Methods for Retrieving A Dipper Assembly
A stripper device for a wellhead defining the terminus of an aliphatic hydrocarbon production well. The stripper device includes a lubricator assembly having a lubricator pipe in communication with the wellhead and a dipper assembly traversing within the lubricator pipe and the well. A controller assembly provides instructions in a computer readable format to regulate the collection of liquid aliphatic hydrocarbons from the well with the dipper assembly. The stripper device includes a recovery assembly having a pivot element coupled to a lubricator pipe and to the wellhead. The pivot element renders the lubricator pipe to communicate with the wellhead in a first position and renders the lubricator pipe apart from the wellhead in a second position to expose the wellhead free of obstructions including those from the lubricator assembly.
This application is a Divisional of Non-Provisional application Ser. No. 12/916,560, filed Oct. 31, 2010, which claims benefit under 35 U.S.C. §119(e) from prior U.S. Provisional Patent Application Ser. No. 61/280,450 filed on Nov. 4, 2010 entitled “Stripper Device and Method of Use”, by inventor George Thomas Strong, the entire contents of the above referenced Applications are hereby incorporated by reference as if fully set forth herein.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention generally relates to aliphatic hydrocarbon recovery systems for stripper wells. More particularly, but not by way of limitation, the present invention relates to a stripper device for extracting aliphatic hydrocarbons from a well in an operational position and featuring a pivot element for rendering a lubricator assembly apart from the wellhead in an access position whereby, for example, a dipper assembly having an interchangeable fishing neck assembly may be retrieved from downhole for servicing while in the access position.
2. Description of Related Art
Aliphatic hydrocarbons, which include petroleum and natural gases, are the most important energy source today and also serve as the raw materials for chemical products that markedly enhance the “standard of living” within developed populations. As a type of fossil fuel, aliphatic hydrocarbons are a limited natural resource whereby a growing demand for energy by rapidly emerging industrialized nations aggregated with the significant energy needs from established information-age societies has made the advent of global peak oil production eminent. Accordingly, several governmental initiatives throughout the world are presently directed toward clean energy and highly managed systems of localized hydrocarbon production in lieu of importation. Today, as fossil fuels continue to become more difficult to extract and market prices for petroleum and other hydrocarbons continue to dramatically increase, there exists a greater interest in off-shore production and reclamation of stripper wells.
In recent years, marginal or “stripper” wells are becoming more common in long established oil and gas producing regions as these natural resource reserves near the end of their economically useful life. Generally, as in one illustration, a stripper well may produce an average of less than twenty barrels of oil per day of which the majority of all petroleum wells within the continental United States are presently classified as stripper wells.
Commonly, in one illustration, a stripper well includes a pumpjack coupled to a wellhead to facilitate the extraction of fossil fuels from the well. However, many problems arise with utilizing a pumpjack on a marginally producing well in that pumpjacks are ideally designed for production activity within highly productive fields. For example, if not vigilantly attended to, a pumpjack may overwork a marginal well too fast to thus draw too much saltwater or even deplete the hydrocarbons therefrom without a natural recharge period. Unfortunately, operating pumpjacks with stripper wells also typically includes significant expenses of legal saltwater disposal and obtaining equipment for retrieving and servicing the sucker rods, pump, and mechanical truing of various well components in the frequent event of wear as well as the possible need to washout sand and other nearby debris from the casing.
Sustained operation of each stripper well is economically tenuous. Illustratively, a stripper well operators' profit varies dramatically depending on the market price of fossil fuels as well as operating costs. At times, to the detriment of polluting the nearby environment, well operators are faced with abandoning or “orphaning” a stripper well in that the stripper well is not profitable and the operator cannot afford well plugging service fees for properly retiring the well.
Unfortunately, there is no known device or method for providing sustained operation of a marginal aliphatic hydrocarbon well while providing ease of servicing. Therefore, a need exists for a system and method for extracting aliphatic hydrocarbons from a wellhead in an operational position and features a pivot element for rendering a lubricator pipe apart from the wellhead in an access position for easy entry to the wellhead for downhole servicing. There is also a need for a device and method for quickly and reliably retrieving hydrocarbon fluids from a stripper well that provides interchangeable components for ease of downhole servicing.
SUMMARY OF THE INVENTIONAspects of the present invention are found in a stripper device for a wellhead defining the terminus of an aliphatic hydrocarbon well. The stripper device includes a lubricator assembly having a lubricator pipe in communication with the wellhead and a dipper assembly traversing within the lubricator pipe and the well. A controller assembly provides instructions in a computer readable format to regulate the collection of liquid aliphatic hydrocarbons from the well with the dipper assembly. The stripper device includes a recovery assembly having a pivot element coupled to the lubricator pipe and to the wellhead. The pivot element renders the lubricator pipe to communicate with the wellhead in a first position and renders the lubricator pipe apart from the wellhead in a second position to expose the wellhead free of obstructions including those from the lubricator assembly.
In one aspect, a stripper device includes a retrieval mounting portion coupled to the dipper assembly for fixedly receiving a variety of fishing neck assemblies of a type well known in the industry. In a further aspect, the stripper device includes an impact compensator at the exterior surface of the dipper body and coupled to a removable striker unit. The impact compensator maintains a seal established by the striker unit to contain liquid aliphatic hydrocarbons within the dipper assembly while submerged within a liquid column adjacent to the downhole fluid boundary.
In one aspect, a stripper device includes a fluid indicator coupled to the wireline and the controller assembly. The fluid indicator facilitates determination of the depth within the well at which the dipper assembly hits fluid. In one further aspect, the fluid indicator includes a quantity indicator that measures the amount of tension across the wireline to provide data to the controller assembly. Accordingly, the controller assembly determines the amount of desired fluid within the dipper assembly coupled to the wireline based on the net weight of the contents in the dipper assembly and the predetermined density of the desired fluid, such as petroleum.
In one aspect, the dipper assembly for a stripper device coupled to the wellhead of an aliphatic hydrocarbon production well includes a dipper body and a removable striker unit coupled to the dipper body. The striker unit including a collection valve for rendering between a fill position and a draw position to selectively seal liquid aliphatic hydrocarbons in the dipper body. In one further aspect, the dipper assembly includes a retrieval mounting portion disposed on one end of the dipper body. As such, a control module coupled to the wireline positions the dipper assembly within the well with the wireline coupled to the dipper body at the fishing neck assembly.
In one aspect, a control system for a stripper device at a well site includes a network of stripper devices. The network provides instructions in a computer readable format to each stripper device and is coupled to a SCADA controller. The SCADA controller distributes instructions to a controller assembly of the well site stripper device for the collection of liquid aliphatic hydrocarbons with a dipper assembly.
In one aspect, a method for accessing a wellhead includes unsecuring a pivot element from a wellhead and removing fasteners from the first and second plates of the pivot element. The lubricator coupled to the first plate is moved apart from the wellhead as the second plate remains in communication with the wellhead.
In a further aspect, a method for retrieving a dipper assembly from within an aliphatic hydrocarbon wellbore includes pivoting a lubricator pipe away from the wellhead via the pivot element and stabilizing the lubricator pipe in an access position. The dipper assembly is drawn from within the well to the wellhead and removed away from the wellhead.
Other aspects, advantages, and novel features of the present invention will become apparent from the detailed description of the present invention when considered in conjunction with the accompanying drawings.
The present invention is illustrated by way of example and not by limitation in the accompanying figures, in which like references indicate similar elements, and in which:
Generally,
Skilled artisans appreciate that elements in the Figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the Figures may be exaggerated relative to the other elements to help improve understanding of the embodiments of the present invention.
DETAILED DESCRIPTIONFor a more complete understanding of the present invention, preferred embodiments of the present invention are illustrated in the Figures. Like numerals being used to refer to like and corresponding parts of the various accompanying drawings. It is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms.
As generally shown in
As discussed in greater detail below in reference to
In this application, “aliphatic hydrocarbons” is a term of organic chemistry that includes petroleum and natural gas. In this disclosure and appended claims, “production well” is a marketplace term that defines a well that brings aliphatic hydrocarbons to the earth's surface for sale. In this disclosure and appended claims, the term “stripper well” is defined as a marginal aliphatic hydrocarbon production well with an average yield that is characteristically near the end of an economically useful lifespan and includes, among others, petroleum wells as well as petroleum and natural gas wells. In this application, the terms “well”, “wellhead”, “downhole” is defined as an aliphatic hydrocarbon production well for operative engagement with a stripper device and/or dipper assembly, including, among others, a stripper well, a petroleum well as well as petroleum and natural gas well. In this application, the term “wellbore” collectively is defined as a passage formed by the lubricator pipe, wellhead, and downhole portion of an aliphatic hydrocarbon well by which a dipper assembly traverses. In this disclosure and appended claims the term “fluid boundary” is defined as the downhole transition boundary between gaseous fluids and liquid fluids that includes liquid aliphatic hydrocarbons. Furthermore, in this application, the term “servicing” or “downhole servicing” is defined as the retrieval, repair or maintenance of downhole components associated with an aliphatic hydrocarbon well. In this application the term “dipper” is defined as a fluid container or relates to a fluid container for collecting liquid hydrocarbons in a production well as a means of production. In this application, the term “retrieval tool” refers to a general class of service equipment that is lowered downhole to collect lost or stuck equipment, for example, among others, a fishing tool and a shear pulling tool. Moreover, in this disclosure and appended claims the term processor is defined as any component or group of components, including any suitable combination of hardware and software, that is capable of carrying out any of the processes as described herein in a computer readable format. Similarly, in this application the term “memory” refers to the storage of data, instructions, and other information in a computer readable format for access by the processor.
Specifically referring to
Generally, as shown in
Referring to
The stripper device 5 further includes a draw assembly 20. Shown in
The draw assembly 20 includes a sheave unit 18 coupled to the lubricator pipe 12. The sheave unit 18 facilitates alignment of the wireline 16 with respect to the lubricator pipe 12 as the draw assembly 20 positions the dipper assembly 70, coupled to the wireline 16, along the wellbore. Specifically, the sheave unit 18 and a controller assembly 40 permit the reel 21 to accurately position the dipper body 71 along the wellbore. In one embodiment, as shown in
The reel 21 is composed of metallic material, such steel. Optionally, the reel 21 includes reinforcement ribs 21a to collectively ensure the reel's 21 structural integrity to prevent warping. In one embodiment, as shown in
With reference to
The controller assembly 40 includes a control module 43. The control module 43 is coupled to the draw assembly 20 to regulate the rate the wireline 16 is wound for positioning the dipper assembly 70 along the wellbore. Thus, the control module 43 regulates the rate of collection of aliphatic hydrocarbons from the well with the dipper assembly 70.
The control module 43 features at least one processor device and at least one memory device. The control module 43 includes at least one program embodied on a computer readable medium and operable to be executed by the processor whereby the at least one program regulates the rate of collection of aliphatic hydrocarbons from the well with the dipper assembly 70. In one embodiment, as discussed below, the control module 43 is networked for remote operation. The controller assembly 40 further includes a motor 44 and a gearbox 45, each coupled to the control module 43. In operation, the controller module 43 sends control signals to the gearbox 45 and the motor 44 to cooperatively drive the reel 21 thereby regulating the rate the wireline 16 is wound for positioning the dipper assembly 70 in the wellbore. Accordingly, the motor 44 and the gearbox 45 cooperatively wind the reel 21 in either a clockwise or counterclockwise manner to effectively lower or raise the dipper assembly 70 within the aliphatic hydrocarbon well.
Moreover, the control module 43 is coupled to the pump 47. In operation, the control module 43 sends signals to the pump 47 thereby regulating the rate aliphatic hydrocarbons, including petroleum, is drawn from the dump manifold 11, through the fluid drain 38, and to the collector 39.
Optionally, as shown in
As shown in
Illustratively, for the embodiment of
As shown, in one embodiment, the quick connect interface 130 includes an electrical interface 137 for supplying electrical power and network connectivity to a component assembly connected the mounting members 133. Those of ordinary skill in the art will readily recognize that electrical power is supplied from either an external electrical source such as, among others, an electrical grid and electric generator; a combination of an external electrical source and a stripper device battery; or directly from a combination of stripper device generators or batteries. In one embodiment, as shown in
As optionally as shown in
As such, the controller assembly 40 further includes an energy manager system 205 coupled to the control module 43 and to the battery 185. The energy manager system 205 is a combination of hardware and software components for regulating the storage of electrical power during production operations for aliphatic hydrocarbons from a well with a dipper assembly.
Referring to
Specifically,
Moreover, in one embodiment, the fluid indicator 27 is coupled to the support tray 32. To operatively engage the fluid indicator 27 once coupled to the stripper device 5, the wireline 16 feeds through the guide wheel 24 and counter wheel 25 in the circuitous path described above. In one embodiment, the fluid indicator 27 is configured to be modular such that the fluid indicator 27 is releasably coupled to the stripper device 5.
Referring to
For the embodiment of
Referring to
The gliding wheel 24 further includes wire feedguide 26. The wire feedguide 26 operatively establishes a small gap between the body of the wire feedguide 26 and the groove of the sheave that comprises the gliding wheel 24 to ensure continuous placement of the wireline 16 on the groove.
The fluid indicator 27 further includes a fluid level sensor 29 positioned adjacent to and in operative engagement with the gliding wheel 24 to identify when the dipper assembly 70 hits the fluid boundary within an aliphatic hydrocarbon well, such as a petroleum well. The fluid level sensor 29 is coupled to the control module 43 for identifying the fluid boundary with data from the fluid level sensor 29. In one embodiment, the fluid level sensor 29 comprises a proximity sensor.
Illustratively, the instantaneous slack exerted across the wireline 16, as the attached dipper assembly hits fluid, consequentially displaces the gliding wheel 24 such that the resulting jarring motion due to loss of wireline tension exerted on the associated gliding wheel frame 24a triggers the fluid level sensor 29. The fluid level sensor 29 measures displacement of the gliding wheel 24 to identify the fluid boundary within the aliphatic hydrocarbon well.
Illustratively, in the embodiment of
In one embodiment, the fluid indicator 27 provides an indicator damper 28 coupled to gliding wheel 24. In operation, the indicator damper 28 modulates displacement exerted by the jarring gliding wheel 24 and frame 24a for each time the dipper assembly hits fluid. The displacement modulation is calibrated to operate with the type of fluid level sensor 29 employed by the fluid indicator 27.
Referring to
As shown, the depth gauge in one embodiment includes a counter 225 and a counter target 25t that is coupled to the counter wheel 25. As the dipper assembly traverses the wellbore, the wireline 16 operatively turns the counter wheel 25. A stripper device controller assembly coupled to the counter 225 determines the linear distance traveled by the dipper assembly along the wellbore by counting the trigger signals generated between the counter 225 and the counter target 25t. In one embodiment, trigger signals are generated between the stationary counter 225 and the revolving counter target 25t as the counter target 25t travels in tandem with the counter wheel 25. Illustratively, for the embodiment of
Referring to the embodiment of
In one embodiment, the quantity indicator 22 measures the amount of tension across the wireline 16 to provide data to the controller assembly 40. The controller assembly 40 determines the amount of desired fluid within the dipper assembly coupled to the wireline 16 based on the net weight of the contents in the dipper assembly and the predetermined density of the desired fluid stored in the at least one memory. The predetermined density of the desired fluid, in one embodiment, is based on past collections of the desired fluid by the dipper assembly that is stored in the at least one memory. Accordingly, the at least one memory is coupled to a control system for the stripper device. In particular, the control system includes a controller assembly provided by the stripper device and linked to a SCADA controller. The at least one memory of the controller assembly provides information to the SCADA controller that is related to the quantity of desired fluid collected by a dipper assembly of the stripper device, such as, among others, the quantity of liquid petroleum.
Illustratively, the quantity indicator 22 comprises a load cell. In one embodiment, the quantity indicator 22 comprises a mechanical diaphragm. The displacement measured by the quantity indicator 22 is used by a control module 43 of the controller assembly to determine the weight of specific contents sealed within a dipper assembly of a fixed volume and weight that is retrieved from downhole. Accordingly, the control module 43 includes density tables of various aliphatic hydrocarbons drawn from a particular well that are stored in a computer readable memory and thus calculates the amount of a desired fluid drawn from the well, such as, among others, the ratio of petroleum to salt water, based on the net weight of fluids drawn from a hydrocarbon well by the dipper assembly.
In one embodiment, based on the data received from the counter 225, the fluid level sensor 29, and the quantity indicator 22, the control module 43 each trend various metrics. Illustratively, these metrics include, among others, the average depth of the fluid boundary for each well, a rate by which the dipper assembly collects of aliphatic hydrocarbons from a specific stripper well without overworking that well, and the amount of a particular aliphatic hydrocarbon collected by a dipper assembly for each downhole trip.
In one embodiment as shown in
Referring now to
The dump manifold 11 of
The dump manifold 11 includes a dump actuator 15. For the embodiment of
Specifically, referring now to
Optionally, the dump actuator 215 includes a strike point 117 coupled to the flapper 115 for ensuring direct contact with the striker unit 73. As shown in
In comparing
Operatively, to engage the flapper 115 as the dipper assembly 70 contacts the driver collar 89, the proximity sensor 119 sends a signal to a control module 43 to stop the motor 44 for driving the reel 21 and thus stopping further movement of the wireline 16 and coupled dipper assembly 70. In one embodiment, the proximity sensor signal stops the motor 44 so that the dipper assembly 70 subsequently comes to rest within the lubricator pipe 12 at a predetermined distance while engaging the flapper 115.
In operation, the flapper 115 and, optionally, the strike point 117 open the sealed dipper assembly 70. In one embodiment, the flapper 115 is configured in a U-shaped profile, such as, among others, a channel-like shape or a flume shape. The flapper 115 then directs the flow of liquid hydrocarbons exiting the striker unit 73 of the dipper assembly 70 to the at least one dump processing reservoir 213. The liquid hydrocarbons are then pumped from the at least one dump processing reservoir 213 through the fluid drain 38 to the collector 39.
Referring now to
The recovery assembly 31 includes a pivot element 33. The pivot element 33 is coupled to a lubricator assembly 10 and to the wellhead 7 via a support tray 32. In general, the pivot element 33 operatively renders the lubricator pipe 12 of the lubricator assembly 10 to communicate with the wellhead 7 in a first position and renders the lubricator pipe 12 apart from the wellhead 7 in a second position. In the second position, the lubricator pipe 12 is positioned such that the dipper assembly may be retrieved from downhole and removed away from the wellhead 7. Generally, the wellhead 7 is that of an aliphatic hydrocarbon well, such as among others a petroleum well, a natural gas well, and a petroleum and natural gas well. In one embodiment, the lubricator pipe 12 in the second position is stabilized to a defined position whereby the dipper assembly may be retrieved from downhole and removed away from the wellhead 7.
In one embodiment, the pivot element 33 is releasably coupled to the support tray 32. Operatively, the support tray 32 facilitates anchoring the pivot element 32 and lubricator assembly 10 to the wellhead 7. Moreover, the support tray 32 provides a support framework for various component systems defining the stripper device 5, such as, among others, a draw assembly, a fluid indicator, a dump manifold, and a controller assembly.
In one embodiment the support tray 32 is coupled to the anchoring flange 36 while in another embodiment the support tray 32 is integral with the anchoring flange 36. The support tray 32 in one embodiment comprises a plate with a lip formed substantially about the periphery. The lip operatively retains residual fluids from the wellbore including hydrocarbon fluids, such as petroleum, that seep downward from the dump manifold 11 to the support tray 32.
Illustratively, the pivot element 172 of
In one embodiment, as shown in
Alternatively, while rendered in an access position, the lubricator pipe 177 is separated from the wellhead 169 by removing the fasteners from the corresponding lubricator mounts 176a and separating the first plate 174 from the second plate 175. Thus, while in the access position, downhole entry is achieved without the added condition of either entirely removing the lubricator pipe 177 or stripper device from the wellhead 169.
In one alternative embodiment, the second plate 175 further defines wellhead mounts 176b. Each wellhead mount 176b receives a corresponding fastener to releasably couple the pivot element 172 to the support tray 187. While in the access position, the removal of the lubricator pipe 177 entirely from the associated stripper device is quickly achieved by removing fasteners from the pivot element 172 at both the wellhead mounts 176b as well as the lubricator mounts 176a. Otherwise, while in the access position, the lubricator pipe 177 will remain fastened to the support tray 187 at the wellhead mounts 176b despite removing fasteners at the lubricator mounts 176a to gain access to the wellhead 169.
As illustratively shown in
Furthermore, the pivot element renders the lubricator assembly apart from the wellhead in a second position as shown in
Illustratively, as generally shown in
Referring now to
In one embodiment, the recovery assembly 150 further includes an anchoring flange 157. Shown in
Moreover, in one exemplary embodiment, the pivot element 151 is coupled to the anchoring flange 157. In
In one embodiment, the pivot element 151 is releasably coupled to the wellhead 169. In one embodiment, the pivot element 151 is releasable from the anchoring flange 157 to facilitate removal of the lubricator assembly 153 as the stripper device 154 remains secured to the wellhead 169. The pivot element 151 in one embodiment is releasable to remove the lubricator pipe 155 from the stripper device 154.
The recovery assembly 150 further includes lift eyes 156 disposed on the lubricator pipe 155. The lift eyes 156, in cooperative engagement with the pivot element 151, facilitate movement of the lubricator pipe 155 between the first and second positions. In one embodiment, the lift eyes 156 are disposed along the center of gravity of the lubricator pipe 155.
As optionally shown in
Optionally, the recovery assembly 150 includes a winch module. As illustrated for the recovery assembly 170 in
As generally shown in
Each fishing neck assembly 158 couples to a distal end of a wireline. Accordingly, the dipper assembly 150 is repositioned within the well while coupled to the wireline and the fishing neck assembly 158 that is secured to the retrieval mounting portion 159 of the dipper assembly 152. As shown in
The recovery assembly 150 for the embodiment of
As shown, the retrieval mounting portion 159 defines a receiving pin 152c for interchangeably receiving a variety of standard fishing neck assemblies thereon. Optionally, the retrieval mounting portion 159 defines an integrated fishing neck to be used in conjunction with the fishing neck assembly 158 that is coupled to the receiving pin 152c, or in lieu of the fishing neck assembly 158, for retrieval of the dipper assembly 152. Specifically, the integrated fishing neck of the retrieval mounting portion 159 includes at least one tapered latch 152b and a mounting portion retrieval neck. In one embodiment that is characteristically without an integrated fishing neck, the retrieval mounting portion 159 includes a body with the receiving pin 152c extending outwardly from the body.
Moreover, the recovery assembly 150 further includes a striker unit 152d that is coupled to one end of the dipper assembly 152 opposite of the retrieval mounting portion 159. Specifically, in one embodiment, the striker unit 152d is characteristically modular such that the striker unit 152d releasably couples to the dipper assembly 70. In operation, the striker unit 152d controls the rate of aliphatic hydrocarbons passing through the dipper assembly 152. Those of ordinary skill in the art will readily recognize that the striker unit 152 may be coupled at any location on the dipper body 152a that is suitable for facilitating selective actuation of the striker unit 152 through either direct physical or remotely networked means.
At least one method may be appreciated for accessing a wellhead. The wellhead, in one exemplary embodiment, defines the terminus of an aliphatic hydrocarbon well, such as, among others, a petroleum well. While in an operational position, a pivot element facilitates communication of a lubricator assembly with a wellhead to permit unobstructed travel of a dipper assembly therein.
Illustratively, in one exemplary embodiment, as shown in
While in the access position, the second plate 174 of the pivot element 172, in one embodiment, remains secured to the support tray 187 and thus coupled to the wellhead 169. Alternatively, the second plate 174 is removed from the support tray 187 while in the access position to remove the lubricator assembly entirely from the stripper device.
In the continuing method for accessing a wellhead, fasteners are removed from the pivot element 172. The pivot element 172 then moves the lubricator pipe 177 apart from the wellhead 169 thereby terminating the established communication with the wellhead 169 and rendering the pivot element 172 in an access position.
Moreover, at least one method may be appreciated for retrieving a dipper assembly from within a wellbore. In a first position, fasteners are removed from a pivot element. The pivot element is coupled to a lubricator assembly and a wellhead.
A servicing line is secured to at least one lift eye on a lubricator pipe to move the lubricator pipe away from the wellhead. A winch module in one embodiment supplies the servicing line to move the lubricator assembly. In at least one embodiment, the lubricator pipe is stabilized while in an access position. Optionally, as shown in
In the access position, the lubricator assembly is moved away from the wellhead such that the lubricator assembly no longer communicates with the wellhead. The dipper assembly is drawn from within the well toward the wellhead by securing either a fishing or pulling tool to a retrieval mounting portion defined by the dipper assembly. Specifically, in one embodiment, a fishing tool is secured to the fishing neck assembly of a dipper assembly. Accordingly, the dipper assembly is removed from the wellhead.
Once removed from the well, the dipper assembly may be serviced. In one embodiment, servicing a dipper assembly includes removing one fishing neck assembly from the dipper assembly for replacement with another fishing neck assembly on to the dipper body. Illustratively, in one embodiment, the replacement of fishing necks can take place as a stripper device is relocated to another well site having a different wellbore size or depth and thus requiring a different sized dipper assembly and correspondingly sized fishing neck assembly. Similarly, a retrieval mounting portion from the dipper assembly may be modularly exchanged for another retrieval mounting portion having a different configuration and thus coupled to the dipper body to accommodate configuration changes between different well sites. Moreover, during servicing, a striker unit from the dipper assembly can be removed and replaced with another striker unit.
Now, with specific reference to the dipper assembly of
In one embodiment, the dipper body 71 is an elongated, thin-walled metallic container configured for collecting between 1500 cubic inches (in3) and 6500 cubic inches (in3) of fluid at a time as sealed therein. Those of ordinary skill in the art will readily recognize that the interior volumetric size of the dipper body 71 is a function of length of the dipper assembly 70 and inner-diameter pipe size of the wellbore. In another embodiment, the dipper body 71 is composed of a polymeric material. Those of ordinary skill in the art will readily recognize other configurations or material compositions for the dipper body 71.
In general,
As shown in
The dipper assembly 70 includes a removable striker unit 73. The striker unit 73 is coupled to one end of the dipper body 71. In one embodiment, the striker unit 73 is positioned at the end of the dipper body 71 that will initially hit fluid. As shown in the embodiment of
Generally, in one embodiment, the striker unit 73 is shown in
In one operation, the striker unit 73 in the draw position absorbs the forces of impact with the liquid as the dipper assembly 70 hits fluid to permit the liquid petroleum and other hydrocarbons to initially enter within the dipper assembly 70 through the striker unit 73. While submerged in the liquid column, the collection valve 72 seats to maintain a seal for holding liquids within the dipper assembly 70 until the striker unit 73 is rendered in the draw position. In another operation, the striker unit 73 is rendered in the draw position as it is contacted by a flapper 115 of a dump arrangement 110 provided in a dump position. The flapper 115 contacts a striker unit 73 to ultimately unseat a collection valve to empty the hydrocarbons from with the dipper assembly 70 for collection thereof.
The striker unit 73 is shown in
As shown in
In
As shown, in
The striker unit 73 further includes an impact compensator 177. In one embodiment, the impact compensator 177 is disposed on the striker stem 77 between an exterior surface at one distal end of the dipper body 71 and the stop piece 77b.
The impact compensator 177 supplies a resilient force to the striker stem 77 to counteract movement of the stop piece 77b as the dipper assembly 70 initially contacts the fluid boundary or “hits fluid”. Initially, while impacting the fluid boundary, the stop piece 77b moves toward the dipper body 71 to compress the impact compensator 177. At the moment of fluid boundary impact, the impact compensator 177 acts as a spacer for preventing the stop piece 77b from obstructing fluid flow into dipper assembly 70 thereby permitting liquid fluid to enter through the collection valve 72 opening formed by the “off-seat” valve piece 72a and along the striker stem 77 as the dipper body 71 is initially filled with the liquid. Thereafter, while the dipper assembly 70 is submerged in liquid fluid, the resilient forces from the impact compensator 177 gradually move the stop piece 77b away from the dipper body 71 to urge the valve piece 77a to seat on the mechanical seal 77c. The impact compensator 177 extends to its normally expanded configuration thereby sealing the collection valve 72 while submerged in the liquid column until the dipper assembly 70 is retrieved from the wellhead by the stripper device and then opened via a dump manifold.
Illustratively, in operation, the impact compensator 177 resiliently compresses when hitting fluid to absorb the forces of impact with the liquid while permitting the liquid petroleum to initially enter within the dipper assembly, see
As the dipper assembly 70 returns to the gaseous air mixture above the fluid boundary from being submerged in liquid column in the well, the resilient forces from the impact compensator 177 counteract forces exerted on the striker stem 77 from the liquid contained within the dipper assembly 70 to maintain the seal within the dipper body 71 as the collection valve 72 is rendered in a fill position. The weight of the hydrocarbons contained within the dipper assembly 70 further assist to push out against the interior of the dipper body 71 to ensure the striker units' 73 valve piece 77a is seated to seal the dipper assembly 70.
In another operation, the impact compensator 177 resiliently compresses while contacted by a flapper 115 of a dump arrangement 110 that is rendered in a dump position. The flapper 115 contacts a striker unit 73 to ultimately unseat the valve piece 77a to empty the hydrocarbons from with the dipper assembly 70 for collection thereof. When the dipper assembly 70 is emptied, the flapper 15 moves away from the striker unit 73 such that the impact compensator 177 resiliently returns to its normally extended position to seal the dipper assembly 70.
Generally, in a further embodiment, a stripper device is provided for an aliphatic hydrocarbon well, the aliphatic hydrocarbon well includes a fluid boundary having petroleum floating on a liquid column of aliphatic hydrocarbons and other liquids that are located adjacent to the fluid boundary. The stripper device includes a dipper assembly having a dipper body with a distal end and a striker unit coupled to the distal end. The striker unit includes a collection valve having a valve piece that is seated to define a mechanical seal for containing liquid hydrocarbons as the dipper assembly is rendered in the fill position. The collection valve includes a striker stem that is coupled to a stop piece and to the valve piece located within the interior of the dipper body. The stop piece provided by the collection valve is positioned on the striker stem on the outside of the dipper assembly and adjacent to the exterior surface of the dipper body. The striker unit further includes an impact compensator disposed on the striker stem between an exterior surface at the distal end of the dipper body and the stop piece.
As the dipper body is submerged in liquid fluid, the resilient forces from the impact compensator gradually move the stop piece on the striker stem away from the dipper body to urge the valve piece disposed on the striker stem within the dipper body to seat on the mechanical seal to thereby render the dipper assembly in a fill position while submerged within the liquid hydrocarbons. As the dipper assembly returns to a gaseous air mixture above the fluid boundary from being submerged within the liquid column of the well, the resilient forces from the impact compensator counteract forces exerted on the striker stem to maintain the seal within the dipper body as the collection valve is rendered in the fill position. Illustratively, the impact compensator counteracts shear forces exerted on the striker stem from the liquid contained within the dipper assembly.
Initially, the impact compensator prevents the stop piece from obstructing fluid flow into the dipper assembly by resiliently absorbing shock forces exerted at the fluid boundary following impact by the dipper assembly at the fluid boundary. The impact compensator at least in part facilitates entry of liquid fluids through the collection valve opening formed by the temporarily separated striker stem and valve piece so that the dipper body is initially filled with liquid petroleum and other aliphatic hydrocarbons. In one embodiment, liquid petroleum and other aliphatic hydrocarbons at the fluid boundary initially enter through the striker unit and also then through the plurality of dipper ports provided at the opposing end of the dipper body as the impact compensator gradually returns to its normally extended position to effectively seal the aliphatic hydrocarbons within the dipper assembly while submerged within the liquid column that includes liquid hydrocarbons.
As shown in
Operatively, the recessed passageways 77a permit the flow of hydrocarbons through the dipper assembly 70 as the stop piece 77b is compressed against the limit collar 75 while the striker stem 77 operates to unseat the valve piece 77a within the interior of the dipper body 71. In particular, the plurality of tabs 78 provide space for fluid to flow through the dipper assembly 70, along the striker stem 77.
Referring now to
The retrieval mounting portion 80 is disposed on an end of the dipper body 71 that opposes the striker unit 73. In one embodiment, a plurality of retrieval mounting portions are disposed about the dipper body 71.
The retrieval mounting portion 80 includes a receiving pin 83. The receiving pin 83 operatively couples to at least one fishing neck assembly 85 provided by the dipper assembly. The receiving pin 83 in one embodiment releasably receives a variety of standard fishing neck assemblies. In one embodiment, the retrieval mounting portion 80 includes a plurality of receiving pins each disposed on the dipper body 71. Each receiving pin operatively couples to corresponding fishing tool, a pulling tool or other retrieval tool of a type well known in the industry to recover the dipper assembly 70 from downhole.
Specifically, the fishing neck assembly 85 comprises a fishing neck assembly that is well known in the industry and integrates with the dipper body 71 at the receiving pin 83. During operation of the stripper device, the fishing neck assembly 85 and receiving pin 83 generally facilitate coupling of the dipper body 71 to the wireline 16. Moreover, during servicing, the fishing neck assembly 85 is configured to receive either a fishing or pulling tool thereon to retrieve the dipper assembly 70 from downhole. In at least one embodiment, the fishing neck assembly 85 is configured to mate with a fishing tool, a pulling tool or other retrieval tool of a type well known in the industry, for example, among others, an OTIS fishing neck profile, an internal GS fishing neck profile, an SD fishing neck profile, and ODC fishing neck profile, an external JDC fishing neck profile, an OTIS pulling tool profile, a CAMCO pulling tool profile, an RB pulling tool profile, an RS pulling tool profile, LJ/RJ pulling tool profiles, and SBs as well as SMs shearing pulling tool profiles.
Specifically, the fishing neck assembly 85 includes a fishing neck 87, a rope socket 86 coupled to the fishing neck 87, as well as an anchoring collar 82 coupled to the fishing neck 87 and opposingly positioned relative to the rope socket 86. In
With the retrieval mounting portion 80, the dipper assembly 70 may be recovered from the well with a variety of well known oilfield tools in such illustrative events where the wireline 16 becomes detached from the rope socket 86 or the dipper assembly 70 becomes lodged while in the wellbore. Once the dipper assembly is retrieved for servicing, either a fishing neck assembly 85 is exchanged for another or the fishing neck assembly 85 is removed, repaired, and then recoupled to the receiving pin 83 on the dipper body 71. In another illustration, one fishing neck assembly 85 is substituted for another fishing neck assembly or other well known retrieval tool of a different size or performance capacity.
Optionally, as shown, the retrieval mounting portion 80 includes at least one tapered latch 84 and a mounting portion retrieval neck 84a, each adjacent to the receiving pin 83 in this particular embodiment. The at least one tapered latch 84 and the mounting portion retrieval neck 84a collectively provide an integrated fishing neck on the retrieval mounting portion 80 for receiving a fishing tool or other pulling tool thereon. Accordingly, the retrieval mounting portion 80 defines an integrated fishing neck to be used in conjunction with the fishing neck assembly 85 coupled to the receiving pin 83 or in lieu of the fishing neck assembly 85 for downhole retrieval of the dipper assembly 70.
In operation, the at least one tapered latch 84 and a mounting portion retrieval neck 84a are each configured to securedly receive a retrieval tool to ultimately recover the dipper assembly 70 from the wellbore. For example, if the dipper assembly 70 cannot be retrieved with a wireline, the at least one tapered latch 68 receives a retrieval tool of a type well known in the industry such as, among others, an OTIS pulling tool profile, a CAMCO pulling tool profile, an RB pulling tool profile, an RS pulling tool profile, LJ/RJ pulling tool profiles, and SBs as well as SMs shearing pulling tool profiles.
As shown in
Referring to
Shown in
With reference to
As schematically shown in
In particular, the controller assembly includes an energy manager system 207. The energy manager system 207 includes a processor 207a. The processor 207a is coupled to the control module 205 and to a battery 217.
As schematically shown in
The processor 207a receives the status signals and determines the amount of electric power available from the electric power source 208 and stored in the battery 217 to collectively operate the stripper device via the energy manager system 207. As shown in
The electrical power recovery system 200 further includes a wireline reverse motor recharge system 211. In one embodiment, the motor 44 of the controller assembly 40 features the wireline reverse motor recharge system 211 for generating electric power for each time the dipper assembly is carried downhole, in part, with the earth's gravitational forces. The wireline reverse motor recharge system 211 is coupled to the processor 207a and at least one sensor from the plurality of line sensors 202. At least one sensor from the plurality of line sensors 202 provides a status signal including information associated with the amount of electric power provided by the wireline reverse motor recharge system 211.
In operation, for each time force of gravity is applied to the dipper assembly while traveling down the wellbore, the wireline reverse motor recharge system 211 coupled to the dipper assembly correspondingly generates electric current for the electrical power recovery system 200. Specifically, gravitational forces act on the falling dipper assembly such that the wireline turns an electric armature of the wireline reverse motor recharge system 211 to generate electric current. In one embodiment, the electric power generated by the electrical power recovery system 200 is stored in the battery 217. Shown in
Optionally, in one embodiment, the electrical power recovery system 200 further includes a backup generator 213. The backup generator 213 is coupled to the processor 207a and at least one line sensor from the plurality of line sensors 202. The at least one line sensor 202 provides a status signal including information associated with the amount of electric power provided by the backup generator 213. In operation, the controller module 205 and processor 207a cooperatively activate the backup generator 213 based on status signals indicating a deficiency of power throughout the electrical power recovery system 200 that is necessary for operating the stripper device.
A method for managing electric power for a stripper device is appreciated as follows. An energy manager system is coupled to a processor, a control module from a stripper controller assembly, and to an electric power source.
A plurality of line sensors are coupled to the processor. Each sensor provides a status signal to the processor.
Moreover, a battery is coupled to the processor and at least one line sensor from the plurality of line sensors. In operation, at least one status signal is provided to the processor from the at least one line sensor coupled to the battery. The at least one status signal includes information associated with the amount of electric power stored in the battery.
In one embodiment, a line sensor is coupled to the electric power source. At least one status signal is provided to the processor from the line sensor coupled to the electric power source. The at least one status signal includes information associated with the amount of electric power available by the electric power source.
Accordingly, the processor receives the plurality of status signals and determines the combined amount of electric power from the battery and the electric power source that is required to continuously operate the stripper device. Accordingly, based on the processor's determination of the amount of electric power needed, the energy manager system and the control module collectively provide computer readable instructions for continuously supplying the required electric power for operating the striper device.
In one embodiment, a line sensor is coupled between a processor and a photovoltaic collector module. In another embodiment, a line sensor is coupled between a processor and a backup generator. In one embodiment, a line sensor is coupled between a processor and a reverse motor recharge system.
For the embodiments shown in
As shown in
The photovoltaic collector module 181 includes a plurality of photovoltaic elements 183 anchored to a collector support 183. Each photovoltaic element 183 generates electric current with solar radiation. In one embodiment, as shown in
With reference to
The control system 190 includes a supervisory control and data acquisition (SCADA) controller 192 coupled to the network 194 and to a controller assembly 279 of the stripper device 191. In one embodiment, the SCADA controller 192 comprises a remote terminal unit whereas, in an alternative embodiment, the SCADA controller 192 comprises a programmable logic controller.
The controller assembly 279 is coupled to a wireline 216 and a dipper assembly of the stripper device 191. The controller assembly 279 regulates the collection of aliphatic hydrocarbons with the stripper device 191 from a well 199. The controller assembly 279 receives instructions in computer readable format through the SCADA controller 192 for regulating the collection of liquid aliphatic hydrocarbons with a dipper assembly provided by the stripper device 191. The dipper assembly is the same as the dipper assemblies described above.
The SCADA controller 192 is optionally coupled to an energy manager system of an electric power recovery system. Accordingly, the SCADA controller 192 facilitates remote management of electric power for operating the stripper device 191 and also the plurality of stripper devices 194a within the network 194.
The control system 190 further includes a portable electronic device 196. As shown in
Generally, in a further embodiment, a control system for a stripper device at a well site includes a network. The network defines a plurality of stripper devices including the stripper device at the well site. The network is coupled to the stripper device at the well site and to the plurality of stripper devices in addition to the well site stripper device. The network provides instructions and information in a computer readable format to each stripper device.
The control system includes a SCADA controller coupled to the network and to a controller assembly of the stripper device at the well site. The controller assembly is coupled to a dipper assembly via a wireline, the dipper assembly is provided by the stripper device at the well site. The controller assembly regulates the rate of production of liquid aliphatic hydrocarbons with the stripper device from the well site. In one embodiment, the controller assembly receives instructions in a computer readable format from the SCADA controller to collect liquid hydrocarbons with the dipper assembly.
The control system includes a portable electronic device coupled to the network and the SCADA controller. The portable electronic device includes a control interface. The control interface facilitates a manual input for operating, via the network, a combination of the stripper device at the well site and the plurality of stripper units.
Although the present invention has been described in detail, it should be understood that various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention as defined by the appended claims.
Claims
1. A method for retrieving a dipper assembly from within an aliphatic hydrocarbon wellbore, the method comprising the steps of:
- pivoting a lubricator pipe away from the wellbore via a pivot element, the pivot element coupled to the lubricator pipe and to a wellhead defined by the aliphatic hydrocarbon well at a terminus of the wellbore;
- stabilizing the lubricator pipe in an access position;
- drawing the dipper assembly from within the well to the wellhead; and
- removing the dipper assembly away from the wellhead.
2. The method according to claim 1 further comprising the step of removing fasteners from the pivot element.
3. The method according to claim 1 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using wireline.
4. The method according to claim 1 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using at least one retrieval tool.
5. The method according to claim 1 wherein the step of stabilizing the lubricator pipe further includes the step of resting an alignment stopper that is coupled to the lubricator pipe against the stripper device while rendered in the access position.
6. The method according to claim 1 wherein the step of stabilizing the lubricator pipe further includes the step of adjusting an alignment stopper to provide a desired angle for the lubricator pipe to rest while in the access position.
7. A method for retrieving a dipper assembly from within an aliphatic hydrocarbon well, the terminus of an aliphatic hydrocarbon well defining a wellhead, the aliphatic hydrocarbon well includes a wellbore, the method comprising the steps of:
- securing a stripper device to the wellhead, the stripper device providing a lubricator assembly having a lubricator pipe, the dipper assembly traverses within the lubricator pipe and the well, a wireline and a fishing neck coupled to the wireline, the fishing neck coupled to the dipper assembly;
- moving the lubricator pipe away from the wellbore;
- drawing the dipper assembly from within the well to the wellhead; and
- removing the dipper assembly away from the wellhead.
8. The method according to claim 7 wherein the step of stabilizing the lubricator pipe further includes the step of adjusting the angle of inclination of the lubricator assembly with respect to the stripper device while rendered in the access position.
9. The method according to claim 7 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using wireline.
10. The method according to claim 7 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using at least one retrieval tool.
11. The method according to claim 10 wherein the step of drawing the dipper assembly using at least one retrieval tool includes the step of coupling the retrieval tool to at least one tapered latch that is provided by the dipper assembly.
12. The method according to claim 10 wherein the step of drawing the dipper assembly using at least one retrieval tool includes the step of coupling the retrieval tool to at least one retrieval neck that is provided by the dipper assembly.
13. The method according to claim 7 further comprising the step of removing the fishing neck from the dipper assembly and coupling another fishing neck to the dipper assembly.
14. The method according to claim 13 wherein the fishing neck assembly is substituted for either another fishing neck assembly or retrieval tool of a different size or performance capacity.
15. A method for retrieving a dipper assembly from within an aliphatic hydrocarbon well, the terminus of an aliphatic hydrocarbon well defining a wellhead, the aliphatic hydrocarbon well including a wellbore, the method comprising the steps of:
- securing a stripper device to the wellhead, the stripper device providing a lubricator assembly having a lubricator pipe, the dipper assembly traverses within the lubricator pipe and the well, a wireline and a fishing neck coupled to the wireline, the fishing neck coupled to the dipper assembly;
- moving the lubricator pipe away from the stripper device;
- drawing the dipper assembly from within the well to the wellhead; and
- removing the dipper assembly away from the wellhead.
16. The method according to claim 15 further comprising the step of moving the lubricator pipe away from the wellhead.
17. The method according to claim 15 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using wireline.
18. The method according to claim 15 wherein the step of drawing the dipper assembly from within the well to the wellhead includes the step of drawing the dipper assembly using at least one retrieval tool.
19. The method according to claim 18 wherein the step of drawing the dipper assembly using at least one retrieval tool includes the step of coupling the retrieval tool to at least one tapered latch that is provided by the dipper assembly.
20. The method according to claim 18 wherein the step of drawing the dipper assembly using at least one retrieval tool includes the step of coupling the retrieval tool to at least one retrieval neck that is provided by the dipper assembly.
Type: Application
Filed: May 15, 2011
Publication Date: Jun 7, 2012
Inventor: George Thomas Strong (Longview, TX)
Application Number: 13/107,912
International Classification: E21B 23/00 (20060101);