SHELTER HAVING A PROTECTIVE LAYER
A hard walled shelter has first and second substantially parallel corner posts. The hard walled shelter also has an upper frame support extending between first ends of the corner posts and a lower frame support extending between second ends of the corner posts. The hard walled shelter additionally has a moveable wall. The moveable wall has a lower portion hinged at the lower frame support and an upper portion that fits securely on the interior of the corner posts when the moveable wall is in a closed configuration. When the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter. The hard walled shelter also has a coupling that extends around the perimeter of the opening in the shelter.
The present application claims the benefit of U.S. Provisional Patent Application 61/373,473; filed Aug. 13, 2010.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTThe work resulting in this invention was supported in part by the U.S. Army Medical Material Development Agency (USAMMDA) under Contract No. W81XWH-08-C-0060. The U.S. Government therefore has certain rights in the invention.
BACKGROUND1. Field of Invention
The present application relates to ISO containers, container units or shelters coupled to form an ISO container, and more particularly to a shelter having a protective layer.
2. Related Art
Standard (International Organization for Standardization) shipping containers are capable of being formed by using multiple container units or modules. Standard ISO shipping containers having three equal sized modules are known. Each module is known as a tri-con container. The three tri-con containers, when coupled together, have generally the size and shape of a standard ISO shipping container. The standard size for such containers is about 8 feet tall, 8 feet wide, and 20 feet long. The tri-con containers may be coupled together by coupling devices that extend through mating, locking holes on corner posts of the containers. The resulting assembled container may be shipped by commercial means, such as by truck, railway, boat or aircraft, including military aircraft. If need be, such a tri-con container may be deployed at a remote location.
Expandable shelters are known which can be inflated at a remote location for medical uses, temporary housing, disaster recovery, meeting space, office space or laboratory space. These shelters typically include a skin or fabric which may rest on a frame. Such a frame may be formed from an air beam structure. Air beam structures typically comprise tubes which have a desired size and shape and which are inflated with air to form a relatively rigid structure. Prior to deployment, these shelters may be rolled up and stowed in relatively small space.
SUMMARYIn accordance with one aspect of the present invention, a hard walled shelter is provided. The hard walled shelter comprises first and second substantially parallel corner posts disposed at a first end of the shelter. The hard walled shelter also comprises an upper frame support extending between first ends of the corner posts. The hard walled shelter further comprises a lower frame support extending between second ends of the corner posts. The hard walled shelter additionally comprises a moveable wall having a lower portion hinged at the lower frame support and an upper portion fitting securely on the interior of the corner posts when the moveable wall is in a closed configuration in which the moveable wall is displaced between the first and second corner posts, when the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter. The hard walled shelter also comprises a coupling configured to extend around the perimeter of the opening in the shelter.
In accordance with another aspect of the present invention, an expandable soft wall shelter is provided. The expandable soft wall shelter has an expanded and a collapsed configuration. The expandable shelter is in a collapsed configuration when disposed within a hard walled shelter. The expandable shelter comprises a coupling configured to connect the expandable shelter to the hard walled shelter. The expandable shelter also comprises a beam structure configured to be inflated to expand the expandable shelter into the expanded configuration. The expandable shelter further comprises at least one fabric layer. The expandable shelter additionally comprises at least one protective layer. The expandable shelter also comprises a vestibule configured to provide a transition from the hard walled shelter to the expandable shelter when the expandable shelter is in the expanded configuration.
The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures is represented by a like descriptor. For purposes of clarity, not every component may be labeled in every drawing.
The advantages and features of this invention will be more clearly appreciated from the following detailed description, when taken in conjunction with the accompanying drawings, in which:
In the present invention, typical tri-con containers may be configured to be used with inflatable shelters. Three such tri-con containers, or container units or modules, may be coupled together for shipping and storage. In this assembled state, the three tri-con containers have the size and shape of a typical ISO shipping container, and form a unitary structure. That is, they have a rectangular shape and a size of about 8 feet×8 feet×20 feet.
In one aspect of this invention, one of the tri-con containers includes four corner posts, and four sidewalls extending between adjacent corner posts as well as a top wall and a bottom wall. At least one and typically two of the sidewalls are hinged at their bottom edge which permits these sidewalls to be pivoted downwardly to form a ramp. Typically, for two walls that pivot downwardly, they are disposed opposite one another, although they need not be. In one embodiment of this aspect, a softwalled, expandable shelter is associated with each of these sidewalls. These softwalled, expandable shelters may be strapped to the inside surface of the sidewall, prior to deployment. In another embodiment, the shelters, prior to deployment, are nested one above the other when the sidewalls are raised to their vertical position.
In one embodiment, each of the softwalled, expandable shelters includes an air beam structure with a skin or layer of fabric placed thereover. A vestibule or portico is disposed at one end of the shelter. The vestibule or portico is attachable to a fabric connector surrounding an opening in the tri-con containers formed by lowering the sidewall. The vestibule or portico may include an attachment device, such as a zipper, which mates with a zipper on the fabric connector to attach the vestibule or portico to the tri-con container. In another embodiment, the softwalled, expandable shelter may include an inner lining, such as an antimicrobial lining, which may also be attached to a layer of such lining in the fabric connector.
In another aspect, two softwalled, expandable shelters may be provided extending from opposite sides of a tri-con container. The pivoted sidewalls provide a transition from a ground surface to an interior of the tri-con container.
In another aspect of the invention, a third side of the tri-con container, which is intermediate the first two sides and extends perpendicular thereto, may also be formed with a ramp and a fabric connector. Another shelter system, such as an expandable hard walled ISO shelter, or another softwalled, expandable shelter, may be attached to the tri-con container along the third side. This attachment may be similar to the attachment of the other softwalled, expandable shelters, such as by using a vestibule or portico and a fabric connector surrounding the opening to the tri-con container on the third side.
In yet another aspect of the invention, another tri-con container may include a mechanical module which provides electrical and environmental support for the softwalled, expandable shelters. This second tri-con container could include heating and air conditioning systems, air filters, humidity control, electrical power and a fuel tank for powering the electrical generator and the heating and air conditioning systems.
In yet another aspect of the invention, a third tri-con container may be provided having the same size and shape as the first two tri-con containers. This third tri-con container may include an additional mechanical module for servicing the expandable ISO shelter, or a third softwalled, expandable shelter. In another embodiment, the third tri-con container may provide storage for other supplies to be used in conjunction with the softwalled, expandable shelters, or with the expandable ISO shelter.
In yet another aspect of the invention, the sidewalls on the first tri-con container may be raised or lowered using a cable and reel disposed on either side of the sidewall. The reels may be coupled by a shaft such that both reels may be operated in synchronism from a drive mechanism disposed on one side of the tri-con container.
One embodiment of a structure 10 of this invention will now be described with respect to
In one aspect, unit 100 may be associated with at least one, and typically two softwalled, expandable shelters as will now be described with particular reference to
Typically, unit 100 includes four corner posts 126. One corner post 126 is disposed at the junction of sidewalls 110 and 114, another post 126 is disposed at the junction of sidewalls 110 and 116, another post 126 is disposed at the junction of sidewalls 112 and 114, and another post 126 is disposed at the junction of sidewalls 112 and 116. These corner posts 126 are standard in such tri-con containers, and typically are formed with a square or rectangular cross-section to provide structural support for unit 100. Each corner post 126 is generally vertically oriented and extends from just below bottom wall 120 to just above top wall 118. Typically, horizontal structural supports 128 extend between the corner posts 126 both adjacent bottom wall 120, and adjacent top wall 118. Supports 128 and posts 126 are known and may be formed of any material, such as iron or steel or aluminum, which provides the necessary structural support for unit 100. Typically, structural support 128 adjacent bottom wall 120 is indented or spaced inwardly with respect to the outer edge of corner posts 126, providing a discontinuity between support 128 and the outer surface of corner posts 126. Each corner post 126 typically has a connection block 130 attached, such as by welding, to its top and bottom ends. Each connection block typically has holes 132 to allow a standard container connector (not shown) to be inserted therein. These connectors permit coupling of adjacent units 20, 100 and 200 together. Holes 132 also may be used for interfacing with a crane, forklift or other like mechanism for movement of units 20, 100 and 200 from one place to another. Conventional jacks 103 may be provided for leveling of unit 100. Jacks 103 may include pegs 105 that can be inserted into holes 102 in posts 126.
At least one of sidewalls 110 and 112, and typically both of sidewalls 110 and 112, are pivotally attached to a lower structural support 128 such as by hinges 122. Thus, at least one of sidewalls 110 and 112, and typically both of sidewalls 110 and 112, may be pivoted downwardly about hinges 122 to form a ramp as shown in
Associated with at least one of sidewalls 110 and 112, and typically both sidewalls 110 and 112, may be a softwalled, expandable shelter. In one embodiment, a first expandable shelter 140 is associated with sidewall 110, and a second expandable shelter 142 is associated with sidewall 112. Prior to deployment, each shelter 140 and 142 is folded and may be strapped or otherwise attached to associated sidewall 110 and 112, respectively. Straps 144 may be used to hold the folded shelters 140 and 142 in place on respective sidewalls 110 and 112. It should be appreciated that other known devices may be used in place of straps 144 to secure shelters 140 and 142 to walls 110 and 112. Other examples include ropes, wire, hook and loop fasteners, snaps and the like. Typically, although not necessarily, first shelter 140 may be attached at an upper end of sidewall 110 and second shelter 142 may be attached at a lower end of sidewall 112, so that shelter 140 is nested above shelter 142 when sidewalls 110 and 112 are pivoted into a closed or upright position. In this way, two relatively large, folded shelters may be accommodated in one unit 100.
As shown in
In another aspect of the invention, opening 124 includes around its perimeter a coupling, such as a fabric clamp 168 containing at least one strip of an environmental fabric layer 164. There may also be a second strip of a chemical/biological barrier layer 166 in fabric clamp 168 (
In use, once it is decided to deploy shelters 140 and 142, sidewalls 110 and 112 are opened and pivoted downwardly to form ramps. Shelters 140 and 142 may then be removed from walls 110 and 112, respectively, by releasing straps 144. Shelters 140 and 142 may then be extended as shown in
In another aspect of the invention, sidewall 114 may include two doors 70 and 72 mounted on vertical hinges 74 on corner posts 126. Inside doors 70 and 72 may be a ramp 76 attached by hinges 170 to lower structural support 128 to permit ramp 76 to be pivoted from an upright or closed position to a downward position to expose opening 178. A coupling, such as fabric clamp 172, is similar to fabric clamp 168 and may extend around the perimeter of opening 178 in a manner similar to that of opening 124. Fabric clamp 172 may include first and second fabric layers affixed along one edge (not shown) similar to fabric clamp 168. Like fabric clamp 168, exposed, opposite edges of the fabric layers may include respective attachment devices (not shown), which may be zippers, Velcro strips or the like. These attachment devices are suitable for coupling with comparable attachment devices on another structure. Ramp 76 may include side ramp extenders 175 mounted on hinges 177. Once ramp 76 is pivoted downwardly, extenders 175 may be pivoted outwardly about hinges 177 to provide a wider ramp, if needed, to facilitate mating with another shelter.
One example of another shelter which may be affixed to opening 178 of unit 100, as shown in
It should be understood that shelter 300 need not be a one to three expandable ISO shelter, but could be any other suitable shelter that may be attachable to unit 100. For example, shelter 300 may be a non-expandable ISO container or a softwalled expandable shelter which has been suitably equipped for its desired use.
With reference now to
In another possible configuration, as shown in
Another aspect of the invention, as shown in
To facilitate a transition between ramp 76 and ramp 350, it may be desirable to utilize a transition ramp 362. One example of transition ramp 362 is shown in
As seen in
At least one of walls 110 and 112, and, in one embodiment, each of walls 110 and 112, may be raised or lowered using a drive mechanism 188, as shown in
Cables 195 and 196 may be disposed on opposite sides of each wall 110 and 112. Each of cables 195 and 196 may be anchored at anchor 197 and 198, respectively, each of which typically is disposed on an associated corner post 126. Associated with another end of each of cables 195 and 196 is a spool 193 and 194, respectively, onto which respective cables 195 and 196 may be wound after passing over respective pulleys 201 and 203 on associated corner posts 126. Spools 193 and 194 may be mounted on a shaft 192 that spans the width of unit 100. In this manner, spools 193 and 194 may be rotated in synchronism to allow wall 110 or 112 to be raised evenly on each side by raising each side at the same rate and the same distance. Cables 195 and 196 may pass over pulleys 199 disposed on walls 110 and 112.
Drive mechanism 188 may be coupled to shaft 192. Typically, a separate, nearly identical drive mechanism 188 is associated with each of sidewalls 110 and 112. As shown in
Each mechanism 188 will now be described with particular reference to
Units 20 and 200 may have multiple applications. For example, unit 20 may be a mechanical module which provides electrical and environmental support for unit 100 and/or shelters 140 and 142 and/or shelter 300. One example is shown in
When unit 20 includes electrical and environmental support for unit 100 and/or shelters 140 and 142, unit 20 may include a heating and air conditioning system 48 and a power unit 50. In one embodiment, the heating and air conditioning system 48 is suitable for providing environmental support for shelters 140 and 142, has a cooling capacity of about 10 tons and has a heating capacity of about 22 kilowatts. Filter beds may be included, along with a humidity control and a switchable fresh air source. Unit 50, in one example, can be a 40-kilowatt on-board generator. Duct interfaces 54 may be provided along sidewall 40 at opening 46. Duct interfaces may be connected to ducts in shelters 140 and 142 such as by duct work 58 to provide air flow to and from shelters 140 and 142. Power unit 50 may be coupled to a power connection 56 which in turn can be coupled to power connector 186 on unit 100 and to shelters 140 and 142 by wires 59. A fuel tank (not shown) may be included for providing fuel to the power unit 50. One example is a 80-gallon fuel tank for any suitable fuel, such as diesel or jet fuel. Cooling fans 62 may also be provided for ventilation of unit 20. These fans typically are provided in openings in top wall 24.
Unit 200 has the same conventional tri-con structure as units 20 and 100. Unit 200 may be used in one of several different ways. In one embodiment, unit 200 serves as a storage facility for containing gear used in conjunction with shelters 140, 142 or shelter 300. In another embodiment, when structure 10 is used in conjunction with a shelter 300, unit 200 may contain apparatus that provides the heating and air conditioning support and electrical power support for shelter 300. As shown in
In another aspect, certain conventional handling devices used to move tri-cons or ISO containers from one place to another grip the container at the bottom end of post 126 utilizing holes 132 in connection blocks 130. An example is the U.S. Military Future Medium Tactical Vehicle with Load Handling Systems (FMTV-LHS). These mechanized devices typically have arms that ride along lower structural supports 128 until arriving at connection block 130. Conventional tri-con structures, as presently built, may not be manipulated by these devices, because the device hangs up at the intersection of surface 250 along structural support 128 and a surface on post 126 which is disposed at right angles to surface 250. This problem may be solved with respect to each of units 20, 100 and 200 by the provision of an adaptor 254 which extends from surface 250 to surface 256, the outside facing surface of post 126. The outer surface of adaptor 254 may be generally flush with the outer surface 256 such that there is a smooth transition from surface to surface. Similarly, the outer surface of adapter 254 transitions smoothly to the outer surface 250 on support 128. As a result, the handling device (not shown) can ride along surface 250 and then along the outer surface of adapter 254 and onto surface 256 where it can extend into a hole 132 on connection block 130. The lifting device may be spring-loaded or biased inwardly toward support 128 to facilitate this movement.
It should be appreciated that various embodiments may be formed with one or more of the above-described features. The above aspects and features may be employed in any suitable combination as the present invention is not limited in this respect. It should also be appreciated that the drawings illustrate various components and features which may be incorporated into various embodiments. For simplification, some of the drawings may illustrate more than one optional feature of the feature or component. However, the invention is not limited to the specific embodiments disclosed in the drawings. It should be recognized that the invention encompasses embodiments which may include only a portion of the components illustrated in any one drawing figure, and/or may also encompass embodiments combining components illustrated in multiple different drawing figures.
It should be understood that the foregoing description of various embodiments is intended merely to be illustrative thereof and that other embodiments, modifications, and equivalents are within the scope of the invention recited in the claims appended hereto.
Claims
1. A hard walled shelter comprising:
- first and second substantially parallel corner posts disposed at a first end of the shelter;
- an upper frame support extending between first ends of the corner posts;
- a lower frame support extending between second ends of the corner posts;
- a moveable wall having a lower portion hinged at the lower frame support and an upper portion fitting securely on the interior of the corner posts when the moveable wall is in a closed configuration in which the moveable wall is displaced between the first and second corner posts, when the moveable wall is in an open configuration the moveable wall is disposed away from the hard walled shelter to form an opening in the shelter; and
- a coupling configured to extend around the perimeter of the opening in the shelter.
2. The hard walled shelter of claim 1, wherein an expandable shelter is connected to the hard walled shelter by using the coupling, the expandable shelter is configured to expand when the moveable wall is in the open configuration.
3. The hard walled shelter of claim 2, wherein the expandable shelter comprises at least one protective layer.
4. The hard walled shelter of claim 3, wherein at least one protective layer is a nuclear, biological and chemical layer.
5. The hard walled shelter of claim 3, wherein at least one protective layer is a environmental layer.
6. The hard walled shelter of claim 1, further comprising a vestibule configured to attach to the hard walled shelter to provide a transition from the hard walled shelter to another shelter.
7. The hard walled shelter of claim 6, wherein the vestibule has a fabric clamp that is configured to interact with the coupling to connect the vestibule to the container.
8. The hard walled shelter of claim 6, wherein the vestibule is configured to provide a sealed connection between the hard walled shelter and another shelter.
9. The hard walled shelter of claim 6, wherein the vestibule comprises at least one protective layer that includes a nuclear, biological and chemical layer and an environmental layer.
10. An expandable soft wall shelter having an expanded and a collapsed configuration, the expandable shelter being in a collapsed configuration when disposed within a hard walled shelter, comprising:
- a coupling configured to connect the expandable shelter to the hard walled shelter;
- a beam structure configured to be inflated to expand the expandable shelter into the expanded configuration;
- at least one fabric layer;
- at least one protective layer; and
- a vestibule configured to provide a transition from the hard walled shelter to the expandable shelter when the expandable shelter is in the expanded configuration.
11. The expandable shelter of claim 10, wherein the at least one protective layer is a nuclear, biological and chemical layer.
12. The expandable shelter of claim 11, wherein the at least one protective layer is an environmental layer.
13. The expandable shelter of claim 10, wherein the at least one protective layer is attached to the container by the coupling.
14. The expandable shelter of claim 10, wherein the protective layer is disposed on the interior of the expandable shelter.
15. The expandable shelter of claim 10, wherein the coupling is a fabric clamp of the vestibule.
Type: Application
Filed: Aug 12, 2011
Publication Date: Feb 16, 2012
Inventors: Philip T. Cantin (Guildhall, VT), Rick A. Cochran (St. Johnsbury, VT), Justin M. White (West Danville, VT)
Application Number: 13/209,067
International Classification: E04H 15/48 (20060101); B65D 88/00 (20060101);