GAS PRESSURE REGULATOR SYSTEM
A gas pressure regulator system comprises a regulator body and a separate port collar. The regulator body has a high pressure chamber and a low pressure chamber, and generally houses a regulator valve system to control the pressure of the fluid moving from the high pressure chamber to the low pressure chamber. The port collar has at least one high pressure port and one low pressure port, and is adapted to be mounted on the regulator body. When the port collar is in its mounted position, the high pressure ports are in fluid communication with the high pressure chamber, and the low pressure port is in fluid communication with the low pressure chamber. The port collar may be rotatable with respect to the regular body without disrupting the fluid communication between respective chambers and pressure ports. The high pressure ports may accommodate such fixtures as a high pressure burst disk assembly, a fill nipple or a pressure gauge. The low pressure port may accommodate a low pressure burst disk.
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This application claims the benefit of U.S. Provisional Application No. 61/379,202, filed on Sep. 1, 2010, the content of which is incorporated by this reference in its entirety for all purposes as if fully set forth herein.
TECHNICAL FIELDThe present invention relates generally to regulators for regulating gas from a tank that contains compressed gas to a paintball gun, marker, or other application designed to utilize or be activated by gas at a controlled pressure.
BACKGROUNDPressure regulators are commonly relied on to reduce the pressure of a gas as it is delivered from a pressurized gas reservoir, such as a portable compressed air tank, to an application device, such as a paintball marker. Paintball markers may feature a gas pressure regulator directly connected to the mouth of a tank designed to store gasses at very high pressures, typically between 3000-4500 psi. Commonly referred to as “tank regulators,” these gas pressure regulators may reduce the pressure of the gas delivered from the tank down to, for example, 600-800 psi before the gas enters the paintball marker for use in firing a projectile.
Given the high pressures involved and the proximity of the pressurized tanks to the players, it is desirable for tank regulators to feature one or more pressure relief mechanisms, such as a burst disk, and in some cases a pressure gauge. However, these safety and monitoring mechanisms can protrude radially outward from the regulator in ways which may cause injury to the player or the regulator components. Moreover, there is significant cost and complexity involved in machining a durable regulator body which simultaneously provides a housing for the regulator valve components and multiple external ports to accommodate fixtures such as burst disks, pressure gauges and fill nipples.
SUMMARYThe shortcomings of the prior art are overcome and additional advantages are provided by a gas pressure regulator system comprising a regulator body and a separate port collar. The regulator body has a high pressure chamber and a low pressure chamber. The low pressure chamber receives pressurized fluid from the high pressure chamber in a manner controlled by a regulator valve subsystem. The port collar has at least one high pressure port and one low pressure port, and is adapted to be mounted on the regulator body. When the port collar is in its mounted position, the high pressure ports are in fluid communication with the high pressure chamber, and the low pressure port is in fluid communication with the low pressure chamber.
The high pressure ports may accommodate such fixtures as a high pressure burst disk assembly, a fill nipple or a pressure gauge. The low pressure port may accommodate, for example, a low pressure burst disk. To reduce manufacturing costs, the port collar and regulator body may be made of different materials, such as aluminum and brass, respectively. They may also be machined or otherwise formed independently of each other. The source end of the regulator body can be threaded into a source fitting which is in fluid communication with a reservoir for storing pressurized fluid.
The gas pressure regulator system also includes a poppet member and an application interface member toward the application end of the regulator system. A gas receipt fitting of an application device, such as a paintball marker, can be threaded onto the application interface member. Once the poppet member is pressed toward its open position, gas under regulated pressure can flow from the low pressure chamber to the application device. The application interface member of some embodiments can be placed in various rotational positions prior to being affixed non-rotatably to the regulator body.
The regulator body may also feature a torque engagement portion. The torque engagement portion can serve to interact with the application interface member to prevent its rotation with respect to the regulator body, and also to engage a torque tool, such as an adjustable or socket wrench, to assist in securing the threaded engagement of the regulator body to a fluid reservoir housing as well as the threaded removal therefrom.
Further advantages of the present invention may become apparent to those skilled in the art with the benefit of the following detailed description of the preferred embodiments and upon reference to the accompanying drawings in which:
Referring now to the drawings, like reference numerals designate identical or corresponding features throughout the several views.
Referring to
Referring to
Referring to
The high pressure ports 122 may threadedly accommodate such fixtures as a high pressure burst disk assembly, a fill nipple or a pressure gauge (not shown). The low pressure port 123 may threadedly accommodate, for example, a low pressure burst disk (not shown). To help reduce manufacturing costs, the port collar 120 and regulator body 110 may be made of different materials. For example, the port collar can be made substantially of aluminum while the regulator body can be made substantially of brass. The may also be machined or otherwise formed independently of one another.
Referring to
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Embodiments typically further comprise an application interface member 114 adapted to engage the regulator body 110 proximate the application end 113 in non-rotatable fashion, and releasably engage a gas receipt fitting of an application device, such as a paintball marker. As illustrated generally at 196 in
In particular embodiments, such as the one depicted in
Referring to
In certain embodiments, such as the one shown in
In particular embodiments, the port collar 120 is rotatable about the regulator body 110 when the port collar 120 is in its mounted position. In other embodiments, the port collar 120 is non-rotatable about the regulator body 110 when the port collar 120 is in its mounted position. This non-rotatability may be as a result of frictional engagement caused by the axial securement of the port collar 120 with respect to the regulator body 110 when the embodiment is in assembled form and the retainer member 166 is fully tightened. In such a case, the port collar may be rotated, to reposition a pressure gauge for example, simply by momentarily removing the gas receipt fitting of the application device and loosening the retainer member 166. Alternatively or additionally, in some embodiments the non-rotatability of the port collar 120 may be established by way of, for example, the engagement of complimentary male and female rotation detent features or tapered surfaces (not shown).
An additional embodiment of a gas pressure regulator system is depicted generally at 210 in
An embodiment such as the one illustrated at 215 in
As illustrated in
While embodiments of the invention have been illustrated and described, it is not intended that these embodiments illustrate and describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention.
Claims
1. A gas pressure regulator system comprising:
- (a) a regulator body having a high pressure chamber and a low pressure chamber, the low pressure chamber being adapted to receive pressurized gas from the high pressure chamber in a manner controlled by a regulator valve subsystem; and
- (b) a port collar having a high pressure port and low pressure port, and being adapted to receivingly engage the regulator body for placement of the port collar in a mounted position on the regulator body, the high pressure port being in fluid communication with the high pressure chamber when the port collar is in the mounted position, and the low pressure port being in fluid communication with the low pressure chamber when the port collar is in the mounted position.
2. A gas pressure regulator system as defined in claim 1 in which the port collar is rotatable about the regulator body when the port collar is in the mounted position.
3. A gas pressure regulator system as defined in claim 1 in which the port collar is non-rotatable about the regulator body when the port collar is in the mounted position.
4. A gas pressure regulator system as defined in claim 1 in which the port collar is made substantially of aluminum and the regulator body is made substantially of brass.
5. A gas pressure regulator system as defined in claim 1 in which the regulator body has a high side bore, a low side bore, and an ambient bore, and is adapted such that when the port collar is in the mounted position:
- (a) the high side bore is in fluid communication between the high pressure chamber and the high pressure port;
- (b) the low side bore is in fluid communication between the low pressure chamber and the low pressure port; and
- (c) the ambient bore is in general fluid communication with the ambient environment.
6. A gas pressure regulator system as defined in claim 5 in which the regulator body has a first annular groove and a second annular groove, the high side bore being in fluid communication between the high pressure chamber and the first annular groove, and the low side bore being in fluid communication between the low pressure chamber and the second annular groove.
7. A gas pressure regulator system as defined in claim 6 in which the regulator body has three gasket grooves, the first annular groove and the second annular groove each being axially flanked by two of the gasket grooves.
8. A gas pressure regulator system as defined in claim 1 in which the regulator body further has a source end and an application end, and the gas pressure regulator system further comprises an application interface member adapted to:
- (a) engage the regulator body proximate the application end in non-rotatable fashion; and
- (b) releasably engage a gas receipt fitting of an application device.
9. A gas pressure regulator as defined in claim 8 in which the regulator body has threading proximate the source end, the threading being adapted to threadedly engage a source fitting in fluid communication with a reservoir for pressurized fluid, and the application interface member is adapted to threadedly engage the gas receipt fitting of the application device.
10. A gas pressure regulator system as defined in claim 8 in which the regulator body and the application interface member are integrally formed.
11. A gas pressure regulator system as defined in claim 8 further comprising a regulator valve subsystem, a poppet subsystem and a retainer member, the regulator valve subsystem being adapted to be housed generally within the regulator body, the retainer member being adapted to threadedly engage the regulator body proximate the application end and thereby limit the movement of the regulator valve subsystem and the poppet subsystem with respect to the regulator body in a direction from the source end toward the application end.
12. A gas pressure regulator system as defined in claim 8 in which the application interface member is adapted to axially receivingly engage the regulator body.
13. A gas pressure regulator system as defined in claim 12 in which the regulator body and the application interface member are adapted such that the application interface member can axially receivingly engage the regulator body in non-rotatable fashion at multiple rotational positions with respect to the regulator body.
14. A gas pressure regulator system as defined in claim 13 in which the regulator body includes a torque engagement portion adapted to:
- (a) engage an inner surface of the application interface member so as to prevent the application interface member from rotating with respect to the regulator body when the application interface member is in receiving engagement with the regulator body; and
- (b) engage a torque tool to assist in the threaded engagement of the regulator body to a source fitting and threaded removal therefrom.
15. A gas pressure regulator system as defined in claim 12 further comprising a regulator valve subsystem, a poppet subsystem and a retainer member, the regulator valve subsystem being adapted to be housed generally within the regulator body, the retainer member being adapted to threadedly engage the regulator body proximate the application end and thereby limit the movement of the regulator valve subsystem, the poppet subsystem, the application interface member and the port collar with respect to the regulator body in a direction from the source end toward the application end, the regulator body further having a first axial detent for limiting the movement of the application interface member and the port collar with respect to the regulator body in a direction from the application end toward the source end.
16. A gas pressure regulator system comprising:
- (a) regulator valve subsystem;
- (b) a poppet subsystem;
- (c) a regulator body having a source end, an application end, a high pressure chamber, a low pressure chamber, a high side bore and a low side bore, the low pressure chamber being adapted to receive pressurized gas from the high pressure chamber in a manner controlled by the regulator valve subsystem, the regulator valve subsystem being housed generally within the regulator body;
- (d) a port collar having a plurality of high pressure ports and a low pressure port, and being in receiving engagement with the regulator body and axially restrained in a mounted position on the regulator body, the high pressure ports being in fluid communication with the high pressure chamber by way of the high side bore, and the low pressure port being in fluid communication with the low pressure chamber by way of the low side bore;
- (e) an application interface member engaged with the regulator body proximate the application end in non-rotatable fashion, and adapted to releasably engage a gas receipt fitting of an application device; and
- (f) a retainer member, the retainer member being threadedly engaged with the regulator body proximate the application end and thereby limiting the movement of the regulator valve subsystem and the poppet subsystem with respect to the regulator body in a direction from the source end toward the application end.
17. A gas pressure regulator as defined in claim 16 in which:
- (a) the regulator body proximate the source end is adapted to threadedly engage a source fitting in fluid communication with a reservoir for pressurized fluid, and thereby releasably secure the reservoir in fluid communication with the high pressure chamber; and
- (b) the application interface member is adapted to threadedly engage the gas receipt fitting of the application device.
18. A gas pressure regulator system as defined in claim 16 in which:
- (a) the regulator body has a first annular groove, a second annular groove, and three gasket grooves, the high side bore being in fluid communication between the high pressure chamber and the first annular groove, the low side bore being in fluid communication between the low pressure chamber and the second annular groove, and the first annular groove and the second annular groove are each axially flanked by two of the gasket grooves; and
- (b) the gas pressure regulator system further comprises three port collar o-rings, each of the port collar o-rings being positioned within a respective one of the gasket grooves and generally between the regulator body and the port collar.
19. A gas pressure regulator system comprising:
- (a) regulator valve subsystem;
- (b) a poppet subsystem;
- (c) a regulator body having a source end, an application end, a first axial detent, a high pressure chamber, a low pressure chamber, a high side bore and a low side bore, the low pressure chamber being adapted to receive pressurized gas from the high pressure chamber in a manner controlled by the regulator valve subsystem, the regulator valve subsystem being housed generally within the regulator body, the regulator body proximate the source end is adapted to threadedly engage a source fitting in fluid communication with a reservoir for pressurized fluid, and thereby releasably secure the reservoir in fluid communication with the high pressure chamber, the regulator body further having a first annular groove, a second annular groove, and three gasket grooves, the high side bore being in fluid communication between the high pressure chamber and the first annular groove, the low side bore being in fluid communication between the low pressure chamber and the second annular groove, and the first annular groove and the second annular groove are each axially flanked by two of the gasket grooves;
- (d) a port collar having a plurality of high pressure ports and a low pressure port, and being in receiving engagement with the regulator body and axially restrained in a mounted position on the regulator body, the high pressure ports being in fluid communication with the high pressure chamber by way of the high side bore, and the low pressure port being in fluid communication with the low pressure chamber by way of the low side bore;
- (e) an application interface member axially receivingly engaged with the regulator body proximate the application end in non-rotatable fashion, and adapted to threadedly engage a gas receipt fitting of an application device;
- (f) a retainer member, the retainer member being threadedly engaged with the regulator body proximate the application end and thereby limiting the movement of the regulator valve subsystem and the poppet subsystem with respect to the regulator body in a direction from the source end toward the application end, the port collar and the application interface member being axially secured on the regulator body by way of cooperation between the retainer member and the first axial detent; and
- (g) three port collar o-rings, each of the port collar o-rings being positioned within a respective one of the gasket grooves and generally between the regulator body and the port collar.
20. A gas pressure regulator as defined in claim 20 further comprising a high pressure burst disk assembly threadedly affixed to one of the high pressure ports, and a low pressure burst disk assembly threadedly affixed to the low pressure port.
21. A gas pressure regulator as defined in claim 12 in which the application interface member includes an interface proximal end and the port collar includes a collar distal portion, the collar distal portion being adapted to at least partially axially receive the interface proximal end such that the interface proximal end, the collar distal portion and the regulator body at least partially axially overlap one another.
Type: Application
Filed: Aug 30, 2011
Publication Date: Apr 19, 2012
Applicant: YSN Imports, Inc. (Gardena, CA)
Inventors: Shmuel Dovid Newman (Redondo Beach, CA), Jeffrey Brown (North Logan, UT)
Application Number: 13/221,846