DUST-DISPOSAL HEAT-DISSIPATION DEVICE WITH DOUBLE COOLING FANS

Abstract

A heat dissipation device includes a fin set, a cover, a first fan, a second fan and a control module. The fin set includes a plurality of cooling fins transversely spaced apart and has a substantially flat section at a bottom thereof for contacting a heat source. The cover includes a plate which covers a top surface of the fin set and has two inlets longitudinally spaced apart. The first and second fans are mounted in the two inlets of the cover for generating airflow toward front and rear top sections of the fin set respectively. Additionally, the control module is configured to either actuate the first and second fans upon receiving a working signal or execute the following steps upon receiving a dust-disposal signal: (a). turning on the first cooling fan and turn off the second cooling fan simultaneously for a period of time; and (b). turning on the second cooling fan and turn off the first cooling fan simultaneously for a period of time.

Description

BACKGROUND OF INVENTION

1. Field of Invention

The present invention relates to a heat dissipation device having double cooling fans, and in particular to the one with dust removal function.

2. Related Prior Art

Computer components often exude a large amount of heat during operation of the computer system. In order to keep the components within their safe operating temperatures, heat generated by the components must be dissipated. Varied cooling apparatuses are used to remove heat from computer components.

Taiwan Patent No. 371497 is exemplary of patent directed to a dual-fan heat dissipation device of the type to which this invention is directed. The dissipation device mainly includes two cooling fans and a fan control module for controlling rotation of the cooling fans. One of the fans is arranged to draw cooler air into a computer chassis from outside while the other fan is to exhaust hot air out of the computer chassis. The fan control module is configured to enable the fans to run in turn. That is, when one fan rotates, the other stops, and they take turns. In this manner, resonance effect, which is often caused by a dual-fan device in a computer system, may be reduced, and thereby the noise is diminished. However, the dual-fan heat dissipation device as described in that patent has no dust removal function.

Another heat dissipation device is described in U.S. Pat. No. 7,630,201 and includes two fans which take turns to rotate in the opposite direction to keep a heat sink cool. However, the fans are not able to run together at the same time for cooling the heat sink, and therefore the heat dissipation efficiency of the same is limited.

SUMMARY OF INVENTION

Broadly stated, the present invention is directed to a dual-fan heat dissipation device with a dust removal function. The heat dissipation device generally includes a fin set, a cover, a first cooling fan, a second cooling fan and a control module. The fin set includes a plurality of cooling fins alongside each other. The cover has a main plate which covers a top of the fin set. The first and second cooling fans are disposed on the cover. Upon being actuated, the first cooling fan is able to generate airflow toward a front top section of the fin set. Likewise, the second cooling fan is able to generate airflow toward a rear top section of the fin set upon being actuated. The control module is configured to either actuate the first and second fans upon receiving a working signal or execute the following steps upon receiving a dust-disposal signal:

(a). turning on the first cooling fan and turn off the second cooling fan simultaneously for a period of time; and

(b). turning on the second cooling fan and turn off the first cooling fan simultaneously for a period of time.

By virtue of the control module, during the time period of step (a), the first cooling fan generates airflow to have a heat exchange with the cooling fins of the fin set, as well as to remove dust from the fin set and the second cooling fan. In like manner, the second cooling fan is able to generate airflow to cool the fin set and remove dust from the fin set and the first cooling fan simultaneously during the time period of step (b). In particular, in the aforementioned steps, the first and second cooling fans each rotates in the same direction without reverse rotation.

Preferably, after the step (a) but before the step (b), the control module further executes the step of simultaneously turning on the first and second cooling fans. In this way, while the control module is shifting from step (a) to the step (b), a situation where both the first and second cooling fans are both shut down can be avoided.

In addition, the fin set has a substantially flat section, a front inclined section and a rear inclined section at a bottom thereof. The flat section is defined for contacting a heat source. The front and rear inclined sections are located at opposite sides of the flat section. The front inclined section faces obliquely toward the first cooling fan. The rear inclined section faces obliquely toward the second cooling fan. Besides, the front and rear inclined sections are slanted toward the flat section. As such, the rear inclined section is able to direct air toward the second cooling fan in step (a) and the front inclined section toward the first cooling fan in step (b).

Further features and advantages of the present invention will be appreciated by review of the following detailed description of the invention.

BRIEF DESCRIPTION OF DRAWINGS

The invention is illustrated by the accompanying drawings in which corresponding parts are identified by the same numerals and in which:

FIG. 1 is a perspective view of a circuit board and an embodiment of a heat dissipation device in according with the present invention;

FIG. 2 is another perspective view, partially exploded to show details of a bottom of a fin set of the heat dissipation device;

FIG. 3 is a cross-sectional view of the heat dissipation device, showing the route of airflow when the two cooling fans are both in working states;

FIG. 4 is another cross-sectional view of the heat dissipation device, showing the route of airflow when only the left fan is in the working state; and

FIG. 5 is a view similar to FIG. 4, showing the route of airflow when only the right cooling fan is in the working state.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENT

Turning in detail to the drawings, a heat dissipation device is illustrated in FIGS. 1 and 2 in accordance with the preferred embodiment of the invention. The heat dissipation device includes a first cooling fan 1, a second cooling fan 2, a cover 3, a fin set 4 and a control module 5. Note that, in this embodiment, the control module 5 is integrated on a printed circuit board 8.

As shown in FIG. 1, the fin set 4 includes a plurality of cooling fins 40 spaced apart in a transverse direction X. Channels are defined between adjacent cooling fins 40. The cover 3 includes a main plate 30 and two baffles 31 extending downward from opposite sides of the main plate 30. The main plate 30 covers a top surface of the fin set 4 and has two inlets 301 and 302 defined therein and spaced apart in a longitudinal direction Y. The first cooling fan 1 is mounted in the inlet 301 of the cover 3. Upon being actuated, the first cooling fan 1 is able to generate airflow toward a front top section of the fin set 4. Similarly, the second cooling fan 2 is mounted in the other outlet 302 of the cover 3 and is able to generate airflow toward a rear top section of the fin set 4 upon being actuated.

The control module 5 is generally composed of a micro controller and some transistor switch circuits, as will be described later.

As shown in FIG. 2, the fin set 4 has a substantially flat section 41 at the bottom thereof for contacting a heat source 6. In this example, the heat source 6 includes a heat conductive block 61 and heat absorption sections of some heat pipes 7. In another example, the heat source 6 may be a CPU, a GPU or other heat-generating components.

As shown in FIG. 3, the flat section 41 of the fin set 4 contacts the heat source 6. The heat conductive block 61 of the heat source 6 abuts against a chip 80 of the circuit board 8. Therefore, heat generated by the chip 80 can be transferred by the heat conductive block 61 and the heat pipes 7 to the fin set 4 for further dissipation.

As can be seen in FIGS. 3-5, the circuit board 8 is a computer display card inside a computer host. The chip 80 is a GPU integrated on the computer display card. The control module 5 is integrated on the circuit board 8 and is coupled to the first and second cooling fans 1, 2 for power control over the two cooling fans 1, 2 in order to selectively turn on or off the first and second cooling fans 1, 2. Most importantly, the control module 5 is configured to either actuate the first and second fans 1, 2 upon receiving a working signal or execute the following steps upon receiving a dust-disposal signal:

(a). turning on the first cooling fan 1 and turn off the second cooling fan 2 simultaneously; and

(b). turning on the second cooling fan 2 and turn off the first cooling fan 1 simultaneously.

It is noted that each of the steps (a) and (b) is executed for a predetermined period of time, such as dozens of seconds or minutes.

There are a number of ways to generate the working signal. For instance, a push by a user via a quick launch button of a keyboard of the computer host enables the computer host to generate a working signal. In another way, a working signal may also be generated by a program which drives the computer host to generate the same. In yet another way, the computer host may be required to generate a working signal when a temperature inside the computer host is detected by a temperature sensor and the temperature value is above a criterion.

Similarly, there are a number of ways to generate a dust-disposal signal. For instance, by a push of another button (such as a button special created for dust removal) on the computer host or another quick launch button. In another way, a dust-disposal signal may be generated by the computer host by means of a computer program. In yet another way, the computer host may be required to generate a dust-disposal signal once a total operating time value of the first and second cooling fans is up to a predetermined standard value.

In any case, upon receiving the working signal, the control module 5 immediately actuates the first and second cooling fans 1, 2 for heat dissipation. That is, the control module 5 allows the first and second cooling fans 1, 2 to be powered in such a way that the first and second cooling fans 1, 2 are able to generate airflow, as shown by arrows in FIG. 3. In this state, the first and second cooling fans 1, 2 are operating for heat dissipation from the circuit board 8 and the chip 80. As can be seen from arrows in FIG. 3, particles A, such as dust or feather dust, are remained on a surface of the fin set 4, namely a front top edge 40a and a rear top edge 40b, which face the direction of the airflow. Besides, on the surfaces of the fan blades of the first and second cooling fans 1, 2 are particles (not shown) too.

In particular, once the control module 5 receives the dust-disposal signal, the control module 5 executes the aforementioned steps (a) and (b) to cast out those particles. Firstly, in step (a), the first cooling fan 1 is turned on and working while the second cooling fan 2 is turned off and stops working, under the control of the control module 5. At this time, the first cooling fan 1 generates airflow as shown by arrows in FIG. 4. According to the direction of the airflow in FIG. 4, those particles A accumulated on the rear top edge 40b of the fin set 4 as well as the particles which are on the blades of the second cooling fan 2 are blew off by the airflow of the first cooling fan 1. Note that, in addition to the dust removal, the first cooling fan 1, in the meanwhile, runs for heat dissipation.

Secondly, in step (b), the first cooling fan 1 is turned off and stops working under the control of the control module 5. However, the second cooling fan 2 is turned on by the control module 5 and starts to run to generate airflow as shown by arrows in FIG. 5. According to the direction of the airflow in FIG. 5, those particles A accumulated on the front top edge 40a of the fin set 4 as well as the particles which are on the blades of the first cooling fan 1 are blew off by the airflow of the second cooling fan 2. Also note that, in addition to the dust removal, the second cooling fan 2, in the meanwhile, runs for heat dissipation.

As described above, when the computer host generates the dust-disposal signal, the control module 5 receives the signal and then executes the steps (a) and (b) to enable the first and second cooling fans 1, 2 to remove the dust in turn. If necessary, the control module 5 can further executes another round of the steps (a) and (b) each for a while and repeats that over and over again. Anyhow, it can be understood that, by virtue of the control of the control module 5 over the first and second cooling fans 1, 2, the fin set 4 as well as the first and second cooling fans 1, 2 can be kept clean without dust accumulation, which has significant positive effect on the heat-dissipation-efficiency of the entire heat dissipation device.

It should be noted that when being actuated by the control module 5 to execute the regular heat dissipation process, the two cooling fans 1, 2 both rotate in a rotational direction. In addition to that, in response to the dust-disposal signal, the control module 5 drives the first and second cooling fans 1, 2 to continue rotating in the same rotational direction. These greatly differ from the prior arts where the cooling fans are constructed to rotate reversely for dust removal purpose.

While the first and second cooling fan 1, 2 are taking turns to run as mentioned in the steps (a) and (b), it may happen that the two cooling fans 1, 2 are shutting down simultaneously in a short time. This may happened due to a circuit delay, for example. Sometimes the result, because of the short shutdown, could also be incorrectly deemed as a problem by a user. In this regard, the control module 5 may be further configured to execute the step of simultaneously turning on the first and second cooling fans 1, 2, after the step (a) but before the step (b), so as to prevent the two cooling fans 1, 2 from shutting down at the same time.

In this preferred embodiment, the control module 5 is integrated on the computer display card; however, in other embodiments, it may also be integrated on a mother board of the computer host. In either way, the resources of GPU on the display card or CPU on the mother board can be employed to replace the micro controller of the control module 5. Alternatively, the control module 5 may be an independent circuit module.

Referring back to FIG. 2, the fin set 4 has the bottom including a front inclined section 42 and a rear inclined section 43 on opposite sides of the flat section 41. The front and rear inclined sections 42, 43 are slanted toward the flat section 41, as shown in FIG. 3. The cooling fins 40 of the fin set 4 are placed side by side and joined together. Each cooling fin 40, substantially fabricated by metal punching process, is made of copper or aluminum. Each cooling fin 40 includes a base plate 401 together with a middle folded edge 402, a front oblique folded edge 403 and a rear oblique folded edge 404 each extending from a bottom of the base plate 401. Those middle folded edges 402 of the cooling fins 40 together define the flat section 41 of the fin set 4. Those front oblique folded edges 403 of the cooling fins 40 together define the front inclined section 42 of the fin set 4. Also, those rear oblique folded edges 404 of the cooling fins 40 together define the rear inclined section 43 of the fin set 4. However, this is simply an example of the fin set 4; and the fin set 4 may be made by any other way, such as by aluminum extrusion process.

Additionally, the front inclined section 42 of the fin set 4 faces obliquely towards the first cooling fan 1 while the rear inclined section 43 of the fin set 4 faces obliquely toward the second cooling fan 2. As shown in FIG. 4, the rear inclined section 43 of the fin set 4 is constructed to guide airflow towards the second cooling fan 2. On the other hand, the front inclined section 42 of the fin set 4 is to guide airflow towards the first cooling fan 1, as depicted in FIG. 5. However, the front and rear inclined sections 42, 43 of the fin set 4 may be deleted from the entire device without substantially affecting performance.

It will be appreciated that although a particular embodiment of the invention has been shown and described, modifications may be made. It is intended in the claims to cover such modifications which come within the spirit and scope of the invention.

Claims

1. A heat dissipation device, comprising:

a fin set including a plurality of cooling fins transversely spaced apart and having a substantially flat section at a bottom thereof for contacting a heat source;

a cover including a main plate which covers a top surface of the fin set and has two inlets defined therein and longitudinally spaced apart; and

a first cooling fan mounted in one of the two inlets of the cover for generating airflow toward a front top section of the fin set;

a second cooling fan mounted in the other inlet of the cover for generating airflow toward a rear top section of the fin set; and

a control module configured to either actuate the first and second fans upon receiving a working signal or execute the following steps upon receiving a dust-disposal signal:

(a). turning on the first cooling fan and turn off the second cooling fan simultaneously for a period of time; and

(b). turning on the second cooling fan and turn off the first cooling fan simultaneously for a period of time.

2. The heat dissipation device of claim 1, wherein after the step (a) but before the step (b), the control module further executes the step of turning on the first and second cooling fans simultaneously.

3. The heat dissipation device of claim 1, wherein the bottom of the fin set further has a front inclined section and a rear inclined section on opposite sides of the flat section; and the front and rear inclined sections face obliquely towards the first and second cooling fans respectively and both are slanted toward the flat section.

4. The heat dissipation device of claim 2, wherein the bottom of the fin set further has a front inclined section and a rear inclined section on opposite sides of the flat section; and the front and rear inclined sections face obliquely towards the first and second cooling fans respectively and both are slanted toward the flat section.

5. A control module employed to control a first cooling fan and a second cooling fan and configured to either actuate the first and second fans upon receiving a working signal or execute the following steps upon receiving a dust-disposal signal:

(a). turning on the first cooling fan and turn off the second cooling fan simultaneously for a period of time; and

(b). turning on the second cooling fan and turn off the first cooling fan simultaneously for a period of time.

6. The control module of claim 5, wherein after the step (a) but before the step (b), the control module further executes the step of turning on the first and second cooling fans simultaneously.

7. A fin set comprising a plurality of cooling fins transversely spaced apart, and having a substantially flat section, a front inclined section and a rear inclined section at a bottom thereof; the flat section situated in between the front and rear inclined sections for contacting a heat source; and the front and rear inclined sections being slanted toward the flat section.