Turbine Nozzle Blade and Steam Turbine Equipment Using Same
Disclosed is a highly efficient turbine nozzle blade that reduces the number of blades in an axial-flow turbine while reducing secondary-flow loss. In the nozzle blade, when a differential pressure between a pressure side and a suction side of each blade, at the same axial chord position of the blade, is defined as a load of the blade, and a ratio between axial chord length “Cx” of the blade and an axial distance “xp” from a leading edge of the blade at a maximum load position that maximizes the blade load is defined as a maximum load relative position, Cx is greater at a hub and tip than at an intermediate vertical portion, and simultaneously a maximum load relative position at the hub and tip is set to be nearer to a trailing edge thereof than a maximum load relative position of the intermediate vertical portion of the blade.
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1. Field of the Invention
The present invention relates to a turbine nozzle blade used for axial-flow turbines, especially gas turbines, steam turbines, and the like, at electric power plants.
2. Description of the Related Art
In recent years, it is strongly requested to further enhance turbine performance for the purpose of an improvement in electric-power generating efficiency at power plants. Turbine performance is involved in the stage loss, exhaust loss, and mechanical loss of the turbine, and it is considered to be most effective to reduce the stage loss, in particular, for turbine performance improvement. There are various types of stage loss. Such stage loss can be roughly categorized, namely, (a) profile loss due to the blade shape itself, (b) secondary-flow loss due to a working fluid flow not along a main flow of the working fluid, and (c) leakage loss caused by leakage of the working fluid from the main flow. The secondary-flow loss, more specifically caused by a difference in vertical blade height and/or interference between the blade and an endwall boundary layer, has had a nature that simply optimizing a vertical sectional shape of a certain blade is ineffective for reducing the loss.
In order to solve such a problem, JP-2008-202420-A proposes a technique for reducing circumferential chord length of a central portion of a blade relative to that of a tip and hub near an endwall of the blade, while at the same time gradually reducing the latter circumferential chord length as the chord draws nearer to the central portion of the blade. According to JP-2008-202420-A, forming the blade in that form slopes the blade surface with a convex pressure side at an endwall-neighboring portion close to a leading edge of the blade, thus enabling reduction in magnitude of a secondary flow occurring near the endwall. JP-2008-202420-A also describes that near a throat of the blade, the blade surface is slightly sloped, which enables suppression of a flow-rate bias to one side in a vertical direction of the blade, alleviating an increase in rotor blade loss.
SUMMARY OF THE INVENTIONJP-2008-202420-A, however, does not describe on a stagger angle of the blades and on a load distribution in an axial chord direction, and a reduction effect against secondary-flow loss has been unlikely to be fully brought about with the conventional technique involved. The load distribution, in particular, has a close relationship to the number of blades, so it is crucial to optimize the load distribution according to the number of blades.
The present invention is intended to provide a turbine nozzle blade minimized in contact area between a blade and a flow of fluid by reducing the number of blades to a minimum requirement for a desired direction change of a fluid flow in order to reduce blade profile loss. And at the same time, the turbine nozzle blade is further improved in stage efficiency of the turbine by optimizing a load distribution and axial chord length near an endwall in order to reduce secondary-flow loss due to interference between the blade and a boundary layer on the endwall. The reduction in the number of blades also contributes to reduction in manufacturing costs of the turbine and to supply of a turbine high in efficiency and low in manufacturing costs.
In order to achieve the above object, in a turbine nozzle blade of the present invention, when a differential pressure between a pressure side and a suction side of a blade, at one same axial chord position of the blade, is defined as a load of the blade, and a ratio between axial chord length of the blade and an axial distance from a leading edge thereof at one same vertical position of the blade where the blade load becomes a maximum is defined as a maximum load relative position, the axial chord length of the blade is greater at a hub and tip thereof than at an intermediate vertical portion thereof, and simultaneously a maximum load relative position at the hub and tip of the blade is set to be nearer to a trailing edge thereof than a maximum load relative position of the intermediate vertical portion of the blade.
The above configuration enables supply of a turbine nozzle blade in which reducing the number of blades is effective for reducing secondary-flow loss in addition to profile loss, and hence for improving turbine stage efficiency.
The reduction in the number of blades further contributes to reduction in manufacturing costs of the turbine and to supply of a turbine high in efficiency and low in manufacturing costs.
Hereunder, embodiments of the present invention will be described in detail referring to the accompanying drawings as appropriate. The same reference number is assigned to each of equivalent constituent elements throughout the drawings.
Each embodiment described below is an example in which the present invention is applied to nozzle blades of a steam turbine. While the invention is applied to a steam turbine for the sake of convenience in the description, principles of operation are substantially the same, even for gas turbines using a working fluid different from that of the turbine according to the invention, and the invention can be applied to practically all types of axial-flow turbines.
First EmbodimentA first embodiment of the present invention is described below.
A main steam flow 7 that is the working fluid is supplied from the upstream side of a nozzle leading edge 8, passing across the blade, and then flows out into the downstream side of a nozzle trailing edge 9. The main steam flow 7 that has flown out from the nozzle blade 3 impinges upon the rotor blade 5 located at a downstream position relative to the nozzle blade 3. The steam turbine thus rotates the turbine rotor 4, converts rotational energy into electrical energy by means of a power generator (not shown) connected to an end portion of the turbine rotor 4, and generates electricity.
For ease in understanding a three-dimensional shape of the nozzle blade according to the present invention,
A configuration and operation of the present embodiment are described in detail below.
A meridional shape of a general turbine stage is shown in
Differences in “Cx” and “xp” between the present invention and the conventional example are described below referring to
As can be seen from
If such a constant “Cx” distribution as seen in the conventional example is adopted as a distribution of axial chord length, “t/Cx” that is the ratio between the interblade pitch “t” and the axial chord length “Cx” will be greater at positions closer to the tip of the blade. This characteristic is involved in the fact that if the number of blades is considered to be fixed, blade sections nearer to an outside-diametral side will be larger in pitch “t.” The “t/Cx” value is involved in an aerodynamic blade load, and as “t/Cx” increases, the blade load for obtaining a turn of a certain flow will be higher.
The following Zweifel load coefficient is generally used as an index to denote the aerodynamic load exerted upon the blade:
Ψ=2(t/Cx)cos2 β|tan α−tan β| (Expression 1)
where “t” is the pitch, “Cx” the axial chord length, “α” an inflow angle as measured from the axial direction, and “β” an outflow angle as measured from the axial direction. The above Expression indicates that the load becomes higher with increasing turn of flow at the blade inlet or exit or with increasing cascade pitch relative to the axial chord length. In general, cascades of high load coefficients tend to increase in profile loss and are known to depend greatly upon the load distribution of the blade, as well as upon the load coefficient.
The relationship between profile loss and the load distribution is described below referring to
An ideal distribution of blade surface pressure that allows for the above is described below. First, conditions under which the load coefficient is fixed are assumed. For reduced skin friction loss, aft loading with suppressed fore loading of the blade is desirable in order to suppress an increase in velocity. If a load peak is brought too close to the trailing edge side, however, the adverse pressure gradient will commonly be steep near a trailing edge portion of the suction side, resulting in augmented deceleration loss. Therefore, loading that generates a load distribution peak near the trailing edge without causing too significant deceleration loss creates an ideal load distribution.
A load distribution by reducing the number of blades for reduced trailing-edge loss is considered below. Reducing the number of blades while a load peak position remains fixed will change the blade suction-side pressure distribution from a state of a solid line in
The relaxation of the adverse pressure gradient can be achieved by extension of the axial chord length “Cx” as well as by correction/modification of the load distribution. Extending “Cx” with the same load distribution retained will extend a substantial distance and will create a correspondingly smaller pressure gradient “dp/dx,” whereby the reduction in deceleration loss will be realized.
The relationship between the blade load distribution and the secondary flow developing in the neighborhood of the endwall is described below. As can be seen from
The relationship between the blade shape and the load distribution is described below referring to
Advantageous effects of the present invention are described below referring to
Simultaneously with the improvement of performance, the number of blades is also reduced in the present invention. Manufacture of the blades form a main part of steam turbine materials, machining, and assembly costs. Adoption of the present invention also enables significant reduction in steam turbine manufacturing costs.
Next, steam turbine equipment applying the turbine nozzle blade of the present embodiment is described below.
A second embodiment of the present invention is shown in
The second embodiment relates to a blade of large H/Cx, a ratio between blade height H and axial chord length “Cx.” This cascade is equivalent to long blades having a significant difference in radius between the blade tip and hub. In this case, in order to minimize the difference in “t/Cx” (i.e., the difference in load coefficient) between the tip and hub of the blade, “Cx” has been traditionally increased according to a particular radius R. When the present invention is applied to such a case, the hub includes a portion at which, as the radius increases, “d Cx/d R” decreases relative to the distribution of “Cx” that originally has a tendency to increase, and the tip includes a portion at which, as the radius increases, “d Cx/d R” also increases more than at a mid-span position. In other words, the present embodiment is characterized in that “d Cx/d R” is larger at the tip than at the mid-span position, and in that “d Cx/d R” is smaller at the hub than at the mid-span position. Unlike the foregoing embodiment, the present embodiment does not always make it necessary for the axial chord length itself of the hub or tip to be greater than that of the mid-span position.
The adoption of the present invention reduces any secondary-flow loss near the endwall without causing an increase in loss at the mid-span position, even in a cascade of relatively long blades, thus enabling more efficient, less expensive axial-flow turbines.
Claims
1. A nozzle blade for an axial-flow turbine,
- wherein, when a differential pressure between a pressure side and a suction side of each of blades, at one same axial chord position of the blade, is defined as a load of the blade, and a ratio between axial chord length of the blade and an axial distance from a leading edge thereof at one same vertical position of the blade where the blade load becomes a maximum is defined as a maximum load relative position,
- the axial chord length of the blade is greater at a hub and tip thereof than at an intermediate vertical portion thereof, and a maximum load relative position at the hub and tip of the blade is set to be nearer to a trailing edge thereof than a maximum load relative position of the intermediate vertical portion of the blade.
2. A nozzle blade for an axial-flow turbine, wherein:
- when a point, except at a leading edge and trailing edge of each of blades, at which a static pressure on a suction surface of the blade becomes a minimum, is defined as a suction-side minimum pressure position,
- axial chord length of the blade is greater at a hub and tip thereof than at an intermediate vertical portion thereof, and a suction-side minimum pressure position at the hub and tip of the blade is set to be nearer to a trailing-edge side than a suction-side minimum pressure position of the intermediate vertical portion of the blade.
3. A nozzle blade for an axial-flow turbine, wherein:
- each of blades is formed into a concave shape on a suction surface of a trailing edge of the blade, the blade being further formed into a convex shape on a pressure surface of the blade trailing edge; and
- axial chord length of the blade is greater at a hub and tip of the blade than at an intermediate vertical portion of the blade; and
- circumferential chord length is smaller at the hub and tip of the blade than at the intermediate vertical portion of the blade.
4. A nozzle blade for an axial-flow turbine, wherein:
- axial chord length of each of blades is greater at a hub and tip thereof than at an intermediate vertical portion of the blade;
- circumferential chord length is smaller at the hub and tip of the blade than at the intermediate vertical portion of the blade; and
- a stagger angle of the blade is smaller at the hub and tip of the blade than at the intermediate vertical portion thereof.
5. The turbine nozzle blade according to claim 1, wherein: is defined as a load coefficient,
- when an interblade pitch is expressed as “t,” the axial chord length as “Cx,” an inflow angle when measured from an axial direction, as “α,” and an outflow angle when measured from the axial direction, as “β,” and a value Ψ given by Ψ=2(t/Cx)cos2 β|tan α−tan β| (Expression 1)
- the load coefficient at the intermediate vertical position of the blade takes any value ranging between 0.7 and 1.1 in Expression 1.
6. The turbine nozzle blade according to claim 5, wherein:
- as the axial chord length heads from the blade hub towards the blade tip, the axial chord length of the blade hub decreases at a rate equivalent to or higher than a change rate of the axial chord length in the vicinity of the intermediate vertical position of the blade, and the axial chord length of the blade tip increases at a rate equivalent to or higher than the change rate of the axial chord length in the vicinity of the intermediate vertical position of the blade.
7. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 1.
8. The turbine nozzle blade according to 2, wherein: is defined as a load coefficient,
- when an interblade pitch is expressed as “t,” the axial chord length as “Cx,” an inflow angle when measured from an axial direction, as “α,” and an outflow angle when measured from the axial direction, as “β,” and a value Ψ given by Ψ=2(t/Cx)cos2 β|tan α−tan β| (Expression 1)
- the load coefficient at the intermediate vertical position of the blade takes any value ranging between 0.7 and 1.1 in Expression 1.
9. The turbine nozzle blade according to 3, wherein: is defined as a load coefficient,
- when an interblade pitch is expressed as “t,” the axial chord length as “Cx,” an inflow angle when measured from an axial direction, as “α,” and an outflow angle when measured from the axial direction, as “β,” and a value Ψ given by Ψ=2(t/Cx)cos2 β|tan α−tan β| (Expression 1)
- the load coefficient at the intermediate vertical position of the blade takes any value ranging between 0.7 and 1.1 in Expression 1.
10. The turbine nozzle blade according to 4, wherein: is defined as a load coefficient,
- when an interblade pitch is expressed as “t,” the axial chord length as “Cx,” an inflow angle when measured from an axial direction, as “α,” and an outflow angle when measured from the axial direction, as “β,” and a value Ψ given by Ψ=2(t/Cx)cos2 β|tan α−tan β| (Expression 1)
- the load coefficient at the intermediate vertical position of the blade takes any value ranging between 0.7 and 1.1 in Expression 1.
11. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 2.
12. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 3.
13. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 4.
14. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 5.
15. Steam turbine equipment comprising:
- a steam generator for heating water and generating steam;
- a steam turbine driven by the steam generated by the steam generator; and
- a condenser for condensing the steam that has driven the steam turbine;
- wherein the steam turbine includes the turbine nozzle blade according to claim 6.
Type: Application
Filed: Feb 15, 2012
Publication Date: Aug 23, 2012
Applicant: Hitachi, Ltd. (Tokyo)
Inventors: Takanori Shibata (Hitachinaka), Kiyoshi Segawa (Hitachi), Tadaharu Kishibe (Hitachinaka), Seiichi Kimura (Hitachi), Goingwon Lee (Hitachi)
Application Number: 13/396,798
International Classification: F01D 5/14 (20060101); F01K 13/00 (20060101);