SUPERCOOLING SYSTEM
The present invention relates to a supercooling system which can supply heat to a stored object or generate heat according to a sensed temperature to maintain the stored object in a supercooled state. The supercooling system includes a cooling apparatus including a storing unit storing a stored object, a cooling means cooling the storing unit, and a main control unit receiving external commercial power and controlling the cooling means to maintain the temperature in the storing unit at a temperature below the maximum ice crystal formation zone, and a supercooling apparatus including an independent storage room having a storing space therein to receive a storing container containing a liquid to be supercooled and mounted and cooled in the storing unit, a temperature sensing unit sensing the temperature of the independent storage room, a temperature control means mounted in the independent storage room and controlling the internal temperature such that a temperature of an upper portion of the storing space or the storing container is higher than a temperature of the maximum ice crystal formation zone and a temperature of a lower portion of the storing space or the storing container, and a sub-control unit controlling the temperature control means based on the sensed temperature from the temperature sensing unit to store the liquid in a supercooled state, maintaining the temperature control means in the off state when the temperature of the storing space or the storing container is equal to or higher than a preset temperature-control start temperature, and controlling the temperature control means in the on and off states when the temperature of the storing space or the storing container storage sensing preset temperature-control start temperature.
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The present invention relates to a supercooling system, and, more particularly, to a supercooling system and method which can supply heat to a stored object or generate heat according to a sensed temperature to maintain the stored or stored object in a supercooled state.
BACKGROUND ARTSupercooling means the phenomenon that a molten object or a solid is not changed although it is cooled to a temperature below the phase transition temperature in an equilibrium state. A material has a stable state at every temperature. If the temperature is slowly changed, the constituent elements of the material can follow the temperature changes, maintaining the stable state at each temperature. However, if the temperature is suddenly changed, since the constituent elements cannot be changed to the stable state at each temperature, the constituent elements maintain a stable state of the initial temperature, or some of the constituent elements fail to be changed to a state of the final temperature.
For example, when water is slowly cooled, it is not temporarily frozen at a temperature below 0° C. However, when water enters a supercooled state, it has a kind of quasi-stable state. As this unstable equilibrium state is easily broken even by slight stimulation, water tends to move to a more stable state. That is, if a small piece of material is put into the supercooled liquid, or if the liquid is suddenly shaken, the liquid starts to be frozen at once such that its temperature reaches the freezing point, and maintains a stable equilibrium state at this temperature.
In general, an electrostatic atmosphere is made in a refrigerator and meat and fish are thawed in the refrigerator at a minus temperature. In addition to the meat and fish, fruit is kept fresh in the refrigerator.
This technology uses a supercooling phenomenon. The supercooling phenomenon indicates the phenomenon that a molten object or a solid is not changed although it is cooled to a temperature below the phase transition temperature in an equilibrium state. This technology includes Korean Patent Publication No. 2000-0011081 titled “Electrostatic field processing method, electrostatic field processing apparatus, and electrodes therefor”.
When a user opens a door installed at the front of the keeping-cool room 1, a safety switch 13 (see
The applied voltage is regulated by a regulation knob 15a on a secondary side of the voltage regulation transformer 15, and the regulated voltage value is displayed on a voltmeter. The regulation knob 15a is connected to a primary side of a boosting transformer 17 on the secondary side of the voltage regulation transformer 15. The boosting transformer 17 boosts the voltage at a ratio of 1:50. For example, when 60 V of voltage is applied, it is boosted to 3000 V.
One end O1 of the output of the secondary side of the boosting transformer 17 is connected to the metal shelf 7 insulated from the keeping-cool room 1 through the high-voltage cable 4, and the other end O2 of the output is grounded. Moreover, since the outer wall 5 is grounded, if the user touches the outer wall 5 of the keeping-cool room 1, he/she does not get an electric shock. Further, in
In the prior art, an electric field or a magnetic field is applied to the stored object to be cooled, such that the stored object enters a supercooled state. Accordingly, a complicated apparatus for producing the electric field or the magnetic field should be provided to keep the stored object in the supercooled state, and the power consumption is increased during the production of the electric field or the magnetic field. Additionally, the apparatus for producing the electric field or the magnetic field should further include a safety device (e.g., an electric or magnetic field shielding structure, an interception device, etc.) for protecting the user from high power, when producing or intercepting the electric field or the magnetic field.
DISCLOSURE Technical ProblemAn object of the present invention is to provide a supercooling system and method which can reliably prevent the formation of ice crystal nucleuses in a stored object of a supercooled state.
Another object of the present invention is to provide a supercooling system and method which can prevent the formation of ice crystal nucleuses and easily adjust a supercooling temperature of a stored object.
A further object of the present invention is to provide a supercooling system which can maintain a stored object in a supercooled state only by the power supply in a space where only the cooling is performed.
A still further object of the present invention is to provide a supercooling system which can maintain a desired supercooled state by preventing the heat exchange between an upper portion and a lower portion of a storing space.
A still further object of the present invention is to provide a supercooling system and method which can supply or generate heat according to the temperature of an upper portion and a lower portion of a storing space.
A still further object of the present invention is to provide a supercooling system and method which can circulate the air in a storing space by forcible convection.
A still further object of the present invention is to provide a supercooling system and method which can actively control the operation of a fan according to the opening and closing of a storing unit door and the operation of a heat source supply unit.
Technical SolutionAccording to an aspect of the present invention, there is provided a supercooling system, including: a cooling apparatus including a storing unit storing a stored object, a cooling means cooling the storing unit, and a main control unit receiving external commercial power and controlling the cooling means to maintain the temperature in the storing unit at a temperature below the maximum ice crystal formation zone; and a supercooling apparatus including an independent storage room having a storing space therein to receive a storing container containing a liquid to be supercooled and mounted and cooled in the storing unit, a temperature sensing unit sensing the temperature of the independent storage room, a temperature control means mounted in the independent storage room and controlling the internal temperature such that a temperature of an upper portion of the storing space or the storing container is higher than a temperature of the maximum ice crystal formation zone and a temperature of a lower portion of the storing space or the storing container, and a sub-control unit controlling the temperature control means based on the sensed temperature from the temperature sensing unit to store the liquid in a supercooled state, maintaining the temperature control means in the off state when the temperature of the storing space or the storing container is equal to or higher than a preset temperature-control start temperature, and controlling the temperature control means in the on and off states when the temperature of the storing space or the storing container is lower than the preset temperature-control start temperature.
In addition, a boundary film is provided to limit the air and heat exchange between the upper and lower portions of the storing space, and at least a part of the storing container passes through the boundary film, so that the storing container is located in the upper and lower portions of the storing space.
Moreover, the temperature control means includes a heat source supply unit supplying or generating heat in the independent storage room.
Furthermore, the heat source supply unit includes an upper heat source supply unit installed in the upper portion of the storing space and a lower heat source supply unit installed in the lower portion of the storing space.
Still furthermore, the temperature sensing unit is installed in at least one of the upper and lower portions of the storing space.
Still furthermore, the control unit independently controls the heat source supply unit based on the temperature of a temperature sensor installed in the same space of the storing space.
Still furthermore, the control unit compares the temperature of the lower portion of the storing space or the stored object with the preset temperature-control start temperature to control the temperature control means.
Still furthermore, the control unit compares an upper sensed temperature and a lower sensed temperature sensed by the temperature sensing unit with a first upper reference temperature and a first lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature, and controls the upper heat source supply unit and the lower heat source supply unit in the on state when the upper sensed temperature and the lower sensed temperature are smaller than the first upper reference temperature and the first lower reference temperature, respectively.
Still furthermore, the first upper reference temperature and the first lower reference temperature are smaller than an upper control temperature and a lower control temperature by a given value, respectively.
Still furthermore, the control unit compares the upper sensed temperature and the lower sensed temperature sensed by the temperature sensing unit with a second upper reference temperature and a second lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature, and controls the upper heat source supply unit and the lower heat source supply unit in the off state when the upper sensed temperature and the lower sensed temperature are larger than the second upper reference temperature and the second lower reference temperature, respectively. Still furthermore, the second upper reference temperature and the second lower reference temperature are larger than a upper control temperature and a lower control temperature by a given value, respectively.
Still furthermore, the control unit maintains the previous on or off state when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature and when the upper sensed temperature and the lower sensed temperature sensed by the temperature sensing unit exist between the first upper reference temperature and the second upper reference temperature and between the first lower reference temperature and the second lower reference temperature, respectively.
Still furthermore, the supercooling apparatus includes a fan element circulating the air in the lower portion of the storing space by forcible convection.
Still furthermore, the cooling apparatus includes a storing unit door opening and closing the storing unit, and the control unit maintains the fan element in the off state when the storing unit door is opened and controls the fan element in the on or off state when the storing unit door is closed.
Still furthermore, the control unit controls the fan element in the on state when the lower sensed temperature is higher than a fan operation reference temperature.
Still furthermore, when the lower sensed temperature is equal to or lower than the fan operation reference temperature, if at least one of the upper heat source supply unit and the lower heat source supply unit is in the on state, the control unit controls the fan element in the on state.
According to another aspect of the present invention, there is provided a supercooling method for a supercooling system including a cooling apparatus cooling a storing unit storing a stored object to a temperature below the maximum ice crystal formation zone, and a supercooling apparatus installed in the storing unit, having a storing space therein to receive a storing container containing a liquid, and maintaining a temperature of an upper portion of the storing space or the storing container to be higher than a temperature of the maximum ice crystal formation zone and a temperature of a lower portion of the storing space or the storing container, the supercooling method including: a cooling step of performing the cooling in the storing unit using the cooling apparatus; and a heat source supply step of selectively or simultaneously performing an upper heat source supply step of supplying or generating heat in the upper portion of the storing space or the storing container and a lower heat source supply step of supplying or generating heat in the lower portion of the storing space or the storing container using the supercooling apparatus, the cooling step and the heat source supply step being performed regardless of order.
Advantageous EffectsAn embodiment of the present invention can stably maintain a stored object in a supercooled state for an extended period of time by reliably preventing the formation of ice crystal nucleuses in the stored object of the supercooled state.
An embodiment of the present invention can maintain a supercooled state temperature of a stored object in a desired region by preventing the formation of ice crystal nucleuses and easily adjusting the supercooling temperature of the stored object.
An embodiment of the present invention can achieve a simple structure and independent supercooling control for a stored object by maintaining the stored object in a supercooled state only by the power supply in a space where only the cooling is performed.
An embodiment of the present invention can maintain a desired supercooled state by preventing the heat exchange between an upper portion and a lower portion of a storing space, thus achieving stable and reliable storage.
An embodiment of the present invention can reliably maintain a stored object in a supercooled state by supplying or generating heat according to the temperature of an upper portion and a lower portion of a storing space.
An embodiment of the present invention can maintain the uniform temperature distribution in a storing space by circulating the air in the storing space by forcible convection, thereby stably maintaining a stored object in a supercooled state.
An embodiment of the present invention can maintain a stored object in a supercooled state by actively controlling the operation of a fan according to the opening and closing of a storing unit door and the operation of a heat source supply unit.
Hereinafter, the present invention will be described in detail with reference to the exemplary embodiments and the accompanying drawings.
For example, it is assumed that a cooling temperature of the cooling space is lowered from a room temperature to a temperature below 0° C. (the phase transition temperature of water) or a temperature below the phase transition temperature of the liquid L. While the cooling is carried out, it is intended to maintain a supercooled state of the water or the liquid L (or the stored object) at a temperature below the maximum ice crystal formation zone (−1° C. to −7° C.) of the water in which the formation of ice crystals is maximized, or at a cooling temperature below the maximum ice crystal formation zone of the liquid L.
The liquid L is evaporated during the cooling such that vapor W1 is introduced into a gas Lg (or a space) in the container C. In a case where the container C is closed, the gas Lg may be supersaturated due to the evaporated vapor W1.
When the cooling temperature reaches or exceeds a temperature of the maximum ice crystal formation zone of the liquid L, the vapor W1 forms ice crystal nucleuses F1 in the gas Lg or ice crystal nucleuses F2 on an inner wall of the container C. Alternatively, the condensation occurs in a contact portion of the surface Ls of the liquid L and the inner wall of the container C (almost the same as the cooling temperature of the cooling space) such that the condensed liquid L may form ice crystal nucleuses F3 which are ice crystals.
For example, when the ice crystal nucleuses F1 in the gas Lg are lowered and infiltrated into the liquid L through the surface Ls of the liquid L, the liquid L is released from the supercooled state and caused to be frozen. That is, the supercooling of the liquid L is released.
Alternatively, as the ice crystal nucleuses F3 are brought into contact with the surface Ls of the liquid L, the liquid L is released from the supercooled state and caused to be frozen.
As described above, according to the process of forming the ice crystal nucleuses F1 to F3, when the liquid L is stored at a temperature below its maximum ice crystal formation zone, the liquid L is released from the supercooled state due to the freezing of the vapor evaporated from the liquid L and existing on the surface Ls of the liquid L and the freezing of the vapor on the inner wall of the container C adjacent to the surface Ls of the liquid L.
In
Accordingly, the liquid L in the container C maintains the supercooled state at a temperature below its phase transition temperature or a temperature below its maximum ice crystal formation zone.
Moreover, when the cooling temperature in the storing unit S is a considerably low temperature, e.g., −20° C., although energy is applied to an upper portion of the container C, the liquid L which is the stored object may not be able to maintain the supercooled state. There is a need that energy should be applied to a lower portion of the container C to some extent. When the energy applied to the upper portion of the container C is relatively larger than the energy applied to the lower portion of the container C, the temperature of the upper portion of the container C can be maintained higher than the phase transition temperature or a temperature of the maximum ice crystal formation zone. Further, the temperature of the liquid L in the supercooled state can be adjusted by the energy applied to the lower portion of the container C and the energy applied to the upper portion of the container C.
The liquid L has been described as an example with reference to
Furthermore, the energy used in the present invention may be thermal energy, electric or magnetic energy, ultrasonic-wave energy, light energy, and so on.
The supercooling apparatus of
The supercooling apparatus is installed in the storing unit S. While the cooling is performed, the temperature sensors C1 and C2 sense the temperature and the heat generation coils H1 and H2 are turned on to supply heat from the upper and lower portions of the storing space to the storing space. The heat supply quantity is adjusted to control the temperature of the upper portion of the storing space (or the air on the stored object P) to be higher than a temperature of the maximum ice crystal formation zone, more preferably, the phase transition temperature.
Particularly, a boundary film Br is formed in the case Sr to separate the upper and lower portions of the storing space and prevent the heat exchange between the upper and lower portions thereof. The boundary film Br includes a hole Hr through which a top end portion of a container Cr containing a liquid P is located in the upper portion of the storing space. The portion of the boundary film Br around the hole Hr is made of an elastic material to minimize the air flow, particularly, the heat flow between the upper and lower portions of the storing space. The upper portion of the container Cr passes through the boundary film Br and is located in the upper portion of the storing space, and the lower portion of the container Cr is located in the lower portion of the storing space. The boundary film Br makes it easy to maintain the upper and lower portions of the storing space or the upper and lower portions of the container Cr at a desired temperature.
In addition, a fan element Fr is provided in the lower storing space of the case Sr to circulate the air and heat in the lower portion by forcible convection. Accordingly, the heat supplied by the heat generation coil H2 can be uniformly transferred to the lower storing space and the stored object.
The positions of the heat generation coils H1 and H2 in
As illustrated in
As shown, in a case where the cooling temperature is maintained at about −19° C. to −20° C. (see the line I), when the temperature of the gas Lg on the surface of the water in the container C is maintained at about 4° C. to 6° C. which is higher than a temperature of the maximum ice crystal formation zone of the water, the temperature of the water in the container C is maintained at about −11° C. which is lower than a temperature of the maximum ice crystal formation zone of the water, but the water is stably maintained in a supercooled state which is a liquid state for an extended period of time. Here, the heat generation coils H1 and H2 supply heat.
Additionally, in
The supercooling system includes a cooling apparatus 100, and a supercooling apparatus 200 mounted in and cooled by the cooling apparatus 100.
The cooling apparatus 100, which is provided with a storing unit storing a stored object, includes a cooling cycle (i.e., cooling means) 110 cooling the storing unit, an input unit 120 receiving the input of a setting command or the like from a user, a display unit 130 displaying a temperature state or the like of the cooling apparatus 100, and a main control unit 140 receiving external commercial power (or another power) and controlling the cooling cycle 110 to maintain the temperature in the storing unit at a temperature below at least the maximum ice crystal formation zone. Here, like a general refrigerator or freezer, the storing unit includes a storing space storing the stored object and a storing unit door opening and closing the storing space, so that the user can put the stored object into the storing unit and take the stored object out of the storing unit. The cooling cycle 110 is divided into indirect-cooling type and direct-cooling type according to methods for cooling the stored object.
The indirect-cooling type cooling cycle includes a compressor compressing the refrigerant, an evaporator producing the cool air to cool a storing space or a stored object, a fan making the forcible flow of the produced cool air, an inlet duct introducing the cool air into the storing space, and a discharge duct inducing the cool air passing through the storing space to the evaporator. In addition, the indirect-cooling type cooling cycle may include a condenser, a dryer, an expansion device, etc.
The direct-cooling type cooling cycle includes a compressor compressing the refrigerant, and an evaporator provided in a case defining a storing space to be adjacent to the inner surface of the case and evaporating the refrigerant. Here, the direct-cooling type cooling cycle includes a condenser, an expansion valve, etc.
The input unit, which receives the input of temperature setting of the storing unit, an operation command of the supercooling apparatus 200, function setting of a dispenser, and so on from the user, may be provided as, e.g., push buttons, a keyboard or a touch pad. For example, the operation commands of the supercooling apparatus 200 may include a freezing command, a thin-ice command, a supercooling command, etc.
The display unit 130 may display an operation basically performed by the cooling apparatus 100, e.g. the temperature of the storing unit, the cooling temperature, the operation state of the supercooling apparatus 200, etc. The display unit 130 may be implemented as an LCD display, an LED display, etc.
In this embodiment, the main control unit 140 includes a power unit 142 receiving commercial power (e.g., 220 V, 100 V, 230 V, etc.) and rectifying, smoothing and transforming the commercial power into operating power (e.g., 5 V, 12 V, etc.) necessary for the cooling apparatus 100 and the supercooling apparatus 200. The power unit 142 may be included in the main control unit 140 or provided as a separate element. The power unit 142 is connected to the supercooling apparatus 200 through a power line PL and supplies the necessary operating power to the supercooling apparatus 200.
The main control unit 140 includes a microcomputer 144 controlling the cooling cycle 110, the input unit 120 and the display unit 130 to enable the cooling apparatus 100 to perform the cooling operation and maintaining the inside of the storing unit at a temperature below at least the maximum ice crystal formation zone. The main control unit 140 includes a memory (not shown) storing necessary data.
The main control unit 140 (particularly, the microcomputer 144) may be connected to the supercooling apparatus 200 through a data line DL. The main control unit 140 may receive data (e.g., the current operation state of the supercooling apparatus 200) from the supercooling apparatus 200 through the data line DL, and store the data or display the data on the display unit 130. The data line DL may be selectively provided.
The microcomputer 144 controls the temperature in the storing unit according to the temperature setting from the input unit 120, and maintains the inside of the storing unit at a temperature below at least the maximum ice crystal formation zone so that the supercooling apparatus 200 can independently perform the supercooling control, etc. As illustrated in
The independent storage room includes a boundary portion separating the upper and lower portions of the container Cr and preventing or limiting the air and heat exchange therebetween as in
The supercooling apparatus 200 is operated by the operating power applied from the main control unit 140. The wiring for power supply (the wiring connected to the power line PL) is connected to the entire power-needing components. This configuration has been publicly known to a person of ordinary skill in the art, and thus its description will be omitted.
The heat source supply unit 210 corresponds to a temperature control means which controls the temperature in the storing space to maintain the temperature for each of the supercooled-state control, the thin-ice control and the freezing control. The heat source supply unit 210, which is a means for applying energy to the storing space, may produce thermal energy, electric or magnetic energy, ultrasonic-wave energy, light energy, microwave energy, etc. and apply such energy to the storing space. Moreover, the heat source supply unit 210 may supply energy to thaw the stored object, when it is frozen.
The heat source supply unit 210 is composed of a plurality of sub-heat source supply units and mounted on the upper or lower portion or the side surface of the storing space to supply energy to the storing space. In this embodiment, the heat source supply unit 210 includes an upper heat source supply unit 210a (e.g., the one corresponding to the heat generation coil H1 of
Further, the temperature sensing unit 220, which senses the temperature of the storing space or the temperature of the stored object, corresponds to a sensor provided on a sidewall of the storing space to sense the temperature of the air in the storing space or provided in proximity or contact with the stored object to accurately sense the temperature of the stored object. The temperature sensing unit 220 applies a change value of a current value, a voltage value or a resistance value corresponding to the temperature to the sub-control unit 280. The temperature sensing unit 220 senses a sudden rise in the temperature of the stored object or the storing space during the phase transition of the stored object and enables the sub-control unit 280 to recognize the release of the supercooled state of the stored object.
In this embodiment, the temperature sensing unit 220 may be composed of an upper sensing unit 220a (e.g., the one corresponding to the temperature sensor C1 of
The input unit 230, which enables the user to select an on/off switch function of the supercooling apparatus 200 and a supercooling control command, may be provided as, e.g., push buttons, a keyboard or a touch pad.
The display unit 240, which displays the on/off state of the supercooling apparatus 200 and the current control thereof (e.g., the supercooling control), may be provided as an LCD display, an LED display, etc.
As described above, the sub-control unit 280 may control the heat source supply unit 210 according to the sensed temperature from the temperature sensing unit 220, thereby independently performing the supercooling control with respect to the main control unit 140 and the cooling apparatus 100. For this independent control, the sub-control unit 280 may include a memory storing a control algorithm, etc.
In the supercooling control, the temperature of the stored object ranges from, e.g., −3° C. to −4° C. and the stored object is stored in the supercooled state. The control which senses the freezing of the stored object of the supercooled state by the phenomenon that the temperature of the stored object suddenly rises from, e.g., −4° C. is further performed during the supercooling control. Furthermore, the control which performs the thawing through the operation of the heat source supply unit 210 and resumes the cooling after the completion of the thawing is performed in the release of the supercooled state.
The sub-control unit 280 may intercept the power supply to the respective elements according to the on/off switch input of the supercooling apparatus 200 from the input unit 230, thereby preventing their operation.
The input unit 230 further has a function of acquiring a thawing command, and the sub-control unit 280 operates the heat source supply unit 210 to apply energy (particularly, heat energy) to thaw the stored object according to the thawing command from the input unit 230.
A fan driving unit 250 is an element driving a fan element Fr formed in the lower space of the storing space in the independent storage room. The driving of the fan element Fr makes the temperature distribution in the lower space of the storing space uniform. Due to the uniform temperature distribution, the stored object can rapidly enter and stably maintain the supercooled state.
A door sensing unit 260 is a component sensing the opening and closing of a door opening and closing the storing unit of the cooling apparatus 100. Like a door opening/closing sensing means of a general refrigerator, the door sensing unit 260 may be a switch turned on/off by the storing unit door. Alternatively, the sub-control unit 280 may receive the opening and closing information of the door from the main control unit 140 through a data line DL and check the opening and closing of the storing unit door.
At step S91, the cooling apparatus 100 performs the cooling in the storing unit, which cools the supercooling apparatus 200 (particularly, the independent storage room) mounted in the storing unit.
At step S93, the sub-control unit 280 determines whether a temperature sensed by and acquired from the temperature sensing unit 220 is lower than a temperature-control start temperature Ts. In this step, the sub-control unit 280 compares a lower sensed temperature Tl sensed by the lower sensing unit 220b with the temperature-control start temperature Ts. As the object is mostly received in the lower portion of the container, the lower sensed temperature Tl more directly reflects the temperature of the stored object. Therefore, the reason for using the lower sensed temperature Tl for the comparison is to accurately rapidly sense the state (temperature) of the stored object. Here, for example, when the temperature is higher than the phase transition temperature, the supercooling of the stored object is not released, and thus the temperature control is not required. However, when the temperature is equal to or lower than the phase transition temperature or enters the maximum ice crystal formation zone, the release of the supercooled state becomes an important issue. The temperature-control start temperature Ts corresponds to a temperature at which the temperature control is required to maintain the storing space and the stored object in the supercooled state. For example, the temperature-control start temperature Ts may be 0° C. which is the phase transition temperature. If the lower sensed temperature Tl is lower than the temperature-control start temperature Ts, the sub-control unit 280 goes to step S95, and if not, the sub-control unit 280 is in the standby state.
At step S95, the sub-control unit 280 compares an upper sensed temperature Tu sensed by the upper sensing unit 220a with a first upper reference temperature (=upper control temperature Tuc+constant temperature Ca). The first upper reference temperature is a temperature higher than the upper control temperature Tuc set by the sub-control unit 280 or the user through the input unit 230 by the constant temperature Ca. Here, the constant temperature Ca has a positive temperature value. For example, the upper control temperature Tuc is +4° C. and the constant temperature Ca is 0.4° C. Although the upper sensed temperature Tu is not the same as the upper control temperature Tuc but has a margin equivalent to the constant temperature Ca, the supercooled state is not released, and thus the constant temperature Ca is used. If the upper sensed temperature Tu is higher than the first upper reference temperature, the sub-control unit 280 goes to step S97, and if not, the sub-control unit 280 goes to step S99.
At step S97, since the temperature of the upper portion of the storing space or the container is higher than the first upper reference temperature, the sub-control unit 280 turns off the upper heat source supply unit 210a.
At step S99, the sub-control unit 280 compares the upper sensed temperature Tu with a second upper reference temperature (=upper control temperature Tuc−constant temperature Cb). The second upper reference temperature is a temperature lower than the upper control temperature Tuc set by the sub-control unit 280 or the user through the input unit 230 by the constant temperature Cb. Here, the constant temperature Cb has a positive temperature value. For example, the upper control temperature Tuc is +4° C. and the constant temperature Cb is 0.4° C. Although the upper sensed temperature Tu is not the same as the upper control temperature Tuc but has a margin equivalent to the constant temperature Cb, the supercooled state is not released, and thus the constant temperature Cb is used. If the upper sensed temperature Tu is lower than the second upper reference temperature, the sub-control unit 280 goes to step S101. If not, the sub-control unit 280 goes to step S103 to maintain the current operation of the upper heat source supply unit 210a (the ongoing on/off control).
At step S101, the sub-control unit 280 turns on the upper heat source supply unit 210a to supply or generate heat in the upper portion of the storing space.
The sub-control unit 280 maintains the upper sensed temperature Tu between (upper control temperature Tuc−constant temperature Cb) and (upper control temperature Tuc+constant temperature Ca) through the steps of S95 to S101.
At step S103, the sub-control unit 280 compares the lower sensed temperature Tl with a first lower reference temperature (=lower control temperature Tlc+constant temperature Cc). The first lower reference temperature is a temperature higher than the lower control temperature Tlc set by the sub-control unit 280 or the user through the input unit 230 by the constant temperature Cc. Here, the constant temperature Cc has a positive temperature value. The lower control temperature Tlc is −8° C. and the constant temperature Cc is 0.4° C. Although the lower sensed temperature Tl is not the same as the lower control temperature Tlc but has a margin equivalent to the constant temperature Cc, the supercooled state is not released, and thus the constant temperature Cc is used. If the lower sensed temperature Tl is higher than the first lower reference temperature, the sub-control unit 280 goes to step S105, and if not, the sub-control unit 280 goes to step S107.
At step S105, the sub-control unit 280 controls the lower heat source supply unit 210a in the off state.
At step S107, the sub-control unit 280 compares the lower sensed temperature Tl with a second lower reference temperature (=lower control temperature Tlc−constant temperature Cd). The second lower reference temperature is a temperature lower than the lower control temperature Tlc set by the sub-control unit 280 or the user through the input unit 230 by the constant temperature Cd. Here, the constant temperature Cd has a positive temperature value. The lower control temperature Tlc is −8° C. and the constant temperature Cd is 0.4° C. Although the lower sensed temperature Tl is not the same as the lower control temperature Tlc but has a margin equivalent to the constant temperature Cd, the supercooled state is not released, and thus the constant temperature Cd is used. If the lower sensed temperature Tl is lower than the second lower reference temperature, the sub-control unit 280 goes to step S109. If not, the sub-control unit 280 goes to step S91 to maintain the current operation of the lower heat source supply unit 210b (the ongoing on/off control).
The sub-control unit 280 maintains the lower sensed temperature Tl between (lower control temperature Tlc−constant temperature Cd) and (lower control temperature Tlc+constant temperature Cc) through the steps of S103 to S109.
The above-described steps S93 to S101 and S103 to S109 may be performed in the reversed order or independently at the same time. That is, the upper heat source supply unit 210a and the lower heat source supply unit 210b can be independently controlled by the sub-control unit 280. In addition, the cooling of step S91, the steps S93 to S101, and the steps S103 to S109 may be performed regardless of order. That is, these steps may be performed in the reversed order or independently at the same time.
At step S121, the sub-control unit 280 determines whether the storing unit door is currently in the closed state. If the storing unit door is in the closed state, the sub-control unit 280 goes to step S125, and if not, the sub-control unit 280 goes to step S123.
At step S123, since the storing unit door is in the open state, the sub-control unit 280 stops the driving of the fan element Fr to prevent the noise of the fan element Fr from being transferred to the outside or minimize the influence of the outdoor air (temperature) exerted on the storing space.
At step S125, the sub-control unit 280 compares a lower sensed temperature Tl with a first fan operation reference temperature (=lower control temperature Tlc+constant temperature Ce). Here, the constant temperature Ce has a positive temperature value. For example, the constant temperature Ce is +0.4° C. If the lower sensed temperature
Tl is higher than the first fan operation reference temperature, the sub-control unit 280 goes to step S127, and if not, the sub-control unit 280 goes to step S129.
At step S127, the sub-control unit 280 drives the fan element Fr to make the air and heat smoothly flow in the lower space.
At step S129, the sub-control unit 280 determines whether either the upper heat source supply unit 210a or the lower heat source supply unit 210b is operated in the on state. If any one heat source supply unit 210 is in the on state, the sub-control unit 280 goes to step S127 to make the supplied or generated heat smoothly flow in the lower space. If not, the sub-control unit 280 goes to step S123 to control the fan element Fr in the off state.
The supercooling method of
A cooling fan 1170 is installed at the rear of the lower space 1100L so that the liquid stored in the lower portion of the container located in the lower space 1100L can rapidly reach the temperature region (about −1° C. to −7° C.) of the maximum ice crystal formation zone and have a supercooled state. In addition, a lower heater 1164 is provided to adjust the temperature of the lower space 1100L. An upper heater 1162 is installed around the cap casing 1150 so that the upper portion of the container located in the upper space 11000 can be maintained in the temperature region (about −1° C. to 2° C.) in which the ice crystals are not easy to form. Moreover, a separation film 1142 made of an elastic material is installed on the bulkhead 1140 to prevent the heat exchange from occurring between the upper space 11000 and the lower space 1100L having different temperatures due to a forcible flow produced by the cooling fan 1170.
Meanwhile, a thermal insulator 1112 for insulating the lower space 1100L from the outer space is provided in the lower portions of the outer casings 1110 and 1120, and a thermal insulator 1122 for insulating the upper space 1100U from the outer space is provided in the upper portions of the outer casings 1110 and 1120. In addition, a power switch 1182, a display unit 1184 and the like are installed between the front outer casing 1110 and the thermal insulator 1122, and a control unit (not shown) and a control unit installation portion 1186 are installed between the rear outer casing 1120 and the thermal insulator 1122.
The door 1200 is installed on the front surface of the front outer casing 1110 to open and close the lower space 1100L. The door 1200 includes a door window 1220 made of a transparent or semitransparent material in a door casing 1210, a door frame 1230 fixed to the door casing 1210 and fixing the door window 1220 therewith, and a gasket 1240 mounted at the rear of the door frame 1230 and sealing between the door 1200 and the front outer casing 1110.
The supercooling apparatus of the present invention may be provided in the refrigerator, particularly, in the freezing chamber of the refrigerator and installed in the freezing chamber door. As the supercooling apparatus of the present invention has a shallow depth and a relatively large height and width compared to the depth, it may be installed in the freezing chamber door to occupy a minimum area in the storing space of the freezing chamber.
In a state where the freezing chamber door is opened, if a cooling fan 1170 and heaters 1162 and 1164 are operated, the air of room temperature may be circulated in the supercooling apparatus at a high speed and suddenly raise the temperature of the liquid maintained in the supercooled state. A sensor 1118 capable of sensing the opening of the freezing chamber door may be installed around a rotating shaft of the freezing chamber door or in the opposite side. The embodiment of
According to another embodiment of the refrigerator including the supercooling apparatus, although a supercooling apparatus is installed in a freezing chamber door, a user can take out a liquid stored in a supercooled state without opening the freezing chamber door. An opening portion is formed in the freezing chamber door, and a door 1200 of the supercooling apparatus is formed in a position corresponding to the opening portion. Therefore, the door 1200 of the supercooling apparatus can be opened through the opening portion. In this situation, it is preferable to form a thermal insulator in the door 1200 of the supercooling apparatus to prevent the heat exchange with the outer space through the door 1200 of the supercooling apparatus. Alternatively, like freezing chamber door, a door provided with a thermal insulator is formed on the opening portion of the freezing chamber door. Here, to take a container containing a supercooled liquid out of the supercooling apparatus or put the container into the supercooling apparatus, the user should open the door for opening and closing the opening portion, and then open the door 1200 of the supercooling apparatus. If the door 1200 of the supercooling apparatus and the door for opening and closing the opening portion formed in the freezing chamber door are separately formed, the thermal insulation effect is improved but the convenience in use is reduced. On the contrary, if the door 1200 of the supercooling apparatus includes the thermal insulator and opens and closes the opening portion of the freezing chamber door, the thermal insulation effect is a little degraded. However, the user only needs to open one door to use the supercooling apparatus. If the door 1200 of the supercooling apparatus and the door for opening and closing the opening portion of the freezing chamber door are separately formed, it is preferable that a switch mounting portion having a switch installed thereon to turn on/off power of the supercooling apparatus and a display unit displaying the state of the liquid stored in the supercooling apparatus should be provided on the freezing chamber door or the door for opening and closing the opening portion of the freezing chamber door.
The present invention has been described in detail in connection with the exemplary embodiments and the accompanying drawings. However, the scope of the present invention is not limited thereto but is defined by the appended claims.
Claims
1. A supercooling system, comprising:
- a cooling apparatus including a storing unit storing a stored object, a cooling means cooling the storing unit, and a main control unit receiving external commercial power and controlling the cooling means to maintain the temperature in the storing unit at a temperature below the maximum ice crystal formation zone; and
- a supercooling apparatus including an independent storage room having a storing space therein to receive a storing container containing a liquid to be supercooled and mounted and cooled in the storing unit, a temperature sensing unit sensing the temperature of the independent storage room, a temperature control means mounted in the independent storage room and controlling the internal temperature such that a temperature of an upper portion of the storing space or the storing container is higher than a temperature of the maximum ice crystal formation zone and a temperature of a lower portion of the storing space or the storing container, and a sub-control unit controlling the temperature control means based on the sensed temperature from the temperature sensing unit to store the liquid in a supercooled state, maintaining the temperature control means in the off state when the temperature of the storing space or the storing container is equal to or higher than a preset temperature-control start temperature, and controlling the temperature control means in the on and off states when the temperature of the storing space or the storing container is lower than the preset temperature-control start temperature.
2. The supercooling system of claim 1, wherein a boundary film is provided to limit the air and heat exchange between the upper and lower portions of the storing space, and at least a part of the storing container passes through the boundary film, so that the storing container is located in the upper and lower portions of the storing space.
3. The supercooling system of claim 2, wherein the temperature control means comprises a heat source supply unit supplying or generating heat in the independent storage room.
4. The supercooling system of claim 3, wherein the heat source supply unit comprises an upper heat source supply unit installed in the upper portion of the storing space and a lower heat source supply unit installed in the lower portion of the storing space.
5. The supercooling system of claim 4, wherein the temperature sensing unit is installed in at least one of the upper and lower portions of the storing space.
6. The supercooling system of claim 5, wherein the control unit independently controls the heat source supply unit based on the temperature of a temperature sensor installed in the same space of the storing space.
7. The supercooling system of claim 6, wherein the control unit compares the temperature of the lower portion of the storing space or the stored object with the preset temperature-control start temperature to control the temperature control means.
8. The supercooling system of claim 7, wherein the control unit compares an upper sensed temperature and a lower sensed temperature sensed by the temperature sensing unit with a first upper reference temperature and a first lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature, and controls the upper heat source supply unit and the lower heat source supply unit in the on state when the upper sensed temperature and the lower sensed temperature are smaller than the first upper reference temperature and the first lower reference temperature, respectively.
9. (canceled)
10. The supercooling system of claim 7, wherein the control unit compares the upper sensed temperature and the lower sensed temperature sensed by the temperature sensing unit with a second upper reference temperature and a second lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature, and controls the upper heat source supply unit and the lower heat source supply unit in the off state when the upper sensed temperature and the lower sensed temperature are larger than the second upper reference temperature and the second lower reference temperature, respectively.
11. (canceled)
12. The supercooling system of claim 7, wherein the control unit maintains the previous on or off state when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature and when the upper sensed temperature and the lower sensed temperature sensed by the temperature sensing unit exist between the first upper reference temperature and the second upper reference temperature and between the first lower reference temperature and the second lower reference temperature, respectively.
13. The supercooling system of claim 6, wherein the supercooling apparatus comprises a fan element circulating the air in the lower portion of the storing space by forcible convection.
14. The supercooling system of claim 13, wherein the cooling apparatus comprises a storing unit door opening and closing the storing unit, and the control unit maintains the fan element in the off state when the storing unit door is opened and controls the fan element in the on or off state when the storing unit door is closed.
15. The supercooling system of claim 13, wherein the control unit controls the fan element in the on state when the lower sensed temperature is higher than a fan operation reference temperature, and when the lower sensed temperature is equal to or lower than the fan operation reference temperature, if at least one of the upper heat source supply unit and the lower heat source supply unit is in the on state, the control unit controls the fan element in the on state.
16. (canceled)
17. A supercooling method for a supercooling system including a cooling apparatus cooling a storing unit storing a stored object to a temperature below the maximum ice crystal formation zone, and a supercooling apparatus installed in the storing unit, having a storing space therein to receive a storing container containing a liquid, and maintaining a temperature of an upper portion of the storing space or the storing container to be higher than a temperature of the maximum ice crystal formation zone and a temperature of a lower portion of the storing space or the storing container, the supercooling method comprising:
- a cooling step of performing the cooling in the storing unit using the cooling apparatus; and
- a heat source supply step of selectively or simultaneously performing an upper heat source supply step of supplying or generating heat in the upper portion of the storing space or the storing container and a lower heat source supply step of supplying or generating heat in the lower portion of the storing space or the storing container using the supercooling apparatus, the cooling step and the heat source supply step being performed regardless of order.
18. The supercooling method of claim 17, wherein the supercooling method selectively or simultaneously performs an upper temperature sensing step of sensing the temperature of the upper portion of the storing space or the storing container and a lower temperature sensing step of sensing the temperature of the lower portion of the storing space or the storing container.
19. The supercooling method of claim 18, wherein the supercooling method performs a step of comparing the upper sensed temperature and the lower sensed temperature with a first upper reference temperature and a first lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than a preset temperature-control start temperature, and performs the upper heat supply step and the lower heat source supply step when the upper sensed temperature and the lower sensed temperature are smaller than the first upper reference temperature and the first lower reference temperature, respectively.
20. The supercooling method of claim 19, wherein the supercooling method performs a step of comparing the upper sensed temperature and the lower sensed temperature with a second upper reference temperature and a second lower reference temperature, respectively, when the temperature of the lower portion of the storing space or the stored object is lower than a preset temperature-control start temperature, and stops the operation of the upper heat source supply step and the lower heat source supply step, respectively, when the upper sensed temperature and the lower sensed temperature are larger than the second upper reference temperature and the second lower reference temperature, respectively.
21. The supercooling method of claim 20, wherein the supercooling method maintains the previous operation of the upper heat source supply step and the lower heat source supply step when the temperature of the lower portion of the storing space or the stored object is lower than the preset temperature-control start temperature and when the upper sensed temperature and the lower sensed temperature exist between the first upper reference temperature and the second upper reference temperature and between the first lower reference temperature and the second lower reference temperature, respectively.
22. The supercooling method of claim 17, comprising a step of circulating the air in the lower portion of the storing space by forcible convection.
23. The supercooling method of claim 22, wherein the supercooling method performs the forcible convection step when the lower sensed temperature is higher than a forcible convection reference temperature, and when the lower sensed temperature is equal to or lower than a forcible convection reference temperature, if either the upper heat source supply step or the lower heat source supply step is performed, the supercooling method performs the forcible convection step.
24. (canceled)
Type: Application
Filed: Jan 6, 2010
Publication Date: Nov 17, 2011
Applicant: LG ELECTRONICS, INC. (Seoul)
Inventor: Sang-Ho Oh (Daegu)
Application Number: 13/143,008
International Classification: F25D 29/00 (20060101);