FLEXIBLE CARRIER
A flexible carrier for carrying a plurality of containers includes a flexible sheet and a plurality of container receiving apertures formed in the flexible sheet wherein the plurality of container receiving apertures are formed in a staggered array wherein each row within the array includes a different number, offset and/or geometry of container receiving apertures from each adjacent row.
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This application is a divisional application of U.S. patent application Ser. No. 12/201,621, filed 29 Aug. 2008, which claims the benefit of U.S. Provisional Application Ser. No. 60/967,217, filed 31 Aug. 2007, these applications are hereby incorporated by reference herein in their entirety and made a part hereof, including but not limited to those portions that specifically appear hereinafter.
BACKGROUND OF THE INVENTION1. Field of the Invention
This invention relates to a flexible carrier for carrying a plurality of containers such as bottles or cans.
2. Description of Prior Art
Conventional container carriers are often used to unitize a plurality of similarly sized containers, such as cans, bottles and/or similar containers that require unitization. Plastic ring carriers having a plurality of container apertures are one such conventional container carrier.
Conventional carriers include multi-packaging devices that engage the chime, rim or rib around the upper portion of the container, called “rim-applied carriers” or “RAC carriers”. Another conventional carrier is the sidewall-applied carrier, called “SAC carriers,” wherein the multi-packaging device engages the sidewall of the containers.
Conventional carriers are arranged in aligned arrays of longitudinal rows and transverse ranks of container receiving apertures. A common arrangement is two rows of three ranks of longitudinally and transversely aligned container receiving apertures forming six total container receiving apertures and a “six-pack.” Other common configurations include two rows of four ranks forming an eight container multipackage and three rows of four ranks forming a twelve container multipackage.
SUMMARY OF THE INVENTIONThe present invention is directed to a flexible carrier for containers which includes a flexible sheet and a plurality of container receiving apertures formed in the flexible sheet. A staggered array of the container receiving apertures extend across the flexible sheet wherein each row of container receiving apertures preferably includes a distinct number, offset and/or geometry from each adjacent row.
The above-mentioned and other features and objects of this invention will be better understood from the following detailed description taken in conjunction with the drawings wherein:
The figures illustrate various structures for flexible carrier 10 of the invention. The illustrations are exemplary, and the invention is not limited to the flexible carriers 10 or packages shown. Each flexible carrier 10 preferably includes flexible sheet 20 defining a plurality of container receiving apertures 25, each for receiving a container 50. Flexible sheet 20 includes bands or rings of material, termed container receiving portions 30 herein, that surround each container receiving aperture 25. Such container receiving portions 30 stretchingly engage or grip the respective containers to form a unitized package of containers 50.
As shown in the figures, each flexible carrier 10 according to this invention features a staggered array of container receiving apertures 25. As used herein, the term “staggered array” is defined as an arrangement of container receiving apertures 25 wherein adjacent rows of container receiving apertures include different numbers and/or offsets relative to each other. Further, unlike traditional packages that include containers aligned in both lateral and longitudinal directions, package 15 according to this invention preferably includes adjacent containers that are staggered at an angle θ, preferably 30 degrees, such as shown in
Specifically, an array of container receiving apertures 25 that includes first and second adjacent longitudinal 35, 40 rows of aligned apertures wherein there exists one aperture in said first row 35 that spans two adjacent apertures in said second row 40 such that a transverse axis extending from one longitudinal extent of said one aperture intersects a first aperture in said second row 40 and a transverse axis extending from the opposite longitudinal extent of said one aperture intersects a second aperture in said second row 40.
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Flexible sheet 20 of material is preferably cut, using means known to those skilled in the art, such as a stamping die, to form a plurality of container receiving apertures 25 in flexible sheet 20, such as shown in
Container receiving apertures 25 preferably extend lengthwise or longitudinally along flexible sheet 20 so that a length of each rectangular container receiving aperture 25 is aligned longitudinally along flexible sheet 20 and a width of each rectangular container receiving aperture 25 is aligned transversely along flexible sheet 20. Flexible sheet 20 may include other configurations of container receiving apertures 25 depending on the size of package and/or the number of containers desired.
Flexible carrier 10 is preferably manufactured so that raw carrier stock includes a generally continuous roll of flexible sheet 20 having a plurality of adjacent flexible carriers 10 that are punched and then wound onto a reel or spool (not shown) having several thousand flexible carriers 10, each flexible carrier 10 attached to each adjacent flexible carrier 10. Flexible carriers 10 are later applied to containers to form packages and, during such process, are preferably unwound from the reels, stretched over the containers, cut at selected points to separate and then separated from each other to form individual packages.
Secondary apertures 55 may also be provided between and among container receiving apertures 25. As shown in
The containers to be inserted in container receiving apertures 25 may be bottles or cans having varying shapes and diameters. Carrier receiving portions 30 are installed around the respective containers while stretched, and are allowed to retract or recover to provide a snug fit around the rib, chime or outside sidewall surface of the respective containers.
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The flexible sheet 20 used to form the flexible carrier 10 is desirably a polymeric or plastic sheet, which can be formed by an extrusion process and then cut to form flexible carrier 10. The flexible sheet 20 has a thickness which provides sufficient structural integrity to carry a desired number of containers. For instance, each flexible carrier 10 may be designed to carry three, five, seven, nine, eleven or thirteen or more containers of a desired product having a specific weight, volume, shape and size. For most applications, the flexible sheet 20 may have a thickness of about 3-50 mils, suitably about 5-30 mils, commonly about 10-20 mils.
While in the foregoing specification this invention has been described in relation to certain preferred embodiments thereof, and many details have been set forth for purpose of illustration, it will be apparent to those skilled in the art that carrier 10 and the related method of manufacture are susceptible to additional embodiments and that certain of the details described herein can be varied considerably without departing from the basic principles of the invention.
Claims
1. A package of substantially circular containers unitized with a flexible carrier, said package comprising:
- a flexible sheet having a plurality of container-receiving apertures formed therein; and
- a plurality of containers each positioned within one of the container receiving apertures and each container substantially contacting at least two other containers in the plurality such that the points of contact are approximately 60 degrees apart relative to the center of the container.
2. The package of claim 1 wherein each container substantially contacts at least three other containers wherein at least two of such containers are 120 degrees apart.
3. The package of claim 1 comprising three rows of container receiving apertures.
4. The package of claim 1 further comprising a handle extending between container receiving apertures.
5. The package of claim 4 further comprising a pair of handles, a handle extending from between container receiving apertures.
6. The package of claim 3 wherein a first row comprises two container receiving apertures and a second row comprises three container receiving apertures.
7. The package of claim 3 wherein the container receiving apertures in a first row include a different geometry than the container receiving apertures in a second row.
8. The package of claim 3 further comprising a handle extending between the first row and the second row.
9. The package of claim 8 wherein the handle overlays one of the first row and the second row prior to application to the plurality of containers.
10. A flexible carrier for carrying a plurality of containers, comprising a flexible sheet of polymer material and a plurality of container receiving apertures formed in the flexible sheet, each container receiving aperture for receiving a container, the flexible carrier comprising:
- a staggered array of container receiving apertures including a first row having three container receiving apertures;
- a central, second row having two container receiving apertures;
- a third row having three container receiving apertures, a central portion of each container receiving aperture in the first row and the third row generally aligned with an edge portion of each adjacent container receiving aperture in the second row, whereby following application of the flexible carrier to a plurality of containers, at least one container in the second row of the staggered array contacts at least two containers in the first row to form a generally hexagonal configuration.
11. The flexible carrier of claim 10 further comprising a handle extending between each row of container receiving apertures.
12. The flexible carrier of claim 10 wherein the staggered array of container apertures are applied to a corresponding plurality of containers so that each container substantially contacting at least two other containers in the plurality such that the points of contact are approximately 60 degrees apart relative to the center of the container.
13. The flexible carrier of claim 10 wherein the staggered array of container apertures are applied to a corresponding plurality of containers so that each container substantially contacts at least three other containers wherein at least two of such containers are 120 degrees apart.
14. A flexible carrier for carrying a plurality of containers, comprising a flexible sheet and a plurality of container receiving apertures formed in the flexible sheet, each container receiving aperture for receiving a container, the flexible carrier comprising:
- a staggered array of the container receiving apertures extending longitudinally in three rows, a first row having an even number of container receiving apertures and a second row having an odd number of container receiving apertures and a third row having an even number of container receiving apertures, wherein at least one container of the plurality of containers in the second row contacts at least two containers of the plurality of containers in the first row and at least two containers of the plurality of containers in the third row following application of the flexible carrier to the plurality of containers thereby forming at least one hexagonal array of containers including six container receiving apertures extending radially around a center container receiving aperture.
Type: Application
Filed: Jul 12, 2011
Publication Date: Nov 3, 2011
Applicant: Illinois Tool Works Inc. (Glenview, IL)
Inventors: Leslie S. Marco (Westmont, IL), Jay A. Saltzman (Hinsdale, IL)
Application Number: 13/181,206
International Classification: B65D 71/50 (20060101);