EXTENDABLE UTENSIL AND METHOD OF MANUFACTURE
An extendable utensil comprises a base part and a body formed from sheet material having a first surface and a second and surface, wherein the body is arranged in a wrap around the base part in successive turns, and a point on the first surface at an end of a turn is fixed to a point on the second surface at a beginning of the turn. A method of manufacturing an extendable utensil is also disclosed.
The invention relates to extendable utensils and methods of manufacturing extendable utensils. An extendable utensil may be, for example, an extendable chopstick which may be used with another chopstick, as is normal, in a pair. However, an extendable utensil may be another type of extendable utensil such as, for example, a knife, fork or spoon.
Various eating utensils are available in the present day and have been around for many centuries. For instance, commonplace eating utensils include knives, forks, spoons and chopsticks. Eating utensils are available in both reusable and disposable format. Chopsticks are most commonly made of bamboo or plastic but also made of metal, bone, ivory and various types of wood. Wood and plastics, in particular, are a commonplace choice for disposable chopsticks such as one might be given with takeaway food and the like. Bamboo and wood chopsticks are relatively cheap but they present environmental issues because of the source material. Similar concerns apply with plastic chopsticks and the drain they impose on the environment and recycling issues they present.
Because of the length usually required for such utensils, these are may be considered by some users to be something of an inconvenience for, say, carrying or transporting around.
The invention is defined in the independent claims. Some optional features of the invention are defined by the dependent claims.
Implementation of the techniques disclosed herein provided for an extendable utensil which can be considered to be “pocket-size” to allow users to transport the extendable utensils significantly greater convenience than has been hitherto possible.
For example, travellers may store these particularly easily in, say, a back pack for easy transportation. Being so compact, they can also be carried around by a user in, say, the user's pocket, either loosely in the user's pocket or inside a small container.
The invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
Turning first to
In the example of
In
Base part 102 and body 104 may be provided integral with one another and formed, for example, by an injection moulding process which will be discussed in more detail with respect to
In one implementation, one or both of base part 102 and body 104 are comprised of an environmentally-friendly product such as corn and/or yam, including corn starch/yam starch which makes the material of the parts both very cheap to make and facilitates making of the parts in an injection moulding process. In some implementations, the materials used are re-cycled materials. With use of cheap materials and/or manufacturing processes, an extendable utensil can even be considered to be disposable, thereby making it amendable for giving away with take-away food and/or with packs of, say, quick noodles or other fast food. Alternatively, the extendable utensils may be made from other plant matter and/or polymers—thermoplastic polymers (e.g. polyethylene, polypropylene)—which do not leach toxic chemicals. As a further alternative, metals such as stainless steel, aluminium or any metal alloy may also be used. However, it should be appreciated that base part 102 and/or body 104 can also be made from any other suitable material, including, for example, paper/card, PVC and acrylic.
The extendable utensils as disclosed herein may be reusable or disposable. For instance, a reusable extendable utensil may comprise of plastic material, with or without restraints and with our without caps, such as silicon caps. The use of restraints and caps are discussed below.
As mentioned above, with reference to
The tape may be secured by any suitable means, such as an adhesive (preferably approved for use by the Food and Drug Administration) or by any other suitable fixing means.
It will be appreciated that other types of extendable utensils—such as knives, forks and spoons—may be provided where the tip part 116 of base part 102 of the extendable chopstick 100 may be replaced with a suitable knife part, fork part or spoon part. Additionally or alternatively, the respective knife, fork or spoon parts may be arranged to be added on to tip 116.
Turning now to
As shown in the left-most view (a), body 104 has been wrapped fully around base part 102, the tapered top 116 of which projects from the wrapped body 104. To extend the chopstick 200 from its closed form in view (a) to its extended form in view (c), a user (not shown) may hold the extendable chopstick 200 in both hands. Holding the lower part 202 of the chopstick 200 (as shown in
As the extendable chopstick is progressively extended in the views of
Chopstick 200 may be provided with an indicator 204 which indicates to the user that a maximum “safe” extension length has been reached. If the user was to extend the chopstick beyond that length, the spiral of the spiral wrap illustrated in
Looking at
In the example of view (a), the cut of the cut away portion is simply a straight cut defining a straight line 300a. The In the examples of views (a) and (b) of
In view (d) of
As viewed in all the views of
Looking now at
The cap can be made in different materials, including silicon, metal, rubber and plastic.
Stainless steel version of the extendable utensil can use a silicon or metal cap to slip on.
Turning now to
Although not illustrated in the drawings, the chopstick may be provided with a second cap to cover the portion of the base part (i.e. tip 116) which extends beyond the width 124 of the tape 104 in fully wrapped form (e.g. in view (a) of
Of these two, the tangential arrangement of the view (a) may facilitate smooth wrapping of body 604 around base part 602, since, at the point 612 where body 604 joins base part 602, the angle of turn of the body 604 at the commencement of the wrapping process is less abrupt in this arrangement; the tape can therefore be wrapped more smoothly around the tip, with less disturbance in the wrapping caused by an abrupt angle change. Use of a generally cylindrical tip or tips having a curved shape allows for smoother wrapping.
In the injection moulding process, the mould is injected with a corn and/or yam (starch) liquid and then subjected to typical injection moulding processes to produce the base part 602 and body 604 as described above.
Alternatively, the body 604, having been formed separately from base part 602, is joined to base part 602 at any suitable point, for example, at point 614 shown in view (d) which defines an entry into slot 616 of the base part 602. In this arrangement, slot 616 is made in base part 602 for receiving an edge 618 of body 604. Body 604 is then mechanically fixed in the slot using, for example, a FDA-approved adhesive, pivots or dowels. In the alternative view of
Another illustrative example of an extendable chopstick where the tip and the tape are formed separately is shown in
Base part 702 is comprised of an acrylic tube of 4 mm diameter and 3.5 cm length, and this example. Two holes 714a, 714b, are made in the tube 702, such as by drilling, punching or otherwise, or the holes are made during, say, a moulding process.
Prior to assembly of the chopstick of
Turning now to
In alternative configurations, both of the first part and the second part of the extendable utensil are on the body 104, preferably on different sections such as a section adjacent base part 102 and either of the middle section 807 or end section 809 of body 104. If restraint 802 is not fixed to base part 102, it is preferable that base part 102 is affixed to, or formed with, body 104. Additionally, the restraint may be attached to cap 810.
In a further alternative configuration, the cap 810 may be the second part of the extendable utensil, and the first part is either the base part 102 or body part 104. If at the body part 104, then the restraint is preferably fixed at a section adjacent the base part.
For the fixing of the restraint 802 to extendable chopstick 800, restraint 802 is first affixed to base part 102 at point 804, as discussed above. The, the body 104 is partially wrapped around base part 102 with the trailing part (trailing from point 804) restraint 802 held free away from the wraps. When the wrapping process reaches or comes near to point 806, wrapping is paused for the restraint 802 to be fixed to body 104 in mid-section 807—e.g. at point 806—prior to continuation of the wrapping and subsequent fixing of restraint 802 at end-section 809, for example at point 808.
In an alternative arrangement shown in
Of course, other numbers of fixings to the extendable utensil parts may be allowed. Restraint 802 may be made of any suitable material such as cotton, or industrial materials like nylon or steel wire for easy cleaning. The restraint may be arranged to run along inside walls of the hollow shell of the extendable utensil when extended. When housed within the hollow shell, the restraint may be arranged, or lie, in a coiled fashion.
It will be appreciated that the utensil (chopstick) has been described by way of example only and various modifications may be made to the techniques described herein without departing from the spirit and scope of the appended claims. Features presented in relation to one aspect may also be combined with features relating to another aspect. If the utensil is not a chopstick—say a fork, knife or spoon—then it will be appreciated that, additionally, a utensil head having, say, fork prongs, a spoon body or a knife blade will also be provided to the extendable part of the utensil.
Claims
1. An extendable utensil comprising a base part and a body formed from sheet material having a first surface and a second surface, wherein the body is arranged in a wrap around the base part in successive turns, and a point on the first surface at an end of a turn is fixed to a point on the second surface at a beginning of the turn.
2. The extendable utensil of claim 1, wherein a length of the base part is greater than a width of the body and the body is arranged in a wrap around the base part with a first end of the base part aligned with a first side of the body.
3. The extendable utensil of claim 1 or, wherein the base part is of elongate form, having a first base portion around which the body is arranged in a wrap, and a second base portion extending beyond the wrapped base part.
4. The extendable utensil of claim 3, the second base portion having at least a part which is tapered.
5. The extendable utensil of claim 1, wherein the extendable utensil is extendable in a direction of an axis of the base part, the extendable utensil comprising an indicator for indicating to a user a pre-determined maximum length of extension of the extendable utensil.
6. The extendable utensil of claim 5, wherein the indicator comprises an indicator on the second surface of the body at a position on the second surface such that, when the extendable utensil is extended in the direction of the axis of the base part, the indicator is exposed for viewing by a user.
7. The extendable utensil of claim 6, wherein the extendable utensil comprises a restraint attached to a first part of the extendable utensil and to a second part of the extendable utensil to restrain the extendable utensil from extension beyond a pre-determined maximum length of extension.
8. The extendable utensil of claim 7, wherein the first part of the extendable utensil is the base part and the second part of the extendable utensil is the body.
9. The extendable utensil of claim 8, wherein the second part is a middle section along a length of the body.
10. The extendable utensil of claim 7, wherein the restraint is attached to an end section along a length of the body.
11. The extendable utensil of any of claim 8, wherein the restraint is attached to a cap, the cap being for covering an outer surface of the body when arranged in the wrap around the base part.
12. The extendable utensil of claim 1, further comprising a cap for covering an outer surface of the body when arranged in the wrap around the base part.
13. The extendable utensil of claim 1, wherein the base part comprises a clip for clipping to the body.
14. The extendable utensil of claim 1, wherein the base part and the body are integrally formed with one another in an injection moulding process.
15. The extendable utensil of claim 1, wherein the base part is of generally cylindrical form.
16. The extendable utensil of claim 1, wherein at least part of the utensil comprises of corn or yam.
17. A method of manufacturing an extendable utensil, the method comprising wrapping a body formed from sheet material around a base part to form successive turns, the body having a first surface and a second surface, and affixing a point on the first surface at an end of a turn to a point on the second surface at a beginning of the turn.
18. The method of claim 17, wherein a length of the base part is greater than a width of the body and the method comprises wrapping the body around the base part with a first end of the base part aligned with a first side of the body.
19. The method of claim 17, further comprising covering an outer surface of the body wrapped around the base part with a cap.
20. The method of claim 17, wherein the extendable utensil is extendable in a direction of an axis of the base part, and the method further comprises providing the extendable utensil with an indicator for indicating to a user a pre-determined maximum length of extension of the extendable utensil.
21. The method of claim 17, wherein the method comprises providing the indicator on the second surface of the body at a position on the second surface such that, when the extendable utensil is extended in the direction of the axis of the base part, the indicator is exposed for viewing by a user.
22. The method of claim 17, further comprising attaching a restraint to a first part of the extendable utensil and attaching the restraint to a second part of the extendable utensil, the restraint being for restraining the extendable utensil from extension beyond a pre-determined maximum length of extension.
23. The method of claim 22, wherein the first part of the extendable utensil is the base part and the second part of the extendable utensil is the body.
24. The method of claim 22, wherein the second part is a middle section along the length of the body.
25. The method of claim 22, comprising attaching the restraint to an end section along the length of the body.
26. The method of claim 22, further comprising attaching the restraint to a cap for covering an outer surface of the body when arranged in a wrap around the base part.
27. The method of claim 17, further comprising covering an outer surface of the body arranged in a wrap around the base part with a cap.
Type: Application
Filed: Jul 30, 2010
Publication Date: Sep 6, 2012
Applicant: Weng Cheong Toh (Singapore)
Inventors: Weng Cheong Toh (Singapore), Edison n/a (Singapore)
Application Number: 13/387,700
International Classification: A47G 21/00 (20060101); B65H 54/00 (20060101);