Collapsible Liquid Tank
A collapsible liquid storage tank for use in a freight container for selectively carrying solid freight and bulk liquid freight includes a substantially rigid gantry having a plurality of support posts, a first frame, a second frame suspended from the gantry, a substantially inelastic flexible fabric container having sidewalls connected between the first frame and the second frame, a liquid impermeable elastic bladder disposed within the fabric container and having seals along flat surfaces of the elastic bladder, a centrally positioned outlet, and a hoist coupled between the gantry and the second frame for lifting the second frame towards the first frame.
This application is a continuation-in-part of prior U.S. application Ser. No. 12/483,307, filed Jun. 12, 2009.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNone
REFERENCE TO A “SEQUENCE LISTING”None
BACKGROUND OF THE INVENTION1. Technical Field
This invention relates generally to collapsible tanks for freight containers that allow the freight container to be converted to selectively carry solid freight or bulk liquid freight, and more particularly to a collapsible tank that is both stronger and easier to clean than heretofore known tanks.
2. Description of Related Art
Collapsible tanks of the general type with which this invention is concerned are shown in U.S. Pat. Nos. 6,015,055; 6,065,265; 6,131,756; 6,216,900; and 6,299,437.
SUMMARY OF THE INVENTIONWhile the collapsible containers described in the patents mentioned above have been very successful and have provided significant advantages over liquid transfer vessels used in the past, there is a need for such containers that are especially adapted for use in transporting liquids, including but not limited to liquid food products and liquid chemicals, and particularly for containers for storing and transporting liquids, which containers are inexpensive, light, and easy to clean. It is to these characteristics of containers for transporting liquids that the present invention is addressed.
Heretofore, such tanks have employed a flexible inner liner and a flexible outer shell attached to top and bottom frame portions of the tank.
A disadvantage of constructions of the type heretofore used is that it is desirable, for reducing the load on the outer shell and the structure supporting the tank, that the sides and perhaps the bottom of the tank be permitted to swell to a slightly rounded shape when filled with liquid, to reduce stresses on the tank material. For cleaning purposes, it is preferable that the sides and bottom of the tank be relatively flat so that they may be effectively cleaned between uses. Heretofore, the sides and bottom of the tank employed seals along the vertical corners and the perimeter edges of the tank where liquid would collect, making it difficult to clean the tank between uses.
Another disadvantage of tank constructions heretofore used is that liquid pooled in the end corners and would not completely drain out without raising the portion of the tank farthest from the outlet slightly higher than the other end portion of the tank having the outlet.
Briefly stated and in accordance with one aspect of this invention a collapsible liquid storage tank for use in a freight container for selectively carrying solid freight and bulk liquid freight includes a substantially rigid gantry having a plurality of support posts, a first frame, a second frame suspended from the gantry, a substantially inelastic flexible fabric container having sidewalls connected between the first frame and the second frame, a liquid impermeable elastic bladder disposed within the fabric container, and a hoist coupled between the gantry and the second frame for lifting the second frame towards the first frame.
In accordance with another aspect of the invention the collapsible liquid storage tank includes an impermeable elastic bladder that is smaller than a substantially inelastic flexible fabric container when the liquid impermeable elastic bladder is relaxed and larger than the substantially elastic fabric container when the liquid impermeable elastic bladder is expanded so that the expanded size of the bladder is limited by the substantially in the last flexible fabric container.
In accordance with another aspect of the invention the liquid impermeable elastic bladder has a substantially smooth inner surface when not expanded to facilitate cleaning.
The gantry includes a plurality of short vertical support members 17, a long double support member 37, 43 at each corner, and a single support member 15 along each side disposed between the double support members. The double support members 37 support the pulleys 42 around which the lifting cables 34, 36 are entrained. The single support members support the horizontal support rails 19 and 21, and also act as guides for the transverse members 18, which, as can be seen in
Cables 34, 36 are attached to a motorized winch 40 and entrained over pulleys 42 mounted to the upper platform of the gantry and then downwards to the lower support frame 14 for the tank.
As can be seen from
Preferably, the inelastic fabric container 26 and the elastic bladder 64 are secured to the upper and lower frames by a securing rail or batten 74 attached to the frame by a bolt or similar fastener as shown in
As shown in
The ends of transverse members 18 engage the vertical support portions 37, 43, 15 of the gantry 16 to keep the upper frame 12 at least loosely aligned with the gantry. Left and right horizontal support rails 19, 21 support the transverse cross members 18 from which the upper frame 12 is suspended at a position intermediate the top of the gantry 16 and the bottom of the trailer. The rails are attached to the approximate midpoint of the vertical support members of the gantry 16 or alternatively, cables may be attached to the upper frame 12 that permit the upper frame 12 to be lowered into a position only part-way down the gantry structure.
A plurality of shorter vertical supports 17 extend from a bottom rail 90 mounted or resting on the floor of the trailer to intermediate horizontal support rails 19 and 21. Note that the intermediate rails 19 and 21 may be formed in one or more pieces that are attached to the tops of the vertical supports and/or interrupted and welded thereto.
As can be seen from
As can be seen in
This lifting can also be seen in
To fabricate an end section 102 having the diagonal seals 130, 132, 134, 136, two end panels 140, 142 and a center panel 144 are fabricated and welded together as shown in
The middle portion 109 may also be fabricated from multiple panels, for example, 214, 216, 218, 220 and 222 as shown in
It should be appreciated by those having ordinary skill in the art that end section 104 is fabricated in the same manner as end section 102, except in a mirrored configuration, to form the opposite end of the elastic bladder 100.
To assemble the elastic bladder 100, end sections 102, 104 are first fabricated and sealed and then additional middle portion panels are added to each section 102, 104 to form two bladder end parts. The two end parts are then sealed to center panel 218 to complete the elastic bladder 100. The tooling used to seal the middle portion panels is removed through portal 133 described in more detail above. Each middle portion panel 214, 216, 218, 220, 222 may also have another seal perpendicular to the perimeter edge seals to fabricate the tubular or rectangular panel structure from a flat sheet of material. In an embodiment of the invention, this seal is formed before the perimeter edges of the panels are sealed together and is preferably located on a flat surface of the panel rather than a corner to prevent liquid from collecting in the corner, which is difficult to clean.
All internal seals, including for example with respect to end section 102, the diagonal seals 130, 132, 134, 136, the sealable edges of the panels 146, 148, 150, 152 and the sealable edges of the end section to the middle portion 109, 110 and 108, 112 all include an overlap of approximately 1 inch and are welded by applying RF energy using 3.5 kilowatts of RF power for approximately 14 second at an air pressure of 60 psi to form a 100% solid weld. The seals are allowed to cool for approximately 22 seconds. All the seals and edges are preferably sealed together using either butted joints or lap joints.
As discussed above, the elastic bladder 100 is preferably provided with an enlarged bead 86, as shown in
As shown in
There has thus been described collapsible storage tank for use in a freight container for selectively carrying solid freight and bulk liquid freight. Those skilled in the art will recognize that modifications may be made in the apparatus described herein without departing from the true spirit and scope of the invention which accordingly are intended to be limited solely by the appended claims.
Claims
1. A liquid impermeable elastic bladder for a collapsible storage tank for carrying bulk liquid freight comprising:
- a first and a second end section, each end section having an end wall, two sidewalls, a top wall, a bottom wall, a sealable edge, a diagonal seal extending along each of the two sidewalls from a first and second corner of the end section to the sealable edge, and, two diagonal seals extending along the top wall from a third and forth corner of the end section to the sealable edge; and
- a middle portion having sealable edges coupled to the sealable edges of the first and second end sections.
2. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the diagonal seals are each welded together.
3. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the sealable edges of the first and second end sections are each welded to one of the sealable edges of the middle portion.
4. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the diagonal seals further comprise a one inch overlap.
5. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the middle portion comprises multiple panels of an elastic material welded together.
6. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the sealable edges of the first and second end sections each form butt joints with one of the sealable edges of the middle portion.
7. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the sealable edges of the first and second end sections each form lap joints with one of the sealable edges of the middle portion.
8. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein each end section and the middle portion further include a folded over sealed edge forming a compartment for receiving a rope.
9. The liquid impermeable elastic bladder for a collapsible storage tank of claim 1, wherein the first and second end sections each comprise two end panels coupled to a center panel.
10. A collapsible liquid storage tank for use in a trailer for selectively carrying solid freight and bulk liquid freight comprising:
- a substantially rigid gantry having a first plurality of support posts;
- a first frame;
- a second frame suspended from the gantry;
- a substantially inelastic flexible fabric container having side walls connected between the first frame and the second frame;
- a liquid impermeable elastic bladder having two end sections and a middle portion, each end section having a diagonal seal extending from each corner of an end wall of the end section, the elastic bladder disposed within the fabric container; and
- a hoist coupled between the gantry and the second frame for lifting the second frame towards the first frame.
11. The collapsible liquid storage tank of claim 10 further comprising an outlet port centrally positioned within a floor of the liquid impermeable elastic bladder.
12. The collapsible liquid storage tank of claim 11 wherein the outlet port is removeably attached to discharge piping on a floor of the trailer.
13. The collapsible liquid storage tank of claim 12 wherein the inelastic flexible fabric container forms a substantially funnel-shaped bottom configuration when the second frame is lifted into an emptying position.
14. The collapsible liquid storage tank of claim 10 wherein the elastic bladder is collapsed when the second frame is lifted towards the first frame into a storage position.
15. A collapsible liquid storage tank for use in a trailer for carrying bulk liquid freight comprising:
- a first frame coupled to the trailer;
- a second frame coupled to the first frame;
- a substantially inelastic flexible fabric container having side walls connected between the first frame and the second frame;
- a liquid impermeable elastic bladder disposed within the fabric container;
- an outlet centrally positioned within a floor of the liquid impermeable elastic bladder; and
- a hoist coupled to the first and second frames for lifting the second frame towards the first frame and reducing the spacing between the second frame and the first frame.
16. The collapsible liquid storage tank of claim 15 wherein the second frame is suspended approximately six inches from a bottom of the trailer towards the first frame into an emptying position.
17. The collapsible liquid storage tank of claim 16 wherein the outlet port is temporarily fixed to the bottom of the trailer in the emptying position.
18. The collapsible liquid storage tank of claim 16 wherein the inelastic flexible fabric container forms a substantially funnel-shaped bottom configuration in the emptying position.
19. The collapsible liquid storage tank of claim 15 wherein the second frame is suspended proximate the first frame in a storage position.
20. The collapsible liquid storage tank of claim 15 in which the liquid impermeable elastic bladder has a substantially smooth inner surface when not expanded.
Type: Application
Filed: Feb 6, 2012
Publication Date: May 31, 2012
Inventors: Kale Mark Buonerba (Orchard Park, NY), David Buonerba (Orchard Park, NY)
Application Number: 13/366,652
International Classification: B65D 88/00 (20060101);