Magazine Loading of Solid Products and Method of Dispensing Same
A method of dispensing a first solid product and a second solid product with a solid product dispenser includes placing the first solid product in a product housing of the dispenser and placing the second solid product in the product housing on top of the first solid product, the first and second solid products being different products. A portion of the first solid product is dispensed during at least a first cycle of the dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed, then a portion of the first solid product and a portion of the second solid product are dispensed during at least a second cycle of the dispenser until the first solid product has been completely depleted, and then a portion of the second solid product is dispensed during at least a third cycle of the dispenser.
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This application is a continuation application of U.S. patent application Ser. No. 11/487,138, filed Jul. 14, 2006.
FIELD OF THE INVENTIONThe present invention relates to magazine loading of solid products by alternating two different solid products within a product housing of a solid product dispenser and a method of dispensing the magazine loaded solid products.
BACKGROUND OF THE INVENTIONExtruded clay or ceramic tile, sometimes called quarry tile, is commonly used in institutional and non-institutional kitchens such as restaurants because it is relatively inexpensive, durable, and has relatively low porosity. Quarry tile is made from natural clays with the composition being approximately 50% hard particles (silicon) and the other 50% soft particles (clay components). When the clay tile is fired, it develops a pervious glaze-like coating which encapsulates pores under the surface. Because of the pervious nature of the surface, these pores collect and entrap various soils that are extremely difficult to clean thoroughly.
During the manufacturing process of quarry tile, a natural surface roughness may be created consisting of hard, microscopic peaks of silica and inert clays. The surface texture or roughness coupled with the surface porosity provides the tile with an optimum static coefficient of friction (traction). New quarry tile tends to be slip-resistant, and some tiles feature anti-slip properties such as added grit, grid patterns, or a rougher surface texture. However, even the anti-slip tile becomes worn and soiled over time and becomes slippery and potentially dangerous. After a short time, the quarry tile receives abrasion and surface wear due to foot traffic, soils, and daily surface cleaning. The microscopic peaks may become polished or worn down, leading to flat surface areas. These worn areas result in a lower static coefficient of friction and create a potentially slippery floor surface. In addition, frying, grilling, and sautéing create airborne grease, which causes a potentially hazardous film to develop on the tile. Despite daily cleaning, there if often a buildup of soil and grease over time, and a quarry tile floor can become saturated with grease and continue to stay slippery despite routine cleaning.
Hard surface cleaners useful in institutional and non-institutional environments may take any number of forms. An example of such a cleaner is an aqueous cleaner formulation that can be neutral, acidic, or alkaline in pH when diluted to create a use solution. Aqueous neutral, acidic, or alkaline cleaners in use solutions are typically formulated using a major proportion of an aqueous diluent and a minor proportion of the cleaner. Cleaners having a neutral pH or an alkaline pH effectively remove fresher grease soils, and cleaners having an acidic pH effectively remove polymerized grease soils. An example of an acidic cleaner formulation useful in cleaning soils comprising food residue is disclosed in U.S. Pat. No. 6,432,906, which is incorporated by reference herein. An example of a basic (alkaline) cleaner formulation useful in cleaning soils comprising food residue is disclosed in U.S. Pat. No. 5,474,698, which is incorporated by reference herein.
U.S. Pat. No. 5,797,986, which is incorporated by reference herein, discloses a method of cleaning a floor using a first cleaner with a pH departing from neutral followed by a second cleaner with a complementary pH. In one aspect, the first cleaner is an acidic cleaner and the second cleaner is a basic cleaner. In another aspect, the first cleaner is a basic cleaner and the second cleaner is an acidic cleaner. This method provides optimal cleaning.
The cleanliness of hard surfaces such as floors is characteristic of a substantially improved coefficient of friction (hereinafter “COF”). A COF greater than about 0.4 connotes a non-slip surface of substantially improves safety when compared to slippery soiled surfaces. By increasing the coefficient of friction (traction) and reducing floor slipperiness, dangerous accidents can be reduced.
SUMMARY OF THE INVENTIONOne aspect of the present invention provides a method of dispensing a first solid product and a second solid product with a solid product dispenser. The first solid product and the second solid product are positioned in a product housing of the solid product dispenser. The first solid product and the second solid product are different products. The first solid product is placed in the product housing of the solid product dispenser, and the second solid product is placed in the product housing of the solid product dispenser on top of the first solid product. A portion of the first solid product is dispensed during at least a first cycle of the solid product dispenser to create a first use solution until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed. A portion of the first solid product and a portion of the second solid product are dispensed during at least a second cycle of the solid product dispenser to create a second use solution until the first solid product has been completely depleted. A portion of the second solid product is dispensed during at least a third cycle of the solid product dispenser to create a third use solution. The first use solution, the second use solution, and the third use solution are different cleaning solutions that are used separately.
One aspect of the present invention provides a method of dispensing a first solid product and a second solid product with a solid product dispenser. The first solid product and the second solid product are positioned in a product housing of the solid product dispenser. The first solid product and the second solid product are different products. The first solid product is placed in the product housing of the solid product dispenser. A portion of the first solid product is dispensed during at least a first cycle of the solid product dispenser to create a first use solution until the first solid product has been partially depleted to a size small enough to allow the second solid product to be positioned in the product housing on top of the first solid product. The second solid product is placed in the product housing of the solid product dispenser on top of the first solid product. A portion of the first solid product is dispensed during at least a second cycle of the solid product dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed. A portion of the first solid product and a portion of the second solid product are dispensed during at least a third cycle of the solid product dispenser to create a second use solution until the first solid product has been completely depleted. A portion of the second solid product is dispensed during at least a fourth cycle of the solid product dispenser to create a third use solution. The first use solution, the second use solution, and the third use solution are different cleaning solutions that are used separately.
One aspect of the present invention provides a method of dispensing a first solid product and a second solid product with a solid product dispenser. The first solid product and the second solid product are positioned in a product housing of the solid product dispenser. The first solid product and the second solid product are different products. The first solid product is placed in the product housing, and a bottom portion of the first solid product is contacted with a diluent to dissolve a portion of the first solid product to create a first use solution. A portion of the first solid product is dispensed during at least a first cycle of the solid product dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to be positioned within the product housing on top of the first solid product. The second solid product is placed in the product housing of the solid product dispenser on top of the first solid product. A bottom portion of the first solid product is contacted with the diluent to dissolve a portion of the first solid product to create the first use solution. A portion of the first solid product during at least a second cycle of the solid product dispenser is dispensed until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed. A bottom portion of the first solid product and a bottom portion of the second solid product is contacted with the diluent to dissolve a portion of the first solid product and a portion of the second solid product to create a second use solution. A portion of the first solid product and a portion of the second solid product is dispensed during at least a third cycle of the solid product dispenser until the first solid product has been completely depleted. A bottom portion of the second solid product is contacted with the diluent to dissolve a portion of the second solid product to create a third use solution. A portion of the second solid product is dispensed during at least a fourth cycle of the solid product dispenser.
The present invention relates to magazine loading of solid products by alternating two different solid products within a product housing of a solid product dispenser and a method of dispensing the magazine loaded solid products.
The term “alternating” as used herein includes arranging at least two different solid products in a desired order including, but not limited to, every other, every second, every third, and the like. The purpose for alternating at least two different solid products is to cycle the use solutions created therefrom through a desired pH range to enhance the overall effectiveness of the system. The exact manner in which the solid products are alternated may vary depending upon the type of cycling desired.
Any suitable solid product dispenser may be used. Examples of suitable solid product dispensers are disclosed in U.S. Pat. Nos. 4,426,362; 4,687,121; 4,690,305; and 4,826,661 and U.S. Provisional Patent Application No. 60/795,340. Because such solid product dispensers are well known in the art, only a general description of how such a solid product dispenser operates is discussed.
As the first solid product 150 erodes and becomes smaller, a greater portion of the second solid product 160 will be sprayed with the diluent. Eventually, over a course of several dispensing cycles, the first solid product 150 will be completely dispensed leaving just the second solid product 160 to be dispensed. As the first solid product 150 is eroded and becomes smaller, or as the second solid product 160 is eroded and becomes smaller, a new first solid product 150 may be placed on top of the second solid product 160. Thus, as the solid products are dispensed, alternating products are placed within the product housing 103 to replenish the products.
It is recognized that solid products smaller in size may be placed within the product housing so that the first solid product does not have to be partially depleted before the second solid product is placed on top of the first solid product within the product housing. Alternatively, the product housing may be large enough to receive both solid products.
If the first solid product 150 is an acidic cleaning product, then the second solid product 160 is preferably an alkaline cleaning product. During the transition from the first solid product 150 to the second solid product 160, the pH changes from acidic to neutral (while a portion of both solid products 150 and 160 are being eroded and dispensed) to alkaline. If the first solid product 150 is an alkaline cleaning product, then the second solid product 160 is preferably an acidic cleaning product. During the transition from the first solid product 150 to the second solid product 160, the pH changes from alkaline to neutral to acidic.
Although acidic cleaning products and alkaline cleaning products are described herein, it is recognized that other suitable products providing benefits of alternating chemistries may also be used. It is also recognized that more than two products may be rotated within the product dispenser. Any products that could be placed within a product housing of the same dispenser could be used. Preferably, the products would not chemically react with one another. Preferably, the products would dispense at approximately the same rate and utilize the same dispenser settings such as pressure, nozzle height, flow rate, temperature, etc.
This rotation through the ranges of pH (acid to neutral to alkaline to neutral to acid . . . ) delivers improved cleaning results. Preferably, the acidic use solution has a pH of 3.00 to 6.00, the neutral use solution has a pH of 6.00 to 8.00, and the alkaline use solution has a pH of 8.00 to 11.00. Cleaning products having an acidic pH effectively remove polymerized grease soils while cleaning products having an alkaline pH effectively remove fresher grease soils. During the transition from an acidic pH to an alkaline pH, there is a neutral pH, which is effective in removing fresher grease soils although not typically as well as an alkaline pH. Acidic cleaning products remove build-up on floors not effectively removed by alkaline cleaning products and vice versa. Therefore, by alternating these products within a product dispenser, improved cleaning results are delivered.
A preferred acidic cleaning product includes the ingredients listed in Table 1. The weight percentage is the weight of an ingredient based upon the total weight of the composition.
It is recognized that any suitable acidic cleaning product may be used. An example of an acidic cleaning product that may be used is disclosed in U.S. Pat. No. 6,432,906, which is incorporated by reference herein. Another example of an acidic cleaning product that may be used is disclosed in U.S. Patent Application Publication No. US 2005/0197276 A1, which is incorporated by reference herein.
A preferred alkaline cleaning product includes the ingredients listed in Table 2. The weight percentage is the weight of an ingredient based upon the total weight of the composition.
It is recognized that any suitable alkaline cleaning product may be used. An example of an alkaline cleaning product that may be used is disclosed in U.S. patent application Ser. No. 11/487,599, titled Alkaline Floor Cleaning Composition and Method of Cleaning a Floor, and published under U.S. Patent Application Publication No. US 2008/0015133 A1, which is incorporated by reference herein. Another example of an alkaline cleaning product that may be used is disclosed in U.S. Pat. No. 5,474,698, which is incorporated by reference herein.
The acidic solid product disclosed in U.S. Patent Application Publication No. US 2005/0197276 A1 and the alkaline solid product disclosed in U.S. Patent Application Publication No. US 2008/0015133 A1 are the SOLIDSENSE™ Floor Care A & B products by Ecolab Inc. of St. Paul, Minn.
There are many benefits to simply alternating two different solid products within a product housing of a solid product dispenser. One benefit is that only one step is needed to clean the area and as product is dispensed in a use solution, the use solution rotates through a range of pH to effectively clean a range of soils. Another benefit is that only one product dispenser is needed and when the first product level is low, a second product is placed within the product housing. In other words, no product selection is required. This eliminates the need to keep track of which product should be used for each cleaning as the use solution is automatically dispensed by simply alternating the products within the product housing and using the dispenser in its normal course. These benefits are not exhaustive as there are many additional benefits obvious to those skilled in the art.
Example 1The coefficient of friction (hereinafter “COF”) was measured on quarry tile floors proximate a fryer, a grill, a sink, and a lobby at two separate quick service restaurant locations, Location 1 and Location 2. The quarry tile floors were 4 inches by 8 inches American Olean Q01 Canyon Red quarry tiles. The COF was measured using a Brungraber Mark II Slip-Tester with a 3 inches by 3 inches Neolite Sensor according to the Standard Test Method for Using a Portable Inclineable Articulated Strut Slip Tester (PIAST), Designation F 1677-96, under ASTM Standards, ASTM International of West Conshohocken, Pa.
The first measurement, measurement A, was taken after cleaning the floors with an acidic cleaning product, KADET™ Quarry Tile Floor Cleaner by Ecolab Inc. of St. Paul, Minn. Each of the floors was cleaned with a use solution of KADET™ Quarry Tile Floor Cleaner prepared in a mop bucket according to the directions on the product label. The use solution was applied onto the floor with a mop and then brushed or agitated with the mop on the surface of the floor. A squeegee was used to direct the use solution into a floor drain, and then the floor was allowed to dry. The second measurement, measurement B, was taken after cleaning the floors with an alternating acidic cleaning product and an alkaline cleaning product, the SOLIDSENSE™ Floor Care A & B products by Ecolab Inc. of St. Paul, Minn., according to the principles of the present invention. The alternating cleaning products were used over an eight week period and measured at weeks four and eight. Typically, one solid product block was used per week, so the typical cycle would allow for rotation through an acid to alkaline to acid to alkaline use solution before the measurement at week four was taken.
The measurement Dirty/Dry was taken after the breakfast or lunch activity of the quick service restaurants when the quarry tile kitchen floors would be dirty with fresh grease from frying starch or protein food items and some areas could also have polymerized grease. The measurement Dirty/Wet was taken under the same circumstances as Dirty/Dry but wet with water on the floors to simulate a spill. The measurement Clean/Dry was taken after the floors had been cleaned using the typical floor cleaning protocol using either the acidic cleaning product (measurement A) or the alternating acidic cleaning product and the alkaline cleaning product (measurement B) and the floors were allowed to dry. The Clean/Wet measurement was taken under the same circumstances as Clean/Dry but wet with water on the floors to simulate a spill or a still wet after mopping situation.
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The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.
Claims
1. A method of dispensing a first solid product and a second solid product with a solid product dispenser, the first solid product and the second solid product being positioned in a product housing of the solid product dispenser, the first solid product and the second solid product being different products, comprising:
- a) placing the first solid product in the product housing of the solid product dispenser;
- b) placing the second solid product in the product housing of the solid product dispenser on top of the first solid product;
- c) dispensing a portion of the first solid product during at least a first cycle of the solid product dispenser to create a first use solution until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed;
- d) dispensing a portion of the first solid product and a portion of the second solid product during at least a second cycle of the solid product dispenser to create a second use solution until the first solid product has been completely depleted; and
- e) dispensing a portion of the second solid product during at least a third cycle of the solid product dispenser to create a third use solution, wherein the first use solution, the second use solution, and the third use solution are different cleaning solutions that are used separately.
2. The method of claim 1, wherein during dispensing a portion of the first solid product, dispensing portions of the first solid product and the second solid product, and dispensing a portion of the second solid product there is a rotation in ranges of pH in the first, second, and third use solutions, and wherein the first use solution, the second use solution, and the third use solution are cleaning solutions used separately to target different types of soils.
3. The method of claim 1, wherein the first solid product is an acidic cleaning product and the second solid product is an alkaline cleaning product, wherein a use solution having a neutral pH is dispensed during step 1(d).
4. The method of claim 3, wherein the acidic use solution has a pH from 3.00 to 6.00, the neutral use solution has a pH from 6.00 to 8.00, and the alkaline use solution has a pH from 8.00 to 11.00.
5. The method of claim 1, wherein the first solid product is an alkaline cleaning product and the second solid product is an acidic cleaning product, wherein a use solution having a neutral pH is dispensed during step 1(d).
6. The method of claim 5, wherein the alkaline use solution has a pH from 8.00 to 11.00, the neutral use solution has a pH from 6.00 to 8.00, and the acidic use solution has a pH from 3.00 to 6.00.
7. A method of dispensing a first solid product and a second solid product with a solid product dispenser, the first solid product and the second solid product being positioned in a product housing of the solid product dispenser, the first solid product and the second solid product being different products, comprising:
- a) placing the first solid product in the product housing of the solid product dispenser;
- b) dispensing a portion of the first solid product during at least a first cycle of the solid product dispenser to create a first use solution until the first solid product has been partially depleted to a size small enough to allow the second solid product to be positioned in the product housing on top of the first solid product;
- c) placing the second solid product in the product housing of the solid product dispenser on top of the first solid product;
- d) dispensing a portion of the first solid product during at least a second cycle of the solid product dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed;
- e) dispensing a portion of the first solid product and a portion of the second solid product during at least a third cycle of the solid product dispenser to create a second use solution until the first solid product has been completely depleted; and
- f) dispensing a portion of the second solid product during at least a fourth cycle of the solid product dispenser to create a third use solution, wherein the first use solution, the second use solution, and the third use solution are different cleaning solutions that are used separately.
8. The method of claim 7, wherein during dispensing a portion of the first solid product, dispensing portions of the first solid product and the second solid product, and dispensing a portion of the second solid product there is a rotation in ranges of pH in the first, second, and third use solutions, and wherein the first use solution, the second use solution, and the third use solution are cleaning solutions used separately to target different types of soils.
9. The method of claim 7, wherein the first solid product is an acidic cleaning product and the second solid product is an alkaline cleaning product, wherein a use solution having a neutral pH is dispensed during step 7(e).
10. The method of claim 9, wherein the acidic use solution has a pH from 3.00 to 6.00, the neutral use solution has a pH from 6.00 to 8.00, and the alkaline use solution has a pH from 8.00 to 11.00.
11. The method of claim 7, wherein the first solid product is an alkaline cleaning product and the second solid product is an acidic cleaning product, wherein a use solution having a neutral pH is dispensed during step 7(e).
12. The method of claim 11, wherein the alkaline use solution has a pH from 8.00 to 11.00, the neutral use solution has a pH from 6.00 to 8.00, and the acidic use solution has a pH from 3.00 to 6.00.
13. A method of dispensing a first solid product and a second solid product with a solid product dispenser, the first solid product and the second solid product being positioned in a product housing of the solid product dispenser, the first solid product and the second solid product being different products, comprising:
- a) placing the first solid product in the product housing;
- b) contacting a bottom portion of the first solid product with a diluent to dissolve a portion of the first solid product to create a first use solution;
- c) dispensing a portion of the first solid product during at least a first cycle of the solid product dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to be positioned within the product housing on top of the first solid product;
- d) placing the second solid product in the product housing of the solid product dispenser on top of the first solid product;
- e) contacting a bottom portion of the first solid product with the diluent to dissolve a portion of the first solid product to create the first use solution;
- f) dispensing a portion of the first solid product during at least a second cycle of the solid product dispenser until the first solid product has been partially depleted to a size small enough to allow the second solid product to also be dispensed;
- g) contacting a bottom portion of the first solid product and a bottom portion of the second solid product with the diluent to dissolve a portion of the first solid product and a portion of the second solid product to create a second use solution;
- h) dispensing a portion of the first solid product and a portion of the second solid product during at least a third cycle of the solid product dispenser until the first solid product has been completely depleted;
- i) contacting a bottom portion of the second solid product with the diluent to dissolve a portion of the second solid product to create a third use solution; and
- j) dispensing a portion of the second solid product during at least a fourth cycle of the solid product dispenser.
14. The method of claim 13, wherein during dispensing a portion of the first solid product, dispensing portions of the first solid product and the second solid product, and dispensing a portion of the second solid product there is a rotation in ranges of pH in the first, second, and third use solutions, and wherein the first use solution, the second use solution, and the third use solution are cleaning solutions used separately to target different types of soils.
15. The method of claim 13, wherein the first use solution has an acidic pH, the second use solution has a neutral pH, and the third use solution has an alkaline pH.
16. The method of claim 15, wherein the acidic use solution has a pH from 3.00 to 6.00, the neutral use solution has a pH from 6.00 to 8.00, and the alkaline use solution has a pH from 8.00 to 11.00.
17. The method of claim 13, wherein the first use solution has an alkaline pH, the second use solution has a neutral pH, and the third use solution has an acidic pH.
18. The method of claim 17, wherein the alkaline use solution has a pH from 8.00 to 11.00, the neutral use solution has a pH from 6.00 to 8.00, and the acidic use solution has a pH from 3.00 to 6.00.
19. The method of claim 13, wherein the products are sprayed with the diluent.
Type: Application
Filed: Aug 2, 2011
Publication Date: Nov 24, 2011
Applicant:
Inventors: Kristine J. Williams (Oak Ridge, NC), Thomas P. Berg (Greensboro, NC), Karen O. Rigley (Greensboro, NC)
Application Number: 13/196,574
International Classification: B67D 7/06 (20100101);