspersed with said drill pipe sections along said pipe string.
9. The system of claim 7, wherein each housings is characterized by a circular cross-sectional area and an outer diameter, wherein each select housing is associated with a given pipe section, wherein the outer diameter of said select housing is larger than the inner diameter of the restriction formed in said associated pipe section.
10. The system of claim 1, wherein said housings are round in shape.
11. The system of claim 1, wherein said housings are oval in shape.
12. The system of claim 1, wherein said housing is a collar.
13. The system of claim 1, wherein said housing is a ring.
14. The system of claim 1, further comprising a downhole tool on which the housing is mounted.
15. The system of claim 1, further comprising a cylinder on which the housing is mounted, said cylinder having a first end and a second end.
16. The system of claim 15, wherein said cylinder is comprised of an outer cylinder wall so as to define an internal cylinder annulus, wherein at least one port passing through the cylinder wall is provided adjacent said first end so as to be in fluid communication with said annulus.
17. The system of claim 16, wherein said second end is open to said annulus and further comprising internal threads in said wall adjacent said second open end.
18. The system of claim 17, further comprising an attachment mechanism secured to said first end of said cylinder.
19. The system of claim 18, wherein said attachment mechanism is a fishing neck.
20. The system of claim 1, further comprising
- a. a cylinder on which the housing is mounted, said cylinder having a first end and a second end, said cylinder is comprised of an outer cylinder wall so as to define an internal cylinder annulus, wherein at least one port passing through the cylinder wall is provided adjacent said first end so as to be in fluid communication with said annulus, wherein said second end is open to said annulus; and
- b. a firing head attached to the second end of said cylinder, said firing head comprised of a tubular member in which a piston is slidingly mounted, said piston having a pressure surface in fluid communication with said annulus of said cylinder, said piston secured to a firing pin and disposed to move said firing pin axially within said tubular member.
21. A method for positioning a downhole device in the interior of a pipe string extending into a wellbore:
- a. Providing a plurality of tubular pipe sections, each section formed along a primary axis and characterized by an inner diameter so as to form a cross-section perpendicular to said primary axis, each pipe section further including at least one restriction formed in the cross-section of said pipe section, said restriction characterized by an aperture having an inner perimeter that is less than the inner diameter of the pipe section, wherein each of the plurality of pipe sections has an aperture with an inner perimeter different than those of the other pipe sections;
- b. Deploying the plurality of pipe sections in a pipe string extending into a wellbore, wherein, wherein the pipe section with the largest inner perimeter is closest to the surface and the pipe section with the smallest inner perimeter is closest to the bottom of the wellbore;
- c. Providing a plurality of housings, each disposed to be secured to a downhole device, each housing characterized by outer perimeter, wherein each select housing is associated with a given pipe section, wherein the outer perimeter of said select housing is larger than the inner perimeter of the restriction formed in said associated pipe section;
- d. Identifying a selected pipe section in which a downhole tool is to be placed;
- e. Attaching the housing associated with the selected pipe section to the downhole tool;
- f. Conveying the downhole tool down the pipe string until the housing thereon seats in the restriction formed in the pipe section associated with the housing.
22. The method of claim 21, wherein said plurality of pipe sections are arranged consecutively along said pipe string from the pipe section with the largest inner perimeter to the pipe section with the smallest inner perimeter.
23. The method of claim 21, wherein said downhole tool is conveyed down the pipe string by dropping the tool down the pipe string.
24. The method of claim 21, wherein said downhole tool is conveyed down the pipe string by lowering the tool down the pipe string.
25. The method of claim 24, wherein said downhole tool is lowered on a wireline.
26. The method of claim 24, wherein said downhole tool is lowered on a non-conductive line.
27. The method of claim 24, wherein said downhole tool is lowered on coiled tubing.
28. Plurality of pipe sections are arranged consecutively along said pipe string from the pipe section with the largest inner perimeter to the pipe section with the smallest inner perimeter.
29. The method of claim 21, further comprising the steps of determining the location within the pipe string where a tool is to be positioned; identifying the closest restriction in the pipe string to said location; calculating the distance between the location and the identified restriction; and securing an elongated extension to the downhole tool between the downhole tool and the housing, said extension selected to approximately coincide with the calculated distance.
30. The method of claim 29, wherein said determined location is below the identified restriction.
31. The method of claim 29, wherein said determined location is above the identified restriction.
32. The method of claim 21, wherein said downhole tool comprises a firing head.
33. The method of claim 21, wherein said downhole tool is conveyed down the pipe string by pumping the tool down the pipe string.
34. A method for positioning a downhole device in the interior of a pipe string extending into a wellbore:
- a. Providing a plurality of tubular pipe sections, each section formed along a primary axis and characterized by an inner diameter so as to form a cross-section perpendicular to said primary axis, each pipe section further including at least one restriction formed in the cross-section of said pipe section, said restriction characterized by an aperture having an inner perimeter that is less than the inner diameter of the pipe section, wherein each of the plurality of pipe sections has an aperture with an inner perimeter different than those of the other pipe sections;
- b. Providing a plurality of housings, each disposed to be secured to a downhole device, each housing characterized by outer perimeter, wherein each select housing is associated with a given pipe section, wherein the outer perimeter of said select housing is larger than the inner perimeter of the restriction formed in said associated pipe section;
- c. Positioning at least one of said pipe sections at a known depth in said wellbore;
- d. Selecting from the plurality of housings having varied outer diameters a housing having an outer diameter slightly larger that the inner diameter of the positioned pipe section; and
- e. Conveying said housing through said pipestring until said housing seats in said restriction formed in said positioned pipe section.
35. A pipe string sub for use in wellbore, said pipe string sub comprising: an elongated tubular pipe having a first end and a second end and an inner diameter, said pipe having a first outer diameter adjacent the first and second ends of the pipe, said pipe having a second outer diameter smaller than the first outer diameter defined along a length of said pipe between said first and second ends, wherein said inner diameter is substantially constant between said first and second ends.
36. The pipe string sub of claim 35, wherein the pipe is characterized by a first section adjacent said first end and having said first outer diameter, a second section adjacent said second end and having said first outer diameter and a middle section between said first and second ends and having said second outer diameter.
37. The pipe string sub of claim 36, wherein the first and second sections are longer than the middle section.
38. The pipe string sub of claim 36, wherein each of the first, second and middle sections are elongated.
39. The pipe string sub of claim 36, wherein each of the first and middle sections are elongated and the second section is shorter than the first and middle sections.
40. The pipe string sub of claim 35, further comprising a blowout plug formed in said tubular pipe.
41. The pipe string sub of claim 36, further comprising a blowout plug formed in said second section of said tubular pipe.
42. The pipe string sub of claim 35, further comprising a sleeve secured to said tubular pipe around the length of said pipe having said second outer diameter.
43. The pipe string sub of claim 42, wherein said sleeve is secured to said tubular pipe by engaged threads, said threads being provided externally on said tubular pipe and internally on said sleeve.
44. The pipe string sub of claim 42, wherein said sleeve is secured to said tubular pipe at a point along said pipe between said first end and the length of pipe having the second outer diameter.
45. The pipe string sub of claim 42, wherein said tubular pipe further comprises an external shoulder defined at a point along said pipe between said second end and the length of pipe having the second outer diameter, and wherein said sleeve has a first end and a second end, wherein said first end of the sleeve is secured to said tubular pipe and said second end of said sleeve seats against said shoulder.
46. The pipe string sub of claim 42, wherein said sleeve further comprises a plurality of apertures along its length.
47. The pipe string sub of claim 42, wherein an annular flow space is defined between the sleeve and the second outer diameter of said tubular pipe.
48. The pipe string sub of claim 42, wherein said first end of said tubular pipe is detachable from said second end of said tubular pipe.
49. The pipe string sub of claim 35, wherein said tubular pipe further comprises a ring disposed along said inner diameter adjacent said first end, thereby forming a restriction in said inner diameter.
50. The pipe string sub of claim 35, wherein said tubular pipe further comprises a restriction formed along said inner diameter adjacent said first end of said tubular pipe.
51. The pipe string sub of claim 35, wherein said tubular pipe further comprises a threaded pin box at its first end and a threaded ring disposed in said pin box.
52. A firing head for use in wellbore, said firing head comprising:
- a. an elongated tubular housing having a first end, a second end and an outer diameter with an inner annulus formed therein, said housing having a fishing neck defined at said first end and a first port provided adjacent thereto, said first port in fluid communication with said inner annulus;
- b. a firing pin disposed in the inner annulus; and
- c. a percussion detonator disposed in the inner annuls adjacent said firing pin.
53. The firing head of claim 52, further comprising a second port removed from said first port disposed in said tubular housing at a point along its length, said second port in fluid communication with said annulus.
54. The firing head of claim 53, further comprising a piston slidingly mounted in said annulus and movable between a first position adjacent said second port so as to block fluid flow between said second port and said annulus and a second position removed from said first port so as to permit flow between said second port and said annulus.
55. The firing head of claim 53, further comprising a sleeve slidingly mounted on said tubular housing and movable between a first position adjacent said second port so as to block fluid flow between said second port and said annulus and a second position removed from said first port so as to permit flow between said second port and said annulus.
56. The firing head of claim 54, wherein said firing pin is attached to said piston.
57. The firing head of claim 55, wherein said firing pin is attached to said sleeve.
58. The firing head of claim 54, wherein said piston is provided with an upper pressure surface exposed to said annulus.
59. The firing head of claim 55, wherein said sleeve is provided with a pressure surface exposed to said annulus.
60. The firing head of claim 52, further comprising a locator housing mounted on said elongated housing, said locator housing having an outer diameter greater than the diameter of the elongated housing.
61. The firing head of claim 60, wherein said locator housing is mounted on said elongated housing adjacent said first end.
62. The firing head of claim 60, wherein said locator housing is mounted on said elongated housing between said first and second ports.
63. The firing head of claim 53, further comprising a piston slidingly mounted in said annulus and movable between a first position and a second position.
64. The firing head of claim 63, wherein said firing pin is attached to said piston.
65. The firing head of claim 53, wherein said firing pin is secured in the inner annulus by one or more shearing pins.
Type: Application
Filed: Oct 15, 2009
Publication Date: Mar 17, 2011
Inventors: Don Umphries (New Iberia, LA), Gabe Williger (Dallas, TX)
Application Number: 12/579,900
International Classification: E21B 47/00 (20060101); E21B 17/10 (20060101); E21B 23/00 (20060101); E21B 43/11 (20060101);