WASHING MACHINE
It is an object of the present invention to provide a washing machine which is capable of substantially preventing vibrations of an outer tub occurring due to rotation of a rotary drum thereof from being transmitted from a base to a frame thereof. A lower edge portion (106A) of a left side face plate (106), a lower edge portion (107A) of a right side face plate (107) and a lower edge portion (108A) of a rear face plate (108) of a frame (101) surrounding an outer tub (4) are fixed to a base (102) by screws. On the other hand, a front portion (more specifically, a front left portion (111), a front right portion (112) and a second connection plate (110)) of the frame (101) and a control box (12) fixed to the front portion of the frame (101) by screws are not fixed to the base (102). Therefore, the vibrations of the outer tub (4) occurring due to the rotation of the drum (5) are substantially prevented from being transmitted from the base (102) to the front portion of the frame (101) which is an eye-catching portion of the washing machine (1).
The present invention relates to a washing machine.
BACKGROUND ARTA washing machine is generally placed on an installation surface such as of a drain pan. The washing machine includes a base provided at a lower end of a main body thereof for supporting the entire washing machine in contact with the installation surface (see, for example, Patent Document 1).
The washing machine disclosed in Patent Document 1 includes an outer tub capable of retaining water, and a drum (rotary drum) rotatably provided in the outer tub. In this washing machine, the outer tub is attached to the base via a vibration absorbing member such as dampers, and supported by the dampers so as to be levitated from the base. The washing machine generally includes a frame to which decorative panels and the like defining an outer shell of the washing machine are fixed. The frame has, for example, a generally elongated hollow cuboidal shape, which surrounds the outer tub. Lower portions of front, rear, left and right faces of the frame are fixed to the base by screws.
- Patent Document 1: JP-A-2007-181603
In the washing machine, the outer tub is vibrated due to rotation of the drum. The vibrations are often transmitted to the base because of insufficient absorption of the vibrations by the dampers. Where the lower portions of the front, rear, left and right faces of the frame are fixed to the base by the screws (i.e., the frame is firmly fixed to the base), the vibrations of the base are disadvantageously transmitted to the frame.
In view of the foregoing, it is an object of the present invention to provide a washing machine which is capable of substantially preventing the vibrations of the outer tub occurring due to the rotation of the rotary drum from being transmitted from the base to the frame.
Means for Solving the ProblemsAccording to an inventive aspect of claim 1, there is provided a washing machine, which performs a washing step, a rinsing step and a dehydrating step, and includes: a base defining a lower end of a washing machine body; an outer tub attached to the base via a plurality of dampers and having an opening provided on a front side thereof for loading and unloading garment; a rotary drum rotatably provided in the outer tub for containing the garment loaded through the opening; a frame surrounding the outer tub; a door which covers and uncovers the opening; and a control box incorporating a control circuit for controlling a laundry process, and disposed in a lower portion of a front portion of the frame; wherein a lower portion of a left side face of the frame is fixed to a left portion of the base by a screw; wherein a lower portion of a right side face of the frame is fixed to a right portion of the base by a screw; wherein a lower portion of a rear face of the frame is fixed to a rear portion of the base by a screw; wherein the control box is fixed to the front portion of the frame by a screw; wherein the front portion of the frame and the control box are unfixed to the base.
According to an inventive aspect of claim 2, there is provided a washing machine, which performs a washing step, a rinsing step and a dehydrating step, and includes: a base defining a lower end of a washing machine body; an outer tub attached to the base via a plurality of dampers and having an opening provided on a front side thereof for loading and unloading garment; a rotary drum rotatably provided in the outer tub for containing the garment loaded through the opening; a frame surrounding the outer tub; and a door which covers and uncovers the opening; wherein a lower portion of a left side face of the frame is fixed to a left portion of the base by a screw; wherein a lower portion of a right side face of the frame is fixed to a right portion of the base by a screw; wherein a lower portion of a front portion and/or a lower portion of a rear face of the frame are unfixed to the base.
According to an inventive aspect of claim 3, the base includes an integral receiving portion which receives the lower portion of the front portion of the frame in the washing machine of claim 1.
According to an inventive aspect of claim 4, the front portion of the frame includes a vertically elongated front left portion, a vertically elongated front right portion and a front connection portion which connects the front left portion and the front right portion, and an upper portion of the control box is fixed to the front connection portion by a screw in the washing machine of claim 1.
According to an inventive aspect of claim 5, the control box is fixed to the front left portion and/or the front right portion by a screw in the washing machine of claim 4.
According to an inventive aspect of claim 6, the washing machine of any of claims 1, 3, 4 and 5 includes an upper member and a lower member covering the front portion of the frame from an outer side, wherein the upper member is fixed to the frame, wherein an upper portion of the lower member engages a lower portion of the upper member with a play, wherein a lower portion of the lower member is fixed to the base by a screw, wherein the lower member is unfixed to the frame.
EFFECTS OF THE INVENTIONAccording to the inventive aspect of claim 1, the base defining the lower end of the washing machine body supports the entire washing machine. The outer tub is attached to the base via the plurality of dampers, and supported by the dampers so as to be levitated from the base. The rotary drum is rotatably provided in the outer tub. Therefore, if the outer tub is vibrated due to the rotation of the rotary drum, the vibrations are often transmitted to the base because of insufficient absorption of the vibrations by the dampers.
The lower portions of the left side face, the right side face and the rear face of the frame surrounding the outer tub are screwed to the base, while the front portion of the frame and the control box screwed to the front portion of the frame are not fixed to the base. Therefore, the vibrations of the outer tub occurring due to the rotation of the rotary drum are substantially prevented from being transmitted from the base to the front portion of the frame. Thus, the vibrations of the front portion of the frame, i.e., the vibrations of an eye-catching portion of the washing machine, can be suppressed, thereby improving the appearance of the washing machine during the operation.
According to the inventive aspect of claim 4, the upper portion of the control box may be screwed to the front connection portion connecting the vertically elongated front left portion and the vertically elongated front right portion of the front portion of the frame.
According to the inventive aspect of claim 5, the control box may be screwed to the front left portion and/or the front right portion.
According to the inventive aspect of claim 2, the base defining the lower end of the washing machine body supports the entire washing machine. The outer tub is attached to the base via the plurality of dampers, and supported by the dampers so as to be levitated from the base. The rotary drum is rotatably provided in the outer tub. Therefore, if the outer tub is vibrated due to the rotation of the rotary drum, the vibrations are often transmitted to the base because of insufficient absorption of the vibrations by the dampers.
The lower portions of the left side face and the right side face of the frame surrounding the outer tub are screwed to the base, while the lower portion of the front portion and/or the lower portion of the rear face of the frame are not fixed to the base. Therefore, the vibrations of the outer tub occurring due to the rotation of the rotary drum are substantially prevented from being transmitted from the base to the front portion and/or the rear face of the frame. Thus, the vibrations of the front portion of the frame, i.e., the vibrations of an eye-catching portion of the washing machine, can be suppressed, thereby improving the appearance of the washing machine during the operation.
According to the inventive aspect of claim 3, the lower portion of the front portion of the frame is received by the integral receiving portion of the base, so that displacement of the front portion of the frame can be prevented.
According to the inventive aspect of claim 6, the upper member and the lower member cover the front portion of the frame from the outer side, and the upper member is fixed to the frame. The upper portion of the lower member engages the lower portion of the upper member with a play, and the lower portion of the lower member is screwed to the base. The lower member is not fixed to the frame.
The vibrations of the outer tub occurring due to the rotation of the rotary drum are transmitted from the base to the lower member, but are substantially prevented from being transmitted to the upper member and the front portion of the frame. This suppresses the vibrations of the front portion of the frame and the vibrations of the particularly eye-catching upper member of the front portion, thereby improving the appearance of the washing machine during the operation.
- 1: Washing machine
- 2: Housing
- 4: Outer tub
- 5: Drum
- 9: Port
- 10: Door
- 12: Control box
- 14: Dampers
- 101: Frame
- 102: Base
- 103: Upper cover
- 103A: Lower edge portion
- 104: Lower cover
- 104A: Upper edge portion
- 106A: Lower edge portion
- 107A: Lower edge portion
- 108A: Lower edge portion
- 110: Second connection plate
- 111: Front left portion
- 112: Front right portion
- 140: Receiving portions
The construction of a washing machine of a so-called oblique drum type according to one embodiment of the present invention will hereinafter be described specifically with reference to the attached drawings.
1. Brief Description of Construction and Operation of Washing Machine
The washing machine 1 performs a laundry process (a washing step, a rinsing step and a dehydrating step), and a drying process.
As shown in
As shown in
The drum 5 has a port 8 provided on the front side thereof and communicating with the inside of the drum 5. The outer tub 4 has a port 9 provided on the front side thereof. The port 8 and the port 9 are opposed to each other and communicate with each other. The port 8 and the port 9 are covered and uncovered with a door 10 attached to the housing 2. With the door 10 being open, garment (laundry) is loaded into and unloaded from the drum 5 through the ports 8 and 9. That is, the ports 8 and 9 are openings through which the garment is loaded and unloaded.
One feature of the washing machine 1 is a tank 11 provided below the washing tub 3 for storing used water (recycling water). The tank 11 has an internal volume of about 8.5 liters, and is adapted to store water used in the rinsing step as will be described later. The stored water is used as heat-exchange water in the drying process and as cleaning water for washing away lint flowing through an air circulation duct. A control box 12 incorporating a control circuit (not shown) for controlling the laundry process is provided in a front lower portion of the housing 2. Further, an operation/display section 13 is provided in a front upper portion of the housing 2. An operation to be performed by the washing machine 1 is set as desired by operating operation keys (not shown) provided on the operation/display section 13. The operation status of the washing machine 1 is displayed on a display panel (not shown) provided on the operation/display section 13.
A blower 21 to be driven in the drying process to be described later and drying heaters A124, B125 for heating air circulated through the washing tub 3 by the blower 21 are disposed in an upper portion of the housing 2.
In
A water plug 16, a water supply valve 17 for controlling supply of water flowing from the water plug 16 into a water passage, a water supply port unit 18, an ozone generator 19 which generates ozone for preparation of cleaning air, a drying air duct 20 (see
In the washing step, tap water supplied from the water plug 16 is retained in the washing tub 3 by controlling the water supply valve 17. At this time, water containing a detergent dissolved therein can be retained in the washing tub 3 by causing water to flow into the washing tub 3 through a detergent container 29 (see
When the water is supplied into the washing tub 3 in the washing step and the rinsing step, the water is pumped out of the washing tub 3 through the filter unit 15 by a circulation pump 25, and the pumped water is guided to a rear upper side of the outer tub 4 through a water circulation passage (a second water circulation passage 57 shown in
In the dehydrating step, the drum 5 is rotated at a higher speed by the DD motor 6, and the garment contained in the drum 5 is dehydrated by the centrifugal force generated by the rotation.
In the drying process, air is sucked out of the washing tub 3 from the lower portion of the rear face of the washing tub 3, and guided upward through the drying air duct 20. After foreign matter is filtered away from the air by the drying filter unit 22, the air flows into the washing tub 3 from an upper front side of the washing tub 3 for circulation. High-temperature high-humidity air is heat-exchanged with water to be thereby cooled and dehumidified when being circulated through the drying air duct 20. For this purpose, water is supplied into the drying air duct 20. That is, the washing machine is configured such that water is pumped up from the tank 11 by a drying pump 23, and supplied to a predetermined portion (first position) of the drying air duct 20 via a duct water supply passage 24 such as of a hose. Though not shown, a water passage for supplying the tap water into the drying air duct 20 from the water plug 16 via the water supply valve 17 as required is also provided.
While the construction and the operation of the washing machine 1 have been thus described, the overall construction, particularly water passages and air passages, of the washing machine 1 will be described in detail with reference to
2. Arrangement of Water Passages and Air Passages of Washing Machine
The water plug 16 is connected to an inlet of the water supply valve 17. The water supply valve 17 has four outlets through which the water is selectively caused to flow out. A first outlet port 28 of the water supply valve 17 is connected to the water supply port unit 18, so that the water flows through the detergent container 29 provided in the water supply port unit 18. Thus, the water containing the detergent dissolved therein is supplied into the washing tub 3 through a water supply passage 30 to be thereby retained in the washing tub 3. A second outlet port 31 of the water supply valve 17 is also connected to the water supply port unit 18. Water supplied from the second outlet port 31 does not flow through the detergent container 20, but flows into the washing tub 3 through a water supply passage 32. Further, the water flowing into the water supply port unit 18 from the second outlet port 31 is partly supplied as priming water into a bathwater pump 34 through a priming water passage 33. When the bathwater pump 34 is driven, bathwater in a bathtub 35 is pumped up through a bathwater hose 36, and flows into the water supply port unit 18 through a water passage 37 and then into the washing tub 3 through the water supply passage 30 or the water supply passage 32.
A third outlet port 38 of the water supply valve 17 is connected to a predetermined portion of the drying air duct 20 via a water passage 39. A fourth outlet port 40 of the water supply valve 17 is connected to a predetermined portion of the drying air duct 20 via a water passage 41. The third outlet port 38 has a relatively small diameter, while the fourth outlet port 40 has a relatively great diameter. With the third outlet port 38 being open, therefore, a relatively small amount of water is supplied into the drying air duct 20 through the water passage 39. This water is brought into contact with the circulated high-temperature high-humidity air in the drying air duct 20 for the heat exchange. With the fourth outlet port 40 being open, a relatively great amount of water is supplied into the drying air duct 20 through the water passage 41. This water is used for washing away lint and other foreign matter contained in the air circulated upward in the drying air duct 20 and for washing away lint and other foreign matter adhering to an inner wall of the drying air duct 20.
In the laundry process (the washing step and the rinsing step), water is retained in the washing tub 3. A drain port 42 is provided in a lowermost bottom portion of the washing tub 3 (more specifically, in a lowermost bottom portion of the outer tub 4). An inlet port of a first drain valve 44 is connected to the drain port 42 via a water passage 43, and an outlet port of the first drain valve 44 is connected to an inlet port 151 of the filter unit 15 via a water passage 45. With the first drain valve 44 being closed, water can be retained in the washing tub 3 (outer tub 4). A water level in the washing tub 3 is detected by a water level sensor 47 based on a change in pressure in an air hose 46 branched from the water passage 43 and extending upward.
The filter unit 15 includes a case 150, and a filter body 83 accommodated in the case 150 for trapping foreign matter. The case 150 has a drain port 152, a first outlet port 153 and a second outlet port 154 in addition to the aforementioned inlet port 151. An inlet port of a second drain valve 48 is connected to the drain port 152, and an outlet port of the second drain valve 48 is connected to an external drain hose 50 and a drain trap 51 via a drain passage 49. With the first drain valve 44 and the second drain valve 48 being open, the water in the washing tub 3 is drained into the drain trap 51 through the drain port 42, the water passage 43, the first drain valve 44, the water passage 45, the filter unit 15, the drain port 152, the second drain valve 48, the drain passage 49 and the external drain hose 50. One end (lower end) of an overflow water passage 52 is connected to the drain passage 49. The other end (upper end) of the overflow water passage 52 communicates with an overflow port 53 of the outer tub 4. Therefore, if water is retained in the washing tub 3 in excess to a water level not lower than a predetermined level, water overflows from the overflow port 53, and drained into the drain trap 51 through the overflow water passage 52, the drain passage 49 and the external drain hose 50 irrespective of the opening/closing state of the second drain valve 48.
An air pressure adjusting hose 54 is connected to a vertically middle portion of the overflow water passage 52 and the inlet port 151 of the filter unit 15. With the provision of the hose 54, the internal air pressure of the washing tub 3 is equal to an air pressure on the side of the inlet port 151 of the filter unit 15, thereby preventing the back flow of water in the filter unit 15 and other trouble.
One end of a first water circulation passage 55 is connected to the first outlet port 153 of the filter unit 15, and the other end of the first water circulation passage 55 is connected to a suction port of the circulation pump 25. One end of the second water circulation passage 57 is connected to an outlet port of the circulation pump 25. The second water circulation passage 57 extends upward to a position higher than an ordinary water level up to which the water is retained in the washing tub 3, and the other end of the second water circulation passage 57 is connected to a U-turn portion 26 which is U-turned from an upward direction to a downward direction. An upper end of a venturi tube 58 of the gas-liquid mixer 27 is connected to the U-turn portion 26. One end (upper end) of a third water circulation passage 59 is connected to a lower end of the venturi tube 58, and the other end (lower end) of the third water circulation passage 59 is connected to the lower portion of the rear face of the washing tub 3 (outer tub 4).
With the aforementioned arrangement, a predetermined amount of water is retained in the washing tub 3, and the circulation pump 25 is driven with the first drain valve 44 being open and with the second drain valve 48 being closed in the washing step and/or the rinsing step, whereby the water retained in the washing tub 3 is circulated from the drain port 42 through the water passage 43, the first drain valve 44, the water passage 45, the inlet port 151, the case 150, the first outlet port 153, the first water circulation passage 55, the circulation pump 25, the second water circulation passage 57, the U-turn portion 26, the venturi tube 58 and the third water circulation passage 59 into the washing tub 3.
The venturi tube 58 has an air inlet port 60, and the ozone generator 19 is connected to the air inlet port 60 via an air tube 61. If the ozone generator 19 is actuated when water flows through the venturi tube 58, the cleaning air containing the ozone generated by the ozone generator 19 flows through the air tube 61 and then into the venturi tube 58 through the air inlet port 60. A fundamental reason for the flow of the cleaning air into the venturi tube 58 is that there is a pressure difference (negative pressure) caused by the water flowing through the venturi tube 58. When the ozone is mixed with the circulated water, the circulated water is cleaned by the strong oxidation and sterilization power of the ozone. Thus, the laundry process can be performed in the washing tub 3 with the use of the cleaned water.
One end (upper end) of a storage water passage 62 is connected to the second outlet port 154 of the filter unit 15, and the other end (lower end) of the storage water passage 62 is connected to an inlet port of a water storage valve 63. An outlet port of the water storage valve 63 is connected to the tank 11. When the water storage valve 63 is opened with the first drain valve 44 being open, with the second drain valve 48 being closed and with the circulation pump 25 being deactuated after the completion of the rinsing step, for example, the water used for the rinsing operation and retained in the washing tub 3 flows into the tank 11 from the drain port 42 through the water passage 43, the first drain valve 44, the water passage 45, the inlet port 151, the case 150, the second outlet port 154, the storage water passage 62 and the water storage valve 63 by gravity (natural falling). Thus, the water used for the rinsing is stored as recycling water in the tank 11.
An overflow port 64 is provided at an upper portion of the tank 11. One end of a water passage 65 is connected to the overflow port 64, and the other end of the water passage 65 is connected to a middle portion of the overflow water passage 52. If water is retained in the tank 11 to a water level not lower than a predetermined level, the water overflows to the drain trap 51 from the overflow port 64 through the water passage 65, the overflow water passage 52, the drain passage 49 and the external drain hose 50.
In the washing machine 1, the used water is retained in the tank 11, and reused as the recycling water in the drying process.
The washing machine 1 includes the drying air duct 20 to perform the drying process. The drying air duct 20 is disposed outside the washing tub 3 (outer tub 4). The drying air duct 20 is an air duct through which air sucked out of the washing tub 3 through the lower portion of the rear face of the outer tub 4 is circulated to flow into the washing tub 3 from a front upper portion of the outer tub 4. The drying air duct 20 includes a connection pipe 66, a filter blower unit 70 (including the blower 21 and the drying filter unit 22), and a connection pipe 67. As described with reference to
The air sucked out of the washing tub 3 is dehumidified in the drying air duct 20. Further, the foreign matter such as lint contained in the air circulated through the drying air duct 20 and the foreign matter adhering to the inner wall of the drying air duct 20 are washed away. For this purpose, the recycling water retained in the tank 11 is circulated to flow through the drying air duct 20.
A suction port of the drying pump 23 is connected to the tank 11. One end of the duct water supply passage 24 is connected to an outlet port of the drying pump 23, and the other end of the duct water supply passage 24 is connected to the first position of the drying air duct 20. In the drying process, water flows through the duct water supply passage 24 to be supplied into the drying air duct 20 from the first position of the drying air duct 20 upon actuation of the drying pump 23. As described above, the supplied water is heat-exchanged with the air circulated upward from the lower side in the drying air duct 20, and washes away the lint and other foreign matter contained in the air and the foreign matter adhering to the inner wall of the drying air duct 20. Water flowing down together with the lint and other foreign matter in the drying air duct 20 further flows into the filter unit 15 from the lower portion of the outer tub 4 through the drain port 42, the water passage 43, the first drain valve 44 and the water passage 45. Then, the lint and other foreign matter are trapped and filtered away in the filter unit 15, and water free from the foreign matter flows back into the tank 11 from the second outlet port 154 through the storage water passage 62 and the water storage valve 63.
The washing machine may be configured such that the water flowing down in the drying air duct 20 is drained, for example, from a lower end (second position) of the drying air duct 20 and flows back into the tank 11 rather than into the outer tub 4.
In the drying process, a great amount of water is required for the heat exchange in the drying air duct 20 and for the removal of the lint and other foreign matter adhering to the inner wall of the drying air duct 20. The washing machine 1 is configured such that the used water stored in the tank 11 is recycled to be used for the heat exchange and the removal of the foreign matter. Thus, drastic water saving can be achieved. Since the water is circulated from the tank 11, the volume of the tank 11 is reduced. Even with the provision of the tank 11, the outer size of the washing machine is not increased.
The ozone generator 19 is connected to the filter blower unit 70 via an air tube 71. In the drying process, the cleaning air containing the ozone generated by the ozone generator 19 is sucked into the filter blower unit 70 upon actuation of the ozone generator 19, and mixed with the air to be circulated into the washing tub 3. As a result, the garment to be dried can be deodorized and sterilized.
3. Construction of Housing
The housing 2 includes a frame 101 (see
(1) Frame
As shown in
The left side face plate 106 and the right side face plate 107 have vertically elongated generally rectangular shapes having the same size as seen transversely, and are disposed in transversely spaced opposed relation. The left side face plate 106 and the right side face plate 107 each have a cut-away portion 118 provided in a rear upper portion thereof. The cut-away portion 118 has a generally L-shape as seen from the right side.
A lower edge portion 106A of the left side face plate 106 (a lower portion of a left side face of the frame 101) is offset transversely inward (rightward) from an upper portion of the left side face plate 106. A lower edge portion 107A of the right side face plate 107 (a lower portion of a right side face of the frame 101) is offset transversely inward (leftward) from an upper portion of the right side face plate 107. The lower edge portion 106A and the lower edge portion 107A each include a plurality of screw holes 127 which are arranged in anteroposteriorly spaced relation.
Peripheral portions of the left side face plate 106 and the right side face plate 107 as seen transversely are mostly folded transversely inward. That is, the peripheral portion of the left side face plate 106 is folded rightward, and the peripheral portion of the right side face plate 107 is folded leftward. Here, a front edge of the peripheral portion of the left side face plate 106 is defined as a front left portion 111, and a front edge of the peripheral portion of the right side face plate 107 is defined as a front right portion 112.
The front left portion 111 and the front right portion 112 are each vertically elongated as seen from the front side. More specifically, the front left portion 111 includes a portion (vertical portion 113) extending generally vertically upward from a lower end of a front edge of the left side face plate 106, and a portion (slant portion 114) extending obliquely upward toward the rear side from a middle portion of the front edge of the left side face plate 106. Similarly to the front left portion 111, the front right portion 112 includes a vertical portion 113 and a slant portion 114. The slant portion 114 is disposed in association with the generally upper half (see
The vertical portions 113 of the front left portion 111 and the front right portion 112 each include a thinner portion 115 and a thicker portion 116 (indicated by diagonally hatched portions). The thinner portion 115 is an integral part of the left side face plate 106 or the right side face plate 107. The thicker portion 116 is separable from the thinner portion 115, and combined with the thinner portion 115 by a screw 117 to reinforce the thinner portion 115 from a transversely inward side and from the rear side. In this state, the thicker portion 116 projects downward from the thinner portion 115. That is, a lower end of the vertical portion 113 is defined by a lower end of the thicker portion 116.
The left side face plate 106 and the right side face plate 107 each have recesses 126 which are recessed transversely inward. The washing machine 1 (see
The rear face plate 108 has a vertically elongated rectangular shape as seen from the rear side, and provided between a portion of a rear edge of the left side face plate 106 below the cut-away portion 118 and a portion of a rear edge of the right side face plate 107 below the cut-away portion 118. The rear face plate 108 is combined with the left side face plate 106 and the right side face plate 107 by screws 119 (also see
As shown in
On a front surface of the first connection plate 109, a hinge 131 is fixed to a left side of the through-hole 130, and a lock mechanism 132 and a button 133 are provided on a right side of the through-hole 130. Though not shown, the door 10 (see
The second connection plate 110 is transversely elongated as seen from the front side, and is provided between an upper end portion of the vertical portion 113 of the front left portion 111 and an upper end portion of the vertical portion 113 of the front right portion 112 below the first connection plate 109. The second connection plate 110 is combined with the front left portion 111 and the front right portion 112 by screws 134. Thus, the second connection plate 110 connects the front left portion 111 and the front right portion 112. A portion of the second connection plate 110 transversely intermediate between the front left portion 111 and the front right portion 112 slightly projects forward. The first connection plate 109, the second connection plate 110, the front left portion 111 and the front right portion 112 are included in a front portion of the frame 101.
The third connection plate 121 is transversely elongated as seen from the rear side, and is provided between a rear edge portion of the left side face plate 106 defining the cut-away portion 118 of the left side face plate 106 and a rear edge portion of the right side face plate 107 defining the cut-away portion 118 of the right side face plate 107. The third connection plate 121 is combined with the left side face plate 106 and the right side face plate 107 by screws not shown. A portion of the third connection plate 121 transversely intermediate between the left side face plate 106 and the right side face plate 107 projects rearward.
The provision of the first connection plate 109, the second connection plate 110 and the third connection plate 121 prevents transverse deformation of a portion of the frame 101 present forward of the rear face plate 108.
With the frame 101 thus incorporated in the washing machine 1, as shown in
Here, the aforementioned control box 12 is disposed in a lower portion of the front portion (front lower portion) of the frame 101.
(2) Control Box
As shown in
As shown in
Thus, the control box 12 is screwed to the front portion of the frame 101 (more specifically, the second connection plate 110 and the front left portion 111). More specifically, a left side portion of the control box 12 is screwed to the front left portion 111, and an upper portion of the control box 12 is screwed to the second connection plate 110.
Where the control box 12 is fixed to the front portion of the frame 101 by the screws, the control box 12 is not necessarily required to be screwed to all of the second connection plate 110, the front left portion 111 and the front right portion 112, but may be screwed to at least one of the second connection plate 110, the front left portion 111 and the front right portion 112.
(3) Base
As shown in
Here, the aforementioned dampers 14 include two dampers 14 disposed in spaced relation on transversely opposite sides of the tank 11. Lower ends of the dampers 14 are connected to the upper face of the base 102, and accommodated in the recess 135. Upper ends of the dampers 14 are fixed to a lower portion of an outer peripheral surface of the washing tub 3 (more specifically, the outer tub 4). In other words, the outer tub 4 is attached to the base 102 via the dampers 14, and supported by the dampers 14 so as to be levitated from the base 102. Though not shown, two coil springs each having a relatively small restoring force are provided between a lower portion of the front face of the outer tub 4 and the second connection plate 110 of the frame 101 (see
The base 102 has a plurality of grooves 137 provided in upper edge portions of the left side face, the right side face and the rear face thereof (vertical portions defining the recess 135) as being indented toward the recess 135 (also see
The base 102 has bosses 129 integrally provided on transversely opposite ends of the upper edge portion of the front face thereof as projecting forward. The bosses 129 each have a screw hole 139 formed in a front end face thereof. The base 102 has receiving portions 140 integrally provided above the respective bosses 129 on the upper edge portion of the front face thereof. The receiving portions 140 each have a transversely elongated generally cuboidal shape. The receiving portions 140 and the bosses 129 project forward substantially the same distance.
The base 102 has bars 141 integrally provided at transversely opposite ends of the front edge portion and a rear edge portion thereof as extending downward (also see
(4) How to Combine Frame with Base
Next, how to combine the frame 101 with the base 102 will be described. As shown in
In this state, a lower end portion of the frame 101 is fitted in the recess 135 (see
In this state, the lower end of the front left portion 111 of the frame 101 (more specifically, the lower end of the thicker portion 116 of the vertical portion 113 projecting downward from the thinner portion 115) is opposed to an upper end face of the left receiving portion 140 of the base 102 from the upper side in slightly spaced relation. Similarly to the front left portion 111, the lower end of the front right portion 112 is opposed to an upper end face of the right receiving portion 140 of the base 102 from the upper side in slightly spaced relation. Where an impact or the like is unexpectedly applied to the washing machine in a direction such as to move down the front portion of the frame 101 (the front left portion 111, the front right portion 112 and the second connection plate 110), for example, the lower ends of the front left portion 111 and the front right portion 112 are respectively brought into abutment against the receiving portions 140. That is, the lower portion of the front portion of the frame 101 (the front lower portion of the frame 101) is received by the receiving portions 140. This prevents displacement of the front portion of the frame 101.
In this state, the screw holes 127 (see
On the other hand, as shown in
(5) Upper Cover
As shown in
(6) Lower Cover
The lower cover 104 defines the generally lower half of the front face of the housing 2. The lower cover 104 is made of a resin, for example, and has a transversely elongated generally rectangular shape as seen from the front side. A lid 143 is provided on a right end portion of the lower cover 104 in an openable manner. With the lid 143 being open, as shown in
The left small hole 144 is opposed to the left screw hole 139 (see
In this state, as shown in
An upper portion of the lower cover 104 (an upper edge portion 104A shown in
(7) Top Cover
The top cover 105 has a generally rectangular shape as seen in plan. More specifically, the top cover 105 is bent so as to fit along the cut-away portions 118 (see
In this state, a left end face of the top cover 105 is generally flush with the left surface of the left side face plate 106 (see
As described above, the washing machine 1 is entirely supported by the base 102 defining the lower end of the housing 2. As shown in
The lower edge portion 106A of the left side face plate 106, the lower edge portion 107A of the right side face plate 107 and the lower edge portion 108A of the rear face plate 108 of the frame 101 surrounding the outer tub 4 as shown in
The upper cover 103 and the lower cover 104 cover the front portion (see
Thus, the vibrations of the outer tub 4 occurring due to the rotation of the drum 5 are transmitted from the base 102 to the lower cover 104, but the transmission of the vibrations to the upper cover 103 and the front portion of the frame 101 are suppressed. This suppresses the vibrations of the front portion of the frame 101 and the vibrations of the top cover 103, which is a particularly eye-catching portion of the front portion, thereby improving the appearance of the washing machine 1 during the operation.
It should be understood that the present invention be not limited to the embodiment described above, but various modifications may be made within the scope of the following claims.
For example, the frame 101 may be configured such that the front lower portion thereof (see
Claims
1. A washing machine, which performs a washing step, a rinsing step and a dehydrating step, the washing machine comprising:
- a base defining a lower end of a washing machine body;
- an outer tub attached to the base via a plurality of dampers and having an opening provided on a front side thereof for loading and unloading garment;
- a rotary drum rotatably provided in the outer tub for containing the garment loaded through the opening;
- a frame surrounding the outer tub;
- a door which covers and uncovers the opening; and
- a control box incorporating a control circuit for controlling a laundry process, and disposed in a lower portion of a front portion of the frame;
- wherein a lower portion of a left side face of the frame is fixed to a left portion of the base by a screw;
- wherein a lower portion of a right side face of the frame is fixed to a right portion of the base by a screw;
- wherein a lower portion of a rear face of the frame is fixed to a rear portion of the base by a screw;
- wherein the control box is fixed to the front portion of the frame by a screw;
- wherein the front portion of the frame and the control box are unfixed to the base.
2. A washing machine, which performs a washing step, a rinsing step and a dehydrating step, the washing machine comprising:
- a base defining a lower end of a washing machine body;
- an outer tub attached to the base via a plurality of dampers and having an opening provided on a front side thereof for loading and unloading garment;
- a rotary drum rotatably provided in the outer tub for containing the garment loaded through the opening;
- a frame surrounding the outer tub; and
- a door which covers and uncovers the opening;
- wherein a lower portion of a left side face of the frame is fixed to a left portion of the base by a screw;
- wherein a lower portion of a right side face of the frame is fixed to a right portion of the base by a screw;
- wherein a lower portion of a front portion and/or a lower portion of a rear face of the frame are unfixed to the base.
3. The washing machine according to claim 1,
- wherein the base includes an integral receiving portion which receives the lower portion of the front portion of the frame.
4. The washing machine according to claim 1,
- wherein the front portion of the frame includes a vertically elongated front left portion, a vertically elongated front right portion and a front connection portion which connects the front left portion and the front right portion,
- wherein an upper portion of the control box is fixed to the front connection portion by a screw.
5. The washing machine according to claim 4,
- wherein the control box is fixed to the front left portion and/or the front right portion by a screw.
6. The washing machine according to any of claims 1, 3, 4 and 5, further comprising an upper member and a lower member covering the front portion of the frame from an outer side,
- wherein the upper member is fixed to the frame,
- wherein an upper portion of the lower member engages a lower portion of the upper member with a play,
- wherein a lower portion of the lower member is fixed to the base by a screw,
- wherein the lower member is unfixed to the frame.
Type: Application
Filed: Nov 10, 2008
Publication Date: May 12, 2011
Inventors: Tomonari Kawaguchi (Shiga), Yuji Hirasawa (Gunma)
Application Number: 12/863,299
International Classification: D06F 35/00 (20060101);