Assembly and noise suppressor for firearms
An assembly for a firearm (10) includes a sleeve (22) connected to the receiver or receiver end of the barrel (18). The sleeve (22) extends beyond the discharge end of the barrel (18) and includes inwardly extending projections (42) abutting or juxtaposed to a peripheral section (44) of the discharge end of the barrel (18). A noise suppressor (24, 50) threads onto the sleeve (22). Some of the propellant gases are redirected and cooled by the noise suppressor (24, 50) in a conventional manner. Some of the propellant gases are redirected into an annulus (46) between the barrel (18) and sleeve (22) where they are cooled and some of their volume is reduced thereby increasing the efficiency of the noise suppressor (24, 50).
This application is based on Provisional Patent Application Ser. No. 61/066,705, filed Feb. 21, 2008 on which priority is claimed and PCT/US2009/001062 filed Feb. 19, 2009.
This invention relates to an assembly and noise suppressor for rifles, automatic weapons, pistols, shotguns and similar firearms.
BACKGROUND OF THE INVENTIONConventional silencers or noise suppressors are devices attached to the barrel of rifles, pistols and similar firearms for reducing the noise attendant upon firing of ammunition. Silencers are typically attached by machining threads on the discharge end of the barrel and then threading the silencer onto the barrel. This has a number of disadvantages, most particularly in high accuracy rifles, because the weight of the silencer deflects the barrel enough to affect the point of impact of rounds fired through the barrel. Given the strength of rifle barrels, this may sound implausible but is an awkward fact. Sniper rifles are equipped with scopes that have two settings, one for use with a silencer and one without. In the alternative, a second scope is used to counter the effect of barrel distortion caused by the weight of the silencer.
U.S. Pat. Nos. 832,695; 1,111,202; 1,140,578; 1,401,667; 4,341,283; 4,588,043; 4,920,854; 5,029,512; 5,164,535; 5,679,916; 5,753,846; 6,374,718; 6,575,074; 7,237,467 and 7,308,967 disclose various types of noise suppressor and/or silencer assemblies for firearms.
SUMMARY OF THE INVENTIONIn this invention, an assembly is attached to the receiver of the rifle or to the barrel adjacent the junction of the barrel and receiver so the assembly is supported independently of the end of the barrel from which the projectile emerges. This is accomplished by securing a rigid load bearing support, which acts as a heat shield or stabilizer tube, to the receiver or to the barrel adjacent its junction with the receiver and attaching a noise suppressor to the support. Thus, the weight of the noise suppressor is not supported on the discharge end of the barrel so the accuracy of the firearm is not adversely affected by the weight of the suppressor. The support comprises an imperforate sleeve connected to the receiver or to the receiver end of the barrel. In most embodiments, the sleeve is threaded onto the receiver. The sleeve extends somewhat past the discharge end of the barrel. A noise suppressor is fixed to the distal end of the sleeve and provides a passage aligned with the barrel passage so fired projectiles pass seamlessly through the noise suppressor. The noise suppressor is preferably threaded onto the sleeve end.
This approach has many advantages. First, the weight of the noise suppressor is transmitted by the sleeve to the receiver independently of the barrel so the weight of the noise suppressor does not distort the barrel nor affect the point of impact of projectiles. Second, the annulus between the barrel exterior and the sleeve interior provides an expansion chamber for cooling propellant gases thereby enhancing the silencing ability of the device. Third, because the sleeve and noise suppressor are readily removable from the receiver, the device is easy to clean without sophisticated cleaning equipment. Fourth, projections on the inside of the sleeve abut the barrel near its discharge end damp barrel harmonic vibrations thereby promoting smaller impact groups.
In some embodiments, a novel noise suppressor is made in either two or three parts so it can be easily detached from the weapon, disassembled and cleaned without contending with many individual components. Although the noise suppressor is ideally suited for use with the sleeve surrounding the barrel as described above, it may be threaded or provided with an adapter to attach directly to the discharge end of a barrel in a conventional manner.
It is an object of this invention to provide an improved assembly for a firearm.
A further object of this invention is to provide an assembly including a noise suppressor which is supported from the receiver or barrel end adjacent the receiver, independently of the discharge end of the barrel.
These and other objects and advantages of this invention will become more apparent as this description proceeds, reference being made to the accompanying drawings and appended claims.
Referring to
As shown by a comparison of
The tubular beam 22, as shown best in
In the alternative, the elongate section 28 may be made of carbon steel, stainless steel, aluminum alloy, titanium alloy, ceramics, ceramic composites or any other suitable metal or alloy depending on the requirements of the particular task at hand. In these embodiments, the threaded end of the sleeve 22 can be provided simply by threading the end of the sleeve.
In some embodiments, the attachment 32 is metal such as stainless steel, carbon steel, titanium alloys, aluminum alloys or the like. The attachment 32 includes female threads 34 sized to pass onto the external threads 26 on the sleeve 20 thereby securing the sleeve 20 to the receiver 16 of the rifle 10 or to the barrel end adjacent the receiver 16. It will be seen that the sleeve 20 connects to the firearm 10 independently of the discharge end of the barrel 18 so that supporting the noise suppressor 24 on the sleeve 20 does not distort the barrel 18.
The distal or discharge end of the tubular beam 22 receives a barrel aligner 36 which is secured in the inside of the tubular section 30 in any suitable manner, as by welding, threading, adhesives or the like. In some embodiments, the barrel aligner 36 includes a metal body 38 such as stainless steel, carbon steel, titanium alloys, aluminum alloys, ceramics, ceramic composites or the like. The body 38 includes interior threads 40 for receiving threads of the noise suppressor 24 and a series of rigid inwardly directed projections or shoulders 42 which may be generally perpendicular to the barrel 18. The inner ends of the projections 42 are spaced to slip over and abut a peripheral section 44 of the discharge end of the barrel 18. It will be seen that the projections 42 prevent the sleeve 22 from being installed backwards on the barrel 18 because they will interfere with a larger part of the barrel 18 near the receiver 16 so the threads 34 cannot engage the threads 26.
As shown best in
In prototypes of the sleeve 20, the elongate section 30 is a carbon fiber tube while the barrel ring attachment 32 and barrel aligner 36 are carbon steel which has been treated to be black. In the prototype, the inside of the barrel aligner 36 has to be closely inspected to see that the projections 42 do not come directly out of the carbon fiber tube 30.
The noise suppressor 24 shown in
The noise suppressing unit 52 comprises a series of more-or-less identical noise suppressing segments 60 which are fused together, either by welding after machining, by machining a single billet or by casting the segments 60 as a single unit. The noise suppressing segments 60 are shown best in
It will be seen that propellant gases passing into the suppressor 24 are deflected by the frustoconical baffles 62. At the entrance end of the suppressor 24, some of the propellant gases are deflected into the annulus 46 between the sleeve 22 and the barrel 18. Because the annulus 46 is relatively large, the silencing efficiency of the assembly 20 is much increased compared to a conventional noise suppressor. It will be apparent that this invention incorporates a very large gas expansion chamber for a noise suppressor while adding only a very small increment of length to the rifle 10 as best seen in a comparison of
Each succeeding baffle 62 deflects some of the propellant gas through the lateral openings 66 of the upstream segment 60. In some embodiments, as shown in
The end cap 54 is conveniently made of metal having an opening 71 aligned with the openings 57, 64 and threads 72 for attachment to threads 74 machined in the exit end of the tube 50. It will be seen that the suppressor 24 comprises only three pieces so it may be disassembled simply by unscrewing it from the rifle 10, unscrewing the end cap 54 and allowing the noise suppressing unit 52 to fall out of the tube 50. These components can be rinsed off and reassembled as quickly. Because the interior of noise suppressors inherently accumulate propellant debris, the ability to quickly disassemble, clean and reassemble the suppressor 24 is a major advantage. In a combat situation where sand, grit, mud and the like will accumulate in the suppressor 24, this advantage is particularly important.
Assembly of the assembly 20 of this invention should now be apparent. Conveniently, the sleeve 22 is first threaded onto the barrel 18 so the projections 42 slip over the peripheral end 44 of the barrel 18. At this stage of assembly, the tubular beam 20 becomes a heat shield and can stay on a rifle as such without installation of the noise suppressor 24 and thus without altering the noise of the rifle.
When the suppressor 24 is threaded into the barrel aligner 36, the bores 57, 64, 71 of the noise suppressor 24 align with the barrel bore 76. It will be seen that the weight of the noise suppressor 24 is borne by the tubular beam 22 independently of the discharge end of the barrel 18. In conventional noise suppressors, there is one point of alignment between the barrel bore and the suppressor, which are the threads between them. In the assembly 20, there are three points of alignment, i.e. the connection between the sleeve 22 and the barrel 18, the projections 42 abutting the muzzle end of the barrel 18 and the connection between the barrel aligner 36 and the noise suppressor 24. This inherently is a more reliable technique of sending projectiles down the center of the noise suppressor 24.
It is said that the only perfect noise suppressor is one that captures all of the gases generated by powder burning in the fired cartridge. In this invention, the propellant gases are partially trapped in chambers between the baffles 62 and a sizeable portion of the gases are redirected rearwardly into the annulus 46 or into the annulus between the side walls 70 and the housing 50. These redirected propellant gases cool off and thereby drastically reduce in volume thereby reducing the sound producing ability of the gases. Shortly after the projectile clears the suppressor 24, the redirected propellant gases leak off through the suppressor 24 in a conventional manner so the pressure generated in the annulus ultimately dissipates. By supporting the noise suppressor 24 from the receiver 16 or from the back of the barrel 18 at a location near its junction with the receiver 16, the weight of the noise suppressor 24 cannot distort the barrel 18 and therefore cannot affect the point of impact of projectiles fired from the rifle 10.
It will be seen that it is easy to clean the sleeve 22. After removing the noise suppressor 24, the sleeve 22 can be unthreaded from the receiver 16. The inside of the sleeve 22 can accordingly be cleaned in any suitable manner.
Referring to
A test firing was conducted on Sep. 22, 2008 at a location near Corpus Christi, Texas at an outdoor shooting range. The temperature was 85° F. on a sunny day with low humidity and no wind. A Savage Arms Model 10FP, caliber 7.62 NATO (.308 Winchester) was fired by an experienced marksman and the trial was coordinated by a Production Manager experienced in quality control. The rifle was equipped with a Harris bipod placed on a steel table with the shooter being seated. The target was downrange 200 yards from the shooter. The target was pressed wood backed paper with cross centers at 200 yards. The ammunition was Federal Premium, Gold Medal Match, 168 grain Sierra Matchking, BTHP. The scope was a Leopold MKIV, Police Tactical. Ten groups of five rounds each were fired without the assembly 20 of this invention and ten groups of five rounds each were fired with the assembly 20 of this invention. The rifle was not rezeroed nor was the scope setting adjusted after firing rounds without the assembly 20. The average group size without the assembly 20 was 1.25 inches in diameter. The average group size with the assembly 20 was 1.15 inches in diameter. The sound level unsuppressed was 162 decibels. The sound level suppressed was 96 decibels for a 66 decibel reduction. One thing is very clear: the assembly 20 did not deleteriously affect the accuracy of the rifle. The improvement in group size is necessarily small and it is difficult to conclude, given the small sample size, that this will always hold true. But, it suggests that the projections 42 are effective to dampen harmonic vibrations of the rifle barrel and thereby improve accuracy when compared to the same unsuppressed rifle.
Referring to
After seeing the noise suppressor 86, it will be apparent that the noise suppressor 24 may be modified by fusing the end cap 54 to the suppressing unit 52 and thereby reducing the number of separate pieces to exactly two. This also has the advantage of preventing misassembly of the noise suppressor 24.
Although the noise suppressors 24, 86 are of unusual design, a more conventional noise suppressor can readily be adapted for use in this invention by attachment to the barrel aligner 36 with a suitable adapter coupling. It will also be apparent that the suppressors 24, 86 can be manufactured to thread directly onto the end of a conventionally threaded barrel or a suitable adapter may be provided to thread onto a barrel and receive the threads 56, 92.
Although threads are illustrated as connecting the sleeve and rifle and connecting the noise suppressor and sleeve, it will be understood that other suitable connectors may likewise be used, such as interlocking lugs or the like.
Although this invention has been disclosed and described in its preferred forms with a certain degree of particularity, it is understood that the present disclosure of the preferred forms is only by, way of example and that numerous changes in the details of operation and in the combination and arrangement of parts may be resorted to without departing from the spirit and scope of the invention as hereinafter claimed.
Claims
1. A firearm comprising a receiver having a barrel terminating in a muzzle, the barrel being imperforate on its periphery from the receiver to the muzzle and an assembly comprising
- an imperforate rigid sleeve connected to the firearm at a location adjacent a junction of the barrel and receiver and distant from the muzzle, the sleeve surrounding the barrel and extending from the junction to adjacent the muzzle; and
- a noise suppressor rigid with the sleeve having a series of noise suppressing elements, an upstream element being spaced from the muzzle,
- there being an annular space between the rigid sleeve and the barrel open to receive propellant gases exiting out of the muzzle.
2. The firearm of claim 1 wherein the sleeve is a one piece unit and the noise suppressor comprises exactly three separate pieces including an external tubular housing, a removable end cap connected to the tubular housing and having a protrusion extending outwardly beyond an end of the tubular housing and a unitary noise suppressing section including a series of separately made noise suppressing elements fused together to provide a series of gas expansion chambers, the end cap being arranged to couple and uncouple from the housing upon manipulation of the protrusion whereby the end cap may be removed by grasping the same and uncoupling the end cap from the tubular housing to thereby readily disassemble the noise suppressor for cleaning.
3. The firearm of claim 1 wherein the sleeve is a one piece unit and the noise suppressor comprises exactly two pieces including the tubular housing and one piece comprising an end cap and a unitary noise suppressing section comprising a plurality of separately made noise suppressing elements fused together to provide a series of gas expansion chambers, the end cap having a protrusion extending outwardly beyond an end of the tubular housing, the end cap being arranged to couple and uncouple from the housing upon manipulation of the protrusion whereby the end cap may be grasped to uncouple the end cap from the tubular housing to thereby readily disassemble the noise suppressor for cleaning.
4. The firearm of claim 3 wherein the tubular housing comprises a first connector adjacent an inlet end of the noise suppressor for connection to the sleeve and a second connector adjacent an inlet end of the noise suppressor for connection to the end cap/noise suppressing section.
5. The firearm of claim 3 wherein the first and second connectors are threads.
6. The firearm of claim 1 wherein the sleeve comprises an elongate section made of a material selected from the group consisting of carbon fiber, stainless steel, carbon steel, titanium alloys, ceramics, ceramic composites and aluminum alloys.
7. The firearm of claim 1 wherein the noise suppressor comprises a tubular housing having an imperforate side wall and providing an entrance end and an exit end and a connector adjacent the entrance end for attachment to a firearm; a multiplicity of separately made noise suppressing elements, inside the housing, each of the noise suppressing elements comprising a baffle having a central opening for passing a projectile from the firearm, the elements being fused together into a unit; and a closure seating against the exit end of the housing and having a protrusion extending outwardly beyond an end of the tubular housing, the end cap being arranged to couple and uncouple from the housing upon manipulation of the protrusion whereby the end cap may be grasped to uncouple the end cap from the tubular housing to thereby disassemble the noise suppressor for cleaning.
8. The firearm of claim 7 wherein the connector comprises a first set of threads, wherein the housing comprises a second set of threads adjacent the housing exit end, and wherein the closure being a separate component from the noise suppressor element unit, the closure abutting the exit end of the housing and having a third set of threads mating with the second set of threads.
9. The firearm of claim 7 wherein the connector comprises a first set of threads, wherein the housing comprises a second set of threads on an interior of the housing adjacent the entrance end and the noise suppressor element unit comprises a third set of threads mating with the second set of threads on the entrance end of the housing, the closure being of one piece with the baffle unit and abutting the exit end of the housing.
10. The firearm of claim 7 wherein the closure is fused to the noise suppressor unit.
11. The firearm of claim 1 wherein the sleeve extends beyond the muzzle.
12. The firearm of claim 1 wherein the sleeve provides an internal abutment rigid with the sleeve abutting a peripheral section of the barrel adjacent the muzzle.
13. The firearm of claim 1 wherein the noise suppressor being wholly supported by the sleeve.
14. A noise suppressor for a firearm comprising
- a tubular housing having an imperforate side wall and providing an entrance end and an exit end and a connector adjacent the entrance end for attachment to a firearm;
- a multiplicity of noise suppressing elements, inside the housing, each of the noise suppressing elements comprising a baffle having a central opening for passing a projectile from the firearm, the elements being separately made and then fused together into a unit; and
- a closure seating against the housing and having a protrusion extending outwardly from an end of the tubular housing sufficiently far for a user to grasp, the closure being arranged to couple and uncouple from the housing upon manipulation of the protrusion;
- the noise suppressor comprising no more than three parts whereby it may be readily disassembled, for cleaning, by manipulating the protrusion.
15. The noise suppressor of claim 14 wherein the connector comprises threads.
16. The noise suppressor of claim 14 wherein the connector is adjacent the housing entrance end, wherein the housing comprises a second connector adjacent the housing exit end, and wherein the closure being a separate component from the noise suppressor element unit, the closure abutting the exit end of the housing and having a third connector mating with the second connector.
17. The noise suppressor of claim 14 wherein the connector is adjacent the housing entrance end, wherein the housing comprises a second connector on an interior of the housing adjacent the entrance end and the noise suppressor element unit comprises a third connector mating with the second connector on the entrance end of the housing, the closure being of one piece with the baffle unit and abutting the exit end of the housing.
18. The noise suppressor of claim 14 wherein the noise suppressing elements are welded together.
19. The noise suppressor of claim 14 wherein the closure is fused to the suppressing unit and the noise suppressor comprises exactly two separate pieces.
20. The noise suppressor of claim 14 wherein the noise suppressor comprises exactly three separate pieces.
21. The noise suppressor of claim 14 comprising a structure located at the entrance end of the housing that is concave away from the exit end of the housing for deflecting some propellant gases out of the entrance end of the housing.
Type: Application
Filed: Oct 12, 2010
Publication Date: Jun 21, 2012
Inventor: George Koumbis (Portland, TX)
Application Number: 12/806,623
International Classification: F41A 21/30 (20060101);