WALL ASSEMBLY WITH PHOTOVOLTAIC PANEL
A wall assembly including a power generation subassembly having one or more body elements and one or more photovoltaic power generation modules. Each photovoltaic power generation module includes one or more photovoltaic panel with photovoltaic cells for converting light energy into electricity, being adapted to operate at an operating temperature within a range of operating temperatures, and means for attaching the photovoltaic panel to the body element. The wall assembly also includes one or more loop circuits adapted to permit flow of a heat transfer medium therethrough. Each loop circuit is at least partially engaged with the power generation subassembly for transfer of heat energy therebetween via conduction for moderating the operating temperature of the photovoltaic cells.
This application is a continuation of International patent application no. PCT/CA2010/001682, filed on Oct. 22, 2010, which claims the benefit of U.S. Provisional Application No. 61/253,942, filed on Oct. 22, 2009, each of which is hereby incorporated by reference herein in its entirety.
FIELD OF THE INVENTIONThe present invention is a wall assembly with a photovoltaic panel adapted for moderating the operating temperature of photovoltaic cells in the photovoltaic panel.
BACKGROUND OF THE INVENTIONIn conventional photovoltaic power generation systems, the temperature of the photovoltaic cells has a significant impact on the efficiency at which the cells operate. In particular, where photovoltaic cells operate at an elevated temperature (i.e., a temperature above a range of operating temperatures in which the cell operates at peak efficiency), the efficiency of the photovoltaic cells is reduced. This problem is exacerbated by the heat energy released upon exposure of the photovoltaic cells to light, which tends to increase the operating temperature of the photovoltaic cell. However, cooling the photovoltaic cells (i.e., in order to improve the efficiency thereof) typically requires energy inputs, which adversely affects the overall energy efficiency of the system.
For instance, most photovoltaic cells on the market now have a solar conversion efficiency between about 15% and about 27%. The balance of the energy (i.e., between about 85% and about 76%) generally is converted to heat, which is usually wasted. Accordingly, in the prior art, photovoltaic cells are often mounted to allow for transfer of heat energy from the photovoltaic cells to ambient air, to permit some cooling of the cells by the ambient air, due to convection (i.e., without energy inputs).
Furthermore, in most photovoltaic power generation systems, the waste heat adversely affects the efficiency of the photovoltaic cells by about 10% to about 20%. Photovoltaic cells can generate much more heat than electricity. Such heat is, in conventional systems, transferred to ambient air and, to a limited extent, to structural elements (e.g., walls or roofs), where the heat is dissipated. Such heat is either not used, or is inefficiently used.
Another problem is that of “shading”, which also adversely affects the efficiency of the photovoltaic cell. For example, in a 50 W output system, the power generated drops to 38 W if the photovoltaic cells are about 50% shaded. Accordingly, a relatively small shaded area of the photovoltaic cell can have a relatively large impact on the efficiency thereof.
SUMMARY OF THE INVENTIONFor the foregoing reasons, there is a need for a photovoltaic power generation system which overcomes or mitigates one or more of the disadvantages of the prior art.
In its broad aspect, the invention provides a wall assembly including a power generation subassembly having one or more body elements, and, one or more photovoltaic power generation modules. Each photovoltaic power generation module includes one or more photovoltaic panels with one or more photovoltaic cells for converting light energy into electricity, the photovoltaic cells being adapted to operate at an operating temperature within a range of operating temperatures. The photovoltaic power generation module also includes means for attaching the photovoltaic panel to the body element. The wall assembly also includes one or more loop circuits adapted to permit flow of a heat transfer medium therethrough. Each loop circuit is at least partially engaged with the power generation subassembly for transfer of heat energy therebetween via conduction for moderating the operating temperature of said at least one photovoltaic cell.
In another aspect, the invention provides a wall system including one or more power generation subassemblies, each having one or more body elements and one or more photovoltaic power generating modules. Each photovoltaic power generating module includes one or more photovoltaic panels with one or more photovoltaic cells for converting light energy into electricity, the photovoltaic cells being adapted to operate at an operating temperature within a range of operating temperatures. The photovoltaic power generating module includes one or more regulators, for regulating the electricity generated by the photovoltaic cells, and means for attaching the photovoltaic panel to the body element. The wall system also includes a heat exchange subassembly having a heat pump subassembly for moderating an indoor fluid's temperature, with a heat exchanger having a heat exchange fluid circulatable therein, and one or more circuits in fluid communication with one or more pumps, for circulating a heat transfer medium through the circuit. Each circuit includes one or more end portions positioned proximal to the heat pump subassembly for heat exchange between the heat transfer medium in the end portion and the heat exchange fluid in the heat exchanger, and one or more loop circuits in fluid communication with the end portion. Each loop circuit is at least partially engaged with the power generation subassembly for transfer of heat energy therebetween via conduction for moderating the operating temperature of said at least one photovoltaic cell.
In yet another of its aspects, the invention provides a wall system including one or more power generation subassemblies, each power generation subassembly including one or more body elements, and one or more photovoltaic power generating modules. Each photovoltaic power generating module includes one or more photovoltaic panels with one or more photovoltaic cells for converting light energy into electricity, the photovoltaic cells being adapted to operate at an operating temperature within a range of operating temperatures. The photovoltaic power generating module also includes one or more regulators, for regulating the electricity generated by the photovoltaic cells. Also, the photovoltaic power generating module includes means for attaching the photovoltaic panel to the body element. The wall system also includes a heat exchange subassembly having one or more pumps, and one or more circuits in fluid communication with the pump. The pump is adapted for circulating a heat transfer medium through the circuit. the circuit includes one or more end portions positioned proximal to the pump, and one or more loop circuits in fluid communication with the end portion. The loop circuit is at least partially engaged with the power generation subassembly for transfer of heat energy therebetween for moderating a temperature of the body element, for controlling heat transfer therethrough.
The invention will be better understood with reference to the attached drawings, in which:
In the attached drawings, like reference numerals designate corresponding elements throughout. Reference is first made to
In one embodiment, and as can be seen in
As can be seen in
It will be understood that the wall assembly 20 may be used to form any part or parts of a structure, whether as load-bearing elements or otherwise. For example, the wall assembly 20 may be included in a roof of the structure, in addition to, or instead of, being included in substantially vertical walls of the structure. Preferably, several wall assemblies may be used to cover a particular portion of a structure, to form an exterior surface of the structure. Where the structure 38 is a building, the wall assembly 20 may be used to moderate the temperature of an indoor fluid 39 in the building, as will be described. In addition, or alternatively, the wall assembly 20 may be used to moderate heat transfer out of the building, as will also be described.
It will be understood that the structure need not necessarily be a building. The structure may be, for example, a fence. Also, it will be understood that the body element may have any suitable size or shape. Preferably, the body element is sufficiently strong that the wall assembly may be precast and transported to the job site for installation without adversely affecting its structural integrity. For the purposes hereof, it will be understood that one or more wall assemblies may be included in a wall unit 59, the wall unit 59 being included in the structure 38, whether as a load-bearing element or otherwise.
As shown in
As will be described, it is understood that the loop circuit 34 is in fluid communication with an end portion 44 (
As will be appreciated by those skilled in the art, the location of the loop circuit 34 in the wall assembly 20 relative to the photovoltaic panel 27 affects the efficiency of the transfer of heat energy to the heat transfer medium in the loop circuit 34. In the embodiment illustrated in
For instance, when the ambient temperature outside the building is relatively high (e.g., when the ambient temperature is higher than the desired temperature of the indoor fluid) and light energy is processed at the photovoltaic cells 28, heat energy is transferred from the photovoltaic panel 27 to the heat transfer medium in the loop circuit 34, as indicated by arrow “B” in
It will be understood that the range of operating temperatures in which the photovoltaic cells 28 are adapted to operate (referred to above) are the optimum operating temperatures therefor. The loop circuit 34 preferably is positioned so that sufficient heat energy is transferred to the heat transfer medium in the loop circuit 34 to maintain the photovoltaic cells 28 at one or more operating temperatures within the range of optimum operating temperatures, thereby enabling the photovoltaic cells 28 to operate at relatively high efficiency.
In addition, the invention herein provides for relatively efficient utilization of the heat energy removed from the photovoltaic cells 28 and from the body element 24.
The heat transfer medium may be any suitable fluid. The warmed heat transfer medium is pumped to the end portion 44 and through the heat pump 46, where heat is transferred from the heat transfer medium (indicated at “H1” in
Similarly, when the ambient temperature outside the building is relatively low and light energy is processed by the photovoltaic cells 28, heat energy (i.e., heat energy generated by the operation of the photovoltaic cells) is transferred from the photovoltaic panel 27 to the heat transfer medium in the loop circuit 34, as indicated by an arrow “B” in
From the foregoing, it can be seen that the wall assembly 20 of the invention has the following advantages. First, due to heat transfer to the heat transfer medium in the loop circuit 34, an amount of the heat energy generated by the operating photovoltaic cells 28 is removed from the photovoltaic panel 27, resulting in more efficient operation of the photovoltaic cells 28.
Second, the body element 24 functions as a solar collector. For instance, in circumstances where the heat energy otherwise would build up in the body element 24, the heat energy is also removed due to transfer of heat energy to the heat transfer medium in the loop circuit. The heat energy may be, for example, generated by the operation of the photovoltaic cells 28, and/or resulting from sunshine directed onto the exterior surface 40 of the body element 24 and onto the photovoltaic panel 27. Once transferred (i.e., in part) to the heat transfer medium, such heat energy can be used, e.g., in connection with a heat pump, to heat or cool the indoor fluid in the building. The heat transfer medium circulating in the loop circuit 34 captures solar thermal energy that would normally pass through a wall (i.e., the body element 24) to become a thermal solar load to the building air conditioning system.
Third, the photovoltaic panel 27 uses solar power to generate electricity, which can, e.g., be utilized in the building's distribution network, as will be described.
Fourth, as illustrated in
The loop circuit may have different forms, and may be positioned relative to the photovoltaic panel 27 in different ways. In another embodiment of the wall assembly 120, illustrated in
In the wall assembly 120, because the loop circuit 134 extends into the support portion 150, relatively more heat is transferred between the loop circuit 134 and the body element 124 than in the embodiment illustrated in
Another alternative embodiment of the wall assembly 220 is illustrated in
The benefits of having the engagement portion of the body element positioned between the photovoltaic cell and the loop circuit 34 are believed to be as follows. First, the engagement portion tends to have a beneficial diffusing effect, i.e., tending to spread heat energy generated at the photovoltaic cells throughout the engagement portion, and also into parts of the body element adjacent to the engagement portion. Because cured concrete is relatively thermally conductive, the transfer of heat energy through the engagement portion takes place at an efficiency comparable to that of heat transfer directly from the photovoltaic panel to the loop circuit 34. Second, the rear wall of the conventional photovoltaic panel tends to become scratched or otherwise damaged relatively easily. Therefore, if the loop circuit 34 is to be mounted so that it engages the photovoltaic panel 27, the photovoltaic panel should include an appropriately strong rear wall, which would add cost and complication, and may adversely affect the efficiency of heat transfer from the photovoltaic cells.
Yet another embodiment of the wall assembly 320 is illustrated in
As illustrated in
In another embodiment, the invention provides the wall system 460 (
In one embodiment, the heat exchange subassembly 466 preferably also includes one or more supplemental loop circuits 472 in which a supplemental heat exchange medium is circulatable, for heat exchange between the supplemental heat exchange medium and the heat exchange fluid in the heat exchanger (
In the winter heating cycle, the heat transfer medium circulates through the loop circuit(s) 34 and the supplemental loop circuit 472. In this situation, the heat transfer medium is warmer than the body element(s) 24 due to the heat stored in the ground in the summer, so that the body element(s) 24 is (are) warmed by the heat transfer medium. Because the wall assembly 20 is warmer than the ambient (outdoor) temperature, the heat transfer medium reduces heat loss through the wall assembly 20. As the stored energy in the ground is used to warm the wall assembly 20, the ground gradually cools down.
One layout arrangement for the loop circuit 34 is illustrated in
An alternative arrangement of the loop circuit 34 is shown in
The optimum arrangement for the loop circuit 34 in any wall assembly 20 is primarily dependent on the extent to which the temperature of the heat transfer medium in the loop circuit 34 increases. As the heat transfer medium moves through the loop circuit (i.e., from the inlet to the outlet thereof), heat energy is transferred to the heat transfer medium, and the temperature of the heat transfer medium increases accordingly. However, once the temperature of the heat transfer medium is substantially equal to the temperature of the body element 34 (i.e., at the part(s) of the body element which are engaged with the loop circuit 34), no further heat transfer will occur. Accordingly, the loop circuit may be arranged so that parts thereof are positioned in or on the body element 24 so as to optimize the transfer of the heat to the heat transfer medium. An example of such an arrangement is illustrated in
It will be understood that the foregoing also applies where (as illustrated in
It will be appreciated by those skilled in the art that many arrangements of the wall assemblies are possible. For instance, in
In one embodiment, and as illustrated (for example) in
In
In one embodiment, the invention provides a structure 38 in which each loop circuit 34 is connected in parallel relative to at least one other of the loop circuits located adjacent thereto. In
It is preferred that each loop circuit 34 additionally includes one or more pressure equalizing means 55. For instance, in one embodiment, the pressure equalizing means 55 is a manifold for receiving the heat exchange medium from the loop circuit respectively at substantially the same pressure, to permit the heat exchange medium to flow into and out of the manifold at substantially equal rates of flow.
An example of the manifold 55 can be seen in
In addition, it is advantageous to include a release valve 58 (
It will be understood that the photovoltaic panel and the other elements of the wall assembly are exemplary. The wall assembly and the elements thereof may be provided in various forms. Those skilled in the art will appreciate that many different varieties of photovoltaic panels, including different varieties of photovoltaic cells, are available. The photovoltaic panel(s) in the wall assembly, and in the wall system, may have any suitable shape, and may be positioned in any suitable configuration. The wall assemblies may be positioned in the structure to suit architectural requirements, whether such requirements are aesthetic and/or practical.
An embodiment of a method 501 of the invention of forming the wall assembly is schematically illustrated in
The body element 24 preferably is reinforced concrete. Accordingly, and as can be seen in
Preferably, the wall assembly 20 includes wires (schematically illustrated in
It will also be appreciated by those skilled in the art that the electrical energy generated by the photovoltaic cells may be utilized in many different ways. For example, the electrical energy which is generated may be distributed to the electrical distribution network in the building in which the wall assembly is installed. Because DC electrical current is produced by the photovoltaic cells, if the electricity generated by the photovoltaic panel 27 is to be distributed in the building, then the regulator 30 preferably includes an inverter to convert DC power to AC power. In addition, and as shown in
As can be seen, for instance, in
The means 32 for attaching the photovoltaic panel 27 to the body element 24 described above is preferred because it allows the photovoltaic panel 27 to be removed while the wall assembly 20 remains mounted in the structure 38. The removability of the photovoltaic panel 27 from the body element 24 may be important in practice, because photovoltaic panels may malfunction or deteriorate. As is known, the plugs 96 (not shown in
As can be seen, for instance, in
In use, once the wall assembly 20 is installed, the heat transfer medium is pumped through the loop circuit 34. As described above, heat is transferred from the body element 24 to the heat transfer medium. In addition, and also as described above, heat generated by operation of the photovoltaic cells 28 is transferred to the heat transfer medium. The heat energy which is transferred to the heat transfer medium is ultimately transferred elsewhere, as described above, e.g., via a heat pump. Once much of the heat energy has been transferred from the heat transfer medium, the heat transfer medium is recirculated to the loop circuit 34, for transfer of further heat energy to the heat transfer medium. Electrical energy generated by the photovoltaic cells is also utilized as desired.
In another alternative embodiment, as illustrated in
It will be understood that the wall assembly 20 (or a number thereof) is included in a wall unit 59, e.g., in an exterior wall or a roof of the structure 38, as indicated in
It will be appreciated by those skilled in the art that the invention can take many forms, and that such forms are within the scope of the invention as described above. The foregoing descriptions are exemplary, and their scope should not be limited to the preferred versions provided therein.
Claims
1. A wall assembly comprising:
- a power generation subassembly comprising: at least one body element comprising at least one engagement portion; at least one photovoltaic power generation module, comprising: at least one photovoltaic panel comprising at least one photovoltaic cell for converting light energy into electricity, said at least one photovoltaic cell being adapted to operate at an operating temperature within a range of operating temperatures; means for attaching said at least one photovoltaic panel to said at least one body element;
- at least one loop circuit adapted to permit flow of a heat transfer medium therethrough;
- said at least one photovoltaic panel being at least partially engaged with said at least one engagement portion of said at least one body element; and
- said at least one loop circuit being at least partially engaged with said at least one body element at said at least one engagement portion for transfer of heat energy therebetween via conduction for moderating the operating temperature of said at least one photovoltaic cell.
2. A wall assembly according to claim 1 in which:
- said at least one body element additionally comprises at least one support portion thereof adjacent to said at least one engagement portion thereof; and
- said at least one loop circuit is at least partially engaged with at least a preselected part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
3. A wall assembly according to claim 2 in which:
- said at least one support portion of said at least one body element is positioned adjacent to said at least one photovoltaic panel; and
- said at least one loop circuit is at least partially engaged with said at least one body element in at least a predetermined part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
4. A wall system comprising:
- at least one power generation subassembly comprising: at least one body element comprising at least one engagement portion; at least one photovoltaic power generation module, comprising: at least one photovoltaic panel comprising at least one photovoltaic cell for converting light energy into electricity, said at least one photovoltaic cell being adapted to operate at an operating temperature within a range of operating temperatures; at least one regulator, for regulating the electricity generated by said at least one photovoltaic cell; means for attaching said at least one photovoltaic panel to said at least one body element;
- a heat exchange subassembly comprising: a heat pump subassembly for moderating an indoor fluid's temperature, comprising a heat exchanger having a heat exchange fluid circulatable therein; at least one circuit in fluid communication with at least one pump, for circulating a heat transfer medium through said at least one circuit; said at least one circuit comprising: at least one end portion positioned proximal to the heat pump subassembly for heat exchange between the heat transfer medium in said at least one end portion and the heat exchange fluid in the heat exchanger; at least one loop circuit in fluid communication with said at least one end portion;
- said at least one photovoltaic panel is at least partially engaged with said at least one engagement portion of said at least one body element; and
- said at least one loop circuit is at least partially engaged with said at least one body element at said at least one engagement portion for transfer of heat energy therebetween via conduction for moderating the operating temperature of said at least one photovoltaic cell.
5. A wall system according to claim 4 in which:
- said at least one body element comprises at least one support portion thereof adjacent to said at least one engagement portion thereof; and
- said at least one loop circuit is at least partially engaged with at least a preselected part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
6. A wall system according to claim 5 in which:
- said at least one support portion of said at least one body element is positioned adjacent to said at least one photovoltaic panel; and
- said at least one loop circuit is at least partially engaged with said at least one body element in at least a predetermined part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
7. A structure comprising said at least one wall system according to claim 6 comprising a plurality of power generation subassemblies, and in which:
- the heat exchange subassembly comprises a plurality of said loop circuits; and
- each said loop circuit is connected in series to at least one other of said loop circuits located adjacent thereto.
8. A structure comprising said at least one wall system according to claim 6 comprising a plurality of power generation subassemblies, and in which:
- the heat exchange subassembly comprises a plurality of said loop circuits; and
- each said loop circuit is connected in parallel relative to at least one other of said loop circuits located adjacent thereto.
9. A structure according to claim 8 comprising at least one manifold for receiving the heat exchange medium from said loop circuits respectively at substantially the same pressure, to permit the heat exchange medium to flow into said at least one manifold at substantially equal rates of flow.
10. A structure according to claim 9 in which each said loop circuit additionally comprises at least one pressure equalizing means.
11. A method of forming the wall assembly of claim 1, comprising:
- (a) providing a formwork assembly for defining said at least one body element adjacent to said at least one photovoltaic panel;
- (b) introducing workable concrete into the formwork assembly;
- (c) allowing the concrete in the formwork assembly to cure, to form said at least one body element; and
- (d) removing the formwork assembly after the concrete has substantially cured.
12. A wall system comprising:
- at least one power generation subassembly comprising: at least one body element comprising at least one engagement portion; at least one photovoltaic power generation module, comprising: at least one photovoltaic panel comprising at least one photovoltaic cell for converting light energy into electricity, said at least one photovoltaic cell being adapted to operate at an operating temperature within a range of operating temperatures; at least one regulator, for regulating the electricity generated by said at least one photovoltaic cell; means for attaching said at least one photovoltaic panel to said at least one body element;
- a heat exchange subassembly comprising: at least one pump; at least one circuit in fluid communication with said at least one pump; said at least one pump being adapted for circulating a heat transfer medium through said at least one circuit; said at least one circuit comprising: at least one end portion positioned proximal to said at least one pump; at least one loop circuit in fluid communication with said at least one end portion;
- said at least one photovoltaic panel is at least partially engaged with said at least one engagement portion of said at least one body element; and
- said at least one loop circuit is at least partially engaged with said at least one body element at said at least one engagement portion for transfer of heat energy therebetween for moderating a temperature of said at least one body element, for controlling heat transfer therethrough.
13. A wall system according to claim 12 in which:
- said at least one body element comprises at least one support portion thereof adjacent to said at least one engagement portion thereof; and
- said at least one loop circuit is at least partially engaged with said at least one engagement portion and with at least a preselected part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
14. A wall system according to claim 13 in which:
- said at least one body element additionally comprises at least one support portion adjacent to said at least one photovoltaic panel; and
- said at least one loop circuit is at least partially engaged with said at least one body element in at least a predetermined part of said at least one support portion, for moderating heat energy transfer through said at least one body element.
15. A wall system according to claim 14 in which the heat exchange subassembly additionally comprises a supplemental loop circuit in which a supplemental heat exchange medium is circulatable, for heat exchange between the supplemental heat exchange medium and the heat exchange fluid in the heat exchanger.
Type: Application
Filed: Apr 20, 2012
Publication Date: Oct 4, 2012
Inventors: Boris Naneff (Sudbury), Robert Mancini (Bolton), Les Lisk (Coniston), John Hood (Sudbury)
Application Number: 13/452,282
International Classification: F24J 2/52 (20060101); F28F 9/00 (20060101); E04B 1/16 (20060101);