Backlight unit and display device using same
A backlight unit arranged at the rear side of a liquid crystal panel for illuminating the liquid crystal panel. The backlight unit includes a light source for emitting light and a light guide plate. The light guide plate includes a light incident surface on which the light emitted from the light source is incident, a main reflection surface for internally reflecting the light incident on the light incident surface and a light launching surface from which the light reflected by the main reflection surface is launched toward the liquid crystal panel. The backlight unit further includes a frame for supporting the light guide plate and a substrate arranged at the opposite side of the frame from the liquid crystal panel and mounted with electronic parts. The light source is mounted to the substrate.
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The present invention relates to a backlight unit for irradiating light from a light source on the rear surface of a liquid crystal panel through a light guide plate, and a display device using the same.
BACKGROUND OF THE INVENTIONA conventional display device 100 shown in
A plurality of LEDs (light emitting diodes) 106a serving as a light source is installed side by side on the support substrate 106 in a regular or irregular interval. The support substrate 106 is attached in place so that the optical axes of the LEDs 106a can extend along the thickness direction of the support substrate 106. The support substrate 106 is arranged in a substantially orthogonal relationship with the circuit board 105 so that the light emitting from the LEDs 106a can be incident upon the light entering portion 103a provided on one end surface of the light guide plate 103.
In the display device 100, therefore, the light emitting from the LEDs 106a is incident upon the light entering portion 103a of the light guide plate 103, diffused and reflected by the rear surface 103b of the light guide plate 103 and then launched from the front surface 103c of the light guide plate 103, thereby illuminating the liquid crystal panel 102 from the rear surface thereof. At this time, the light is further diffused as it passes through a diffusion sheet closely attached to the liquid crystal panel 102. Thus, the entire area of the liquid crystal panel 102 is illuminated at a substantially uniform brightness (see, e.g., Japanese Patent Application Publication No. 2004-325959, FIG. 1 and paragraph 0013)
In the conventional display device 100 mentioned above, however, the circuit board 105 mounted with the integrated circuits or the electronic parts is separate from the support substrate 106 mounted with the LEDs 106a. When assembling the conventional display device 100, it is necessary to attach the circuit board 105, the frame 104, the light guide plate 103, the support substrate 106, the liquid crystal panel 102 and the like to the rear housing part 107 one after another with care take to the mutual interference thereof. This poses a problem in that the assembling process becomes cumbersome, thereby making it difficult to reduce the cost involved in the assembling process.
Since the circuit board 105 and the support substrate 106 are separate from each other, the number of parts is increased in the conventional display device 100. This makes it hard to reduce the cost involved in manufacturing the parts. Moreover, the conventional display device 100 needs separate support structures, e.g., ribs and screw holes, in order to attach the circuit board 105 and the support substrate 106 to the rear housing part 107. This makes it hard to reduce the overall shape.
SUMMARY OF THE INVENTIONIn view of the above, the present invention provides a backlight unit capable of reducing the manufacturing cost while realizing improved assembling convenience and increased space saving, and a display device using the same.
In accordance with an aspect of the present invention, there is provided a backlight unit arranged at the rear side of a liquid crystal panel for illuminating the liquid crystal panel, including: a light source for emitting light; a light guide plate including a light incident surface on which the light emitted from the light source is incident, a main reflection surface for internally reflecting the light incident on the light incident surface and a light launching surface from which the light reflected by the main reflection surface is launched toward the liquid crystal panel; a frame for supporting the light guide plate; and a substrate arranged at the opposite side of the frame from the liquid crystal panel and mounted with electronic parts, the light source being mounted to the substrate.
The light source may be oriented so that the optical axis thereof can extend in the thickness direction of the substrate or in the direction parallel to the plane of the substrate.
With this configuration, the light source is mounted on the substrate together with electronic parts. Accordingly, there is no need to separately prepare a circuit board which would be needed in the prior art to mount a light source. As compared with the prior art, it is therefore possible to simplify the assembling process and to reduce the number of parts. In case where the backlight unit is employed in a display device, it is possible to reduce the size of the display device as compared with the prior art. Thus, it is possible to accomplish the objects mentioned above.
The light source may be oriented so that the optical axis thereof extends in the thickness direction of the substrate, the light guide plate including an auxiliary reflection surface for reflecting the light incident on the light incident surface toward the main reflection surface.
With this configuration, the light source is oriented so that the optical axis thereof extends in the thickness direction of the substrate. Therefore, it is possible to arrange the light source between the light guide plate and the substrate. In other words, there is no need to provide a space near the end surface of the light guide plate as in the case where the light source is arranged on the end surface of the light guide plate. Accordingly, it is possible to reduce the size of the light guide plate as compared with the case where the light source is arranged on the end surface of the light guide plate.
The backlight unit may further include a reflection member provided outside the main reflection surface.
In this regard, examples of the reflection member include a bonding structure of a resin-made or metal-made sheet, a vapor deposition structure of a metal foil and a structure in which a separate member is brought into close contact with the outer surface of the main reflection surface.
With this configuration, the reflection member is provided outside the main reflection surface. Therefore, the light penetrating the main reflection surface is reflected into the light guide plate by the reflection member. Accordingly, the light emitted from the light source is reliably launched from the launching surface of the light guide plate through the main reflection surface. This helps prevent occurrence of brightness reduction.
The frame may include a covering portion for covering the main reflection surface, the covering portion provided with a frame reflection layer serving as a covering surface for reflecting the light toward the main reflection surface.
In this regard, it does not matter whether the covering surface is in contact with the outer surface of the main reflection surface. Examples of the frame reflection layer include a bonding structure of a resin-made or metal-made sheet, a vapor deposition structure of a metal foil, a structure in which a separate member is brought into close contact with the outer surface of the main reflection surface 13c, and a frame structure formed of a material with desired surface reflectivity.
With this configuration, the frame reflection layer is provided on the covering surface. Therefore, the light penetrating the main reflection surface is reflected into the light guide plate by the frame reflection layer. Accordingly, the light emitted from the light source is reliably launched from the launching surface of the light guide plate through the main reflection surface. This helps prevent occurrence of brightness reduction.
The frame may be arranged to support the liquid crystal panel. Therefore, there is no need to provide an additional member for supporting the liquid crystal panel. This makes it possible to further reduce the number of component parts.
The frame may include a surrounding member arranged between the substrate and the frame to surround the light source, the surrounding member having a transmission hole for passing the light emitted from the light source. The frame may include a surrounding portion for surrounding the light source, the surrounding portion having a transmission hole for passing the light emitted from the light source.
With this configuration, the light emitted from the light source in other directions than the light incident surface is reflected toward the light incident surface by the surrounding member or the surrounding portion. This makes it possible to realize high brightness.
The substrate may include a substrate reflection layer provided around the light source. Therefore, the light emitted toward the substrate is reflected by the substrate reflection layer to go toward the light incident surface. This makes it possible to realize high brightness.
The light source may be kept in close contact with the light incident surface. Thus, the light emitted from the light source goes toward the light incident surface with no waste.
The light source may be oriented so that the optical axis thereof extends in the direction parallel to the plane of the substrate. This eliminates the need to specially redesign the light guide plate, which makes it possible to employ a conventional light guide plate.
In accordance with another aspect of the present invention, there is provided a display device including the backlight unit mentioned above. Therefore, it is possible to simplify the assembling process and to reduce the number of parts as compared with the prior art. In case where the display device is employed in, e.g., a PLC, it is possible to reduce the size of the display device as compared with the prior art.
With the backlight unit of the present invention and the display device using the same, it is possible to reduce the manufacturing cost while realizing improved assembling convenience and increased space saving.
The objects and features of the present invention will become apparent from the following description of embodiments, given in conjunction with the accompanying drawings, in which:
Embodiments of the present invention will be described with reference to the accompanying drawings which form a part hereof.
First EmbodimentThe display device 1 of the first embodiment as exploded will be described with reference to
The backlight unit 10 employed in the display device 1 of the first embodiment is e.g., an edge light type including the light guide plate 13, the frame 14 and the substrate 15. In the display device 1 of the first embodiment, the liquid crystal panel 12 is mounted on the light emitting surface of the backlight unit 10. Next, description will be made on the respective components making up the display device 1 of the first embodiment.
The front housing part 11 makes up the housing of the display device 1 of the first embodiment. The liquid crystal panel 12 includes a liquid crystal cell, in which a liquid crystal material is interposed between two glass substrates provided with transparent electrode films, and two polarizing plates arranged on the upper and lower surfaces of the liquid crystal cell. The content displayed on the liquid crystal panel 12 is illuminated by the light coming from the backlight unit of the display device 1 of the first embodiment so that a user can see the displayed content with ease.
The light guide plate 13 is made of, e.g., a light-transmitting synthetic resin or a transparent acrylic material. As shown in
The frame 14 is formed into a substantially rectangular box shape opened at the front surface (the y-direction positive side in
The substrate 15 is arranged on the opposite side of the frame 14 from the liquid crystal panel 12. The LEDs 15a for emitting light toward the light incident surface 13f (see
The operation of the backlight unit 10 will now be described in detail. The LEDs 15a are arranged and mounted in a regular or irregular interval substantially along a line extending in the longitudinal direction of the incident portion 13b (see
In the display device 1 of the first embodiment, the light source may be mounted to the surface of the substrate 15 opposing to the frame 14. In addition, the light source may be oriented so that the optical axis thereof can extend along the thickness direction of the substrate 15 or parallel to the plane of the substrate 15.
With the display device 1 of the first embodiment, the light source is mounted to the substrate 15 together with other electronic parts. Accordingly, there is no need to separately prepare a circuit board which would be needed in the prior art to mount a light source. As compared with the prior art, it is possible to simplify the assembling process and to reduce the number of parts. This makes it possible to reduce the size of the display device as compared with the prior art.
Additionally, a reflection sheet 13a as an auxiliary reflection surface for reflecting the light incident through the light incident surface 13f of the light guide plate 13 toward the main reflection surface 13c may be bonded to the outer surface of the light guide plate 13. The bonding structure of the reflection sheet 13a will be described with reference to
Referring to
As set forth above, use of the reflection sheet 13a as an auxiliary reflection surface makes it possible to orient the light source so that the axis of the light source can extend in the thickness direction of the substrate 15. Therefore, it is possible to arrange the light source between the light guide plate 13 and the substrate 15. In other words, there is no need to provide a space near the end surface of the light guide plate 13 as in the case where the light source is arranged on the end surface of the light guide plate 13. Accordingly, it is possible to reduce the size of the light guide plate 13 as compared with the case where the light source is arranged on the end surface of the light guide plate 13.
Additionally, a reflection member 13e for reflecting the light, which comes from the light incident surface 13f of the light guide plate 13 and passes through the main reflection surface 13c, toward the main reflection surface 13c may be attached to the outer surface of the light guide plate 13 so that it can cover the main reflection surface 13c of the light guide plate 13. Examples of the reflection member 13e include a bonding structure of a resin-made or metal-made sheet, a vapor deposition structure of a metal foil and a structure in which a separate member is brought into close contact with the outer surface of the main reflection surface 13c.
The attachment structure of the reflection member 13e will be described with reference to
Referring to
As set forth above, use of the reflection member 13e as an auxiliary reflection surface makes it possible to provide the reflection member 13e outside the main reflection surface 13c. Therefore, the light penetrating the main reflection surface 13c is reflected into the light guide plate 13 by the reflection member 13e. Accordingly, the light emitted from the light source is reliably launched from the launching surface of the light guide plate 13 through the main reflection surface 13c. This helps prevent occurrence of brightness reduction.
Instead of attaching the reflection member 13e so as to cover the main reflection surface 13c of the light guide plate 13 as shown in
As set forth above, the reflection portion 14a1 of the covering portion 14a of the frame 14 provides a frame reflection layer on the covering surface. Therefore, the light penetrating the main reflection surface 13c is reflected into the light guide plate 13 by the frame reflection layer. Accordingly, the light emitted from the light source is reliably launched from the launching surface of the light guide plate 13 through the main reflection surface 13c. This helps prevent occurrence of brightness reduction.
As shown in
As shown in
Since the LEDs 15a arranged and mounted on the substrate 15 is covered by the surrounding member 14c, the light emitted from the light source in other directions than the light incident surface is reflected toward the light incident surface by the surrounding member 14c or the surrounding portion. This makes it possible to realize high brightness. The light guide plate 13, the frame 14 and the substrate 15 are actually kept in close contact with each other, although they are separated from each other in the drawings.
Instead of attaching the surrounding member 14c between the frame 14 and the substrate 15 as shown in
Since the surrounding portions 14d of the frame 14 provides a substrate reflection layer around the light source in the substrate 15, the light emitted toward the substrate 15 is reflected by the substrate reflection layer to go toward the light incident surface. This makes it possible to realize high brightness.
As shown in
As shown in
As shown in
While the above embodiments of the present invention have been described with reference to the accompanying drawings, it goes without saying that the display device of the present invention is not limited to these embodiments. It will be apparent to those skilled in the art that many changes or modifications may be made without departing from the scope of the invention defined in the claims. It should be understood that such changes or modifications may well fall within the technical scope of the invention.
For example, the LEDs as a light source are not limited to LEDs emitting single color light (e.g., red light). Two or three kinds of LEDs selected from red LEDs, green LEDs and blue LEDs may be alternately arranged. No particular restriction is imposed on the number of LEDs as a light source, the kind of emitted light colors and the number of emitted light colors.
While the invention has been shown and described with respect to the embodiments, it will be understood by those skilled in the art that various changes and modification may be made without departing from the scope of the invention as defined in the following claims.
Claims
1. A backlight unit arranged at the rear side of a liquid crystal panel for illuminating the liquid crystal panel, comprising:
- a light source for emitting light;
- a light guide plate including a light incident surface on which the light emitted from the light source is incident, a main reflection surface for internally reflecting the light incident on the light incident surface and a light launching surface from which the light reflected by the main reflection surface is launched toward the liquid crystal panel;
- a frame for supporting the light guide plate; and
- a substrate arranged at the opposite side of the frame from the liquid crystal panel and mounted with electronic parts, the light source being mounted to the substrate.
2. The backlight unit of claim 1, wherein the light source is oriented so that the optical axis thereof extends in the thickness direction of the substrate, the light guide plate including an auxiliary reflection surface for reflecting the light incident on the light incident surface toward the main reflection surface.
3. The backlight unit of claim 2, further comprising a reflection member provided outside the main reflection surface.
4. The backlight unit of claim 2, wherein the frame includes a covering portion for covering the main reflection surface, the covering portion provided with a frame reflection layer serving as a covering surface for reflecting the light toward the main reflection surface.
5. The backlight unit of claim 1, wherein the frame is arranged to support the liquid crystal panel.
6. The backlight unit of claim 1, wherein the frame includes a surrounding member arranged between the substrate and the frame to surround the light source, the surrounding member having a transmission hole for passing the light emitted from the light source.
7. The backlight unit of claim 1, wherein the frame includes a surrounding portion for surrounding the light source, the surrounding portion having a transmission hole for passing the light emitted from the light source.
8. The backlight unit of claim 1, wherein the substrate includes a substrate reflection layer provided around the light source.
9. The backlight unit of claim 1, wherein the light source is kept in close contact with the light incident surface.
10. The backlight unit of claim 1, wherein the light source is oriented so that the optical axis thereof extends in the direction parallel to the plane of the substrate.
11. A display device comprising the backlight unit of claim 1.
Type: Application
Filed: Nov 24, 2010
Publication Date: May 26, 2011
Applicant: Panasonic Electric Works SUNX Co., Ltd. (Aichi)
Inventors: Sachi Osumi (Nagoya-shi), Eiiti Uematu (Neyagawa-shi), Kenji Doi (Nara-shi), Hiroki Katsuya (Nagoya-shi)
Application Number: 12/926,534
International Classification: F21V 7/22 (20060101);