REFRIGERATOR
In a refrigerator, rail devices are connected below the center of a pull-out door in a vertical direction, and connected to two ends thereof in a horizontal direction, and rail holding members are arranged on an inner casing in a heat-insulating material so as to hold both the right and left ends of the bottom of a container.
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The present invention relates to refrigerators, and particularly relates to a refrigerator having a pull-out structure for a storage compartment of a pull-out type.
BACKGROUND ARTConventionally, a storage compartment of a pull-out type is often provided at a lower part of a refrigerator in consideration of usability, so that items can be stored even in the back without wasting space. There is a demand for such a pull-out storage compartment to allow, for instance, the storage compartment to be smoothly pulled out and pushed back, food to be easily put in and out of the storage compartment, and a container provided inside the storage compartment to be easily attached and detached.
Now, techniques for improving usability of such a pull-out storage compartment have been disclosed (for example, see Patent Literature (PTL) 1 or 2).
The conventional refrigerator 100 illustrated in
The main body 101 is formed using an outer casing 112, an inner casing 110, and a heat-insulating material 111 filled between the outer casing 112 and the inner casing 110.
A container 206 which is a component of the vegetable compartment 103 is supported by two rail devices 202 connected to a pull-out door 201 of the vegetable compartment 103.
Also, a container which is a component of the freezer compartment 104 is supported by two rail devices 202 connected to a pull-out door 201 of the freezer compartment 104.
The vegetable compartment 103 and the freezer compartment 104 both have such a configuration, which allows the compartments 103 and 104 to be pull-out storage compartments which can be pushed into and pulled out of the main body 101.
Here, a description is given of the pull-out doors 201 for closing open front faces of the conventional refrigerator.
As illustrated in
As illustrated in
- [PTL 1] Japanese Unexamined Patent Application Publication No. 2006-177653
- [PTL 2] Japanese Unexamined Patent Application Publication No. 2006-214642
A trend of a refrigerator in recent years shows an increase in its inner capacity for actually storing items by changing arrangement of the components of the refrigerator, for instance.
The container provided in a conventional pull-out storage compartment is merely placed on the rail devices. If the inner capacity of the container increases in such a state, the amount of items stored in the container increases, which also increases load exerted on the rail devices. If the pull-out door is open in this state, a still greater load is exerted on the rail devices, and in particular, a stress applied on the ends of the rail devices increases at which the rail devices are attached to the pull-out door.
An increase in the load exerted on the rail devices may deform the rail devices and cause the rail devices to incline inward. Such a state prevents the pull-out door from smoothly moving forward and backward.
This is because when the pull-out door is open to the maximum, only the rail devices 202 support the container 206 which moves in conjunction with the opening movement of the pull-out door. Furthermore, the pull-out door having a foam heat insulation inside is at the end of the rail devices 202, and thus in addition to the load of the container 206, the load of the pull-out door 201 is exerted at the end of the rail devices 202. Also, there is a case in which a vacuum heat-insulating material is provided inside the pull-out door 201 for the purpose of energy saving, which further increases the load on the rail devices 202. Accordingly, the rail devices 202 are deformed by repetitions of the movement for opening and closing the pull-out door 201 for a long period of time. Due to this, even if the pull-out door 201 is brought into contact with the opening of the vegetable compartment 103 or the freezer compartment 104, the opening cannot be completely closed or sealed by a sealing part (not shown) of the pull-out door 201, since the pull-out door 201 is slant relative to the opening. As a result, there is a possibility that the cold air inside the compartment leaks, which prevents the compartment from being cooled to a predetermined temperature.
The present invention is conceived in order to solve the above conventional problems, and an object thereof is to provide a refrigerator which includes a pull-out storage compartment, and can distribute, in particular, a load exerted on the rail devices while securing a large actual storage capacity of the pull-out storage compartment, reduces slant of the pull-out door due to deformation of the rail devices, and reduces the tilt of the door, thereby securing cooling capability. Furthermore, an object thereof is to provide a refrigerator which avoids a gap being formed at a sealing part due to a tilt of the door, thereby securing cooling capability.
Solution to ProblemIn order to solve the above conventional problems, a refrigerator according to the present invention includes: a main body including an inner casing, an outer casing, and a heat-insulating material filled between the inner casing and the outer casing; a storage compartment of a pull-out type formed inside the main body and having an open front face; a pull-out door which opens and closes the open front face of the storage compartment; a partition which makes a separation for the storage compartment of the main body; and rail devices each of which has a fixed rail and a movable rail, is fixed to a wall of the inner casing with the fixed rail and the movable rail previously put together, connects the pull-out door to the main body in an extendable and shortenable manner, and allows a container provided inside the storage compartment to move forward and backward, wherein the rail devices are connected below a center of the pull-out door in a vertical direction and connected to both ends thereof in a horizontal direction, and attached to rail holding members so as to hold both the right and left ends near the bottom of the container, and the rail holding members are arranged on the inner casing in the heat-insulating material.
With this, the rail devices are attached at both the right and left ends of the bottom of the container, and thus it is possible to avoid projections and recessions being formed in the face of the container in the space from the open top face to the lower bottom of the container, and form the face of the container as a flat face, which achieves an increase in the size and capacity of the container. Furthermore, using the rail holding members, it is possible to prevent an inward inclination of the rail devices on which a force causing an inclination toward the inside of the compartment tends to be applied due to an increase in the load on the rail devices caused by an increase in the load from items stored in the container. In addition, the rail devices are attached at both the right and left ends of the bottom of the container, and thus it is possible to increase the size and capacity of the container supported by the rail devices. Furthermore, it is possible to reduce the slant of the pull-out door due to deformation of the rail devices, keep the movement for opening and closing forward and backward smooth, and secure cooling capability.
A refrigerator according to the present invention includes: a main body including an inner casing, an outer casing, and a heat-insulating material filled between the inner casing and the outer casing; a storage compartment of a pull-out type formed inside the main body and having an open front face; a pull-out door which opens and closes the open front face of the storage compartment; a partition which makes a separation for the storage compartment of the main body; a rail device which has a fixed rail and a movable rail, is fixed to a wall of the inner casing with the fixed rail and the movable rail previously put together, connects the pull-out door and the main body in an extendable and shortenable manner, and allows a container provided inside the storage compartment to move forward and backward; a door frame fixed to the pull-out door and connected to the rail device to hold the container; and a reinforcing plate which fixes the door frame to the pull-out door, wherein the reinforcing plate vertically extends along the pull-out door and is formed as a single member, the door frame is fixed at a lower part of the reinforcing plate, and the container is engaged at an upper part of the reinforcing plate.
This secures the strength of the pull-out door, and prevents the shift to the right and left. Consequently, it is possible to avoid a gap being formed at the sealing part due to a tilt of the door, and secure a cooling capability.
Advantageous Effects of InventionA refrigerator of the present invention can reduce the tilt of the rail device, and secure cooling capability and a large actual storage capacity of a pull-out storage compartment.
According to a first aspect of the present invention, a refrigerator includes: a main body including an inner casing, an outer casing, and a heat-insulating material filled between the inner casing and the outer casing; a storage compartment of a pull-out type formed inside the main body and having an open front face; a pull-out door which opens and closes the open front face of the storage compartment; a partition which makes a separation for the storage compartment of the main body; and rail devices each of which has a fixed rail and a movable rail, is fixed to a wall of the inner casing with the fixed rail and the movable rail previously put together, connects the pull-out door to the main body in an extendable and shortenable manner, and allows a container provided inside the storage compartment to move forward and backward, wherein the rail devices are connected below a center portion of the pull-out door in a vertical direction and connected to both ends in a horizontal direction, and attached to rail holding members so as to hold both the right and left ends of the bottom of the container, and the rail holding members are arranged on the inner casing in the heat-insulating material. Thus, it is possible to increase the size and capacity of the container, secure a large actual storage space in the pull-out storage compartment, and furthermore prevent the rail devices from inclining inward, and open and close the pull-out door smoothly.
According to a second aspect of the present invention, in the invention according to the first aspect of the present invention, the rail holding members each include an inward inclination prevention portion which prevents a corresponding one of the rail devices from inclining inward. The inward inclination prevention portion is formed integrally with the lower part of the rail holding portion which fixes the rail device, thereby forming a portion in the rail holding member buried in the heat-insulating material at which the rail holding member is tightly fit in the heat-insulating material. Thus, the rail holding members are in close contact with and firmly fixed to the heat-insulating material. Accordingly, even if a load on the rail devices increases, the strength of the rail holding members can be secured, and the rail devices can be prevented from inclining toward the inside of the compartment.
According to a third aspect of the present invention, in the first or second aspect of the present invention, the rail devices are each disposed at a gap portion provided in a side wall of the inner casing which forms an inner side wall face of the storage compartment, thereby reducing unusable space where the rail device is arranged, and increasing the effective inner capacity of the storage compartment.
According to a fourth aspect of the present invention, in the first or second aspect of the present invention, the rail devices are each disposed on a step portion provided on the bottom face of the inner casing which forms the bottom of the storage compartment, thereby improving working efficiency when attaching the rail devices, and preventing dew condensation water on the bottom of the storage compartment from being in contact with the rail device. Thus, the dew condensation water does not prevent smooth movement of the rail devices.
According to a fifth aspect of the present invention, in the first or second aspect of the present invention, the rail devices are each disposed on a step portion provided on a top face of the partition which forms the bottom of the storage compartment, thereby improving working efficiency when attaching the rail devices, and preventing dew condensation water on the bottom of the storage compartment from being in contact with the rail devices. Thus, the dew condensation water does not avoid smooth movement of the rail devices. Further, the wall thickness of the partition is large, and thus it is possible to avoid dew condensation occurring on the top face of the storage compartment at the lower part.
According to a sixth aspect of the present invention, in any of the first to third aspects of the present invention, a plurality of the pull-out doors are vertically arranged on the refrigerator, and an upper rail holding member and a lowermost rail holding member have different cross sectional shapes, the upper rail holding member holding the rail device which allows the pull-out door arranged at an upper position to be pulled forward and pushed backward, and the lowermost rail holding member holding the rail device which allows the lowermost pull-out door arranged at a lowermost position to be pulled forward and pushed backward. Consequently, when a user opens and closes the pull-out door, the lowermost pull-out door is at a position at which the user easily puts on his or her weight compared to the upper pull-out door, and thus there is a possibility that an external load is also applied thereto in addition to a load due to stored items. The lowermost rail holding member can firmly hold the rail device of the lowermost pull-out door, thereby preventing an inclination of the rail device.
According to a seventh aspect of the present invention, in the sixth aspect of the present invention, the lowermost rail holding member is a substantially L-shaped member formed along a side wall and a bottom face of the inner casing. Thus, the lowermost rail holding member can be reliably fixed to the rail device with a simple structure.
According to an eighth aspect of the present invention, in any of the first to seventh aspects of the present invention, a hole is formed in each of the rail holding members to allow the filled heat-insulating material to pass through. This avoids the rail holding members blocking the flow of the heat-insulating material to be filled, and prevents a hollow portion from being formed due to insufficient filling of the heat-insulating material. Thus, the heat-insulating capability as a refrigerator can be improved, and the heat-insulating material is sufficiently filled around the rail holding members. Consequently, it is possible to secure tight fitting of the rail holding member in the heat-insulating material, and maintain the strength of the rail devices.
A ninth aspect of the present invention is a refrigerator which includes: a main body including an inner casing, an outer casing, and a heat-insulating material filled between the inner casing and the outer casing; a storage compartment of a pull-out type formed inside the main body and having an open front face; a pull-out door which opens and closes the open front face of the storage compartment; a partition which makes a separation for the storage compartment of the main body; a rail device which has a fixed rail and a movable rail, is fixed to a wall of the inner casing with the fixed rail and the movable rail previously put together, connects the pull-out door and the main body in an extendable and shortenable manner, and allows a container provided inside the storage compartment to move forward and backward; a door frame fixed to the pull-out door and connected to the rail device to hold the container; and a reinforcing plate which fixes the door frame to the pull-out door, wherein the reinforcing plate vertically extends along the pull-out door and is formed as a single member, the door frame is fixed at a lower part of the reinforcing plate, and the container is engaged at an upper part of the reinforcing plate. Thus, the reinforcing plate is vertically disposed along the pull-out door in the upright direction, the strength of the pull-out door is secured with respect to an increase in the moment depending on the distance between vertical positions of a handle part at which the pull-out door is pulled out by holding the upper part thereof and the door frame which holds the container, and the shift to the right and left can be prevented. Thus, it is possible to avoid a gap being formed at the sealing part due to the tilt of the pull-out door relative to the open front face, and to secure a cooling capability.
According to a tenth aspect of the present invention, in the ninth aspect of the present invention, the rail devices are connected below a center portion of the pull-out door in a vertical direction and connected to both ends in a horizontal direction, and hold both the right and left ends of the bottom of the container, it is possible to avoid projections and recessions being formed in the wall surface of the container in the vertical direction, and thus it is possible to prevent unusable space from being made between stored items and the wall face of the container. Accordingly, the size and capacity of the container can be increased, and a large actual storage space can be secured.
According to an eleventh aspect of the present invention, in the ninth or tenth aspect of the present invention, the pull-out door includes: an inner door board; an outer door board; and a heat-insulating material that fills, by foaming, a space between the inner door board and the outer door board, and the reinforcing plate is provided in contact with the inner door board in the space. Thus, a shift of the pull-out door and the deformation of the door frame can be prevented.
According to a twelfth aspect of the present invention, in the eleventh aspect of the present invention, the reinforcing plate includes a reinforcing plate flange portion extending toward the outer door board. Accordingly, an area in which the reinforcing plate is tightly fit in the heat-insulating material can be increased, and thus it is possible to prevent an inclination of the door frame, and maintain the strength of the reinforcing plate.
According to a thirteenth aspect of the present invention, in the twelfth aspect of the present invention, a hole is formed in the reinforcing plate flange portion to allow the heat-insulating material to pass through. Thus, it is possible to prevent, around the reinforcing plate, formation of a hollow in which the heat-insulating material is not filled, and smoothly fill the heat-insulating material.
According to a fourteenth aspect of the present invention, in any of the ninth to thirteenth aspects of the present invention, a bead is formed at a position corresponding to a part of the reinforcing plate to which the door frame is attached. Accordingly, even if a moment on the door frame is large, the rigidity of the reinforcing plate itself can be secured, and the deformation thereof can be prevented.
The following is a description of embodiments of the present invention with reference to the drawings, and the same numeral is given to the same configuration as that in a conventional example or a previously described embodiment, and thus a detailed description thereof is omitted. The present invention is not limited by the embodiments below.
Embodiment 1As illustrated in
The storage compartments obtained by partitioning the inside of the refrigerator 100 may be referred to as a refrigerator compartment 102, an ice compartment 105, a switchable compartment 106 in which the temperature can be switched, a vegetable compartment 103, a freezer compartment 104, and others, depending on the function (cooling temperature).
A rotating heat-insulating door 107 in which, for example, a foam heat-insulating material such as urethane has foamed and fills is provided at an open front face of the refrigerator compartment 102 positioned at the uppermost part of the refrigerator 100. The refrigerator compartment 102 is a storage space having shelves.
Furthermore, the ice compartment 105, the switchable compartment 106, the vegetable compartment 103, and the freezer compartment 104 which are provided below the refrigerator compartment 102 are pull-out storage spaces.
The main body 101 is a body formed by filling a heat-insulating material 111 such as hard foam urethane between an outer casing 112 made of metal and an inner casing 110 made of resin, and is a cuboidal body having at least one open face. The main body 101 has a function of blocking heat entering from the outer atmosphere (outer air) to the inside of the main body 101.
The refrigerator compartment 102 is a storage compartment for storing items under refrigeration in which a temperature is maintained to a low temperature at which the stored items are not frozen. Specifically, the lowest temperature is usually set to 1 to 5° C.
The vegetable compartment 103 is a storage compartment provided at the lowermost part of the main body 101, and is a storage compartment mainly used for refrigerating vegetables. The vegetable compartment 103 is set to the same temperature as or a slightly higher temperature than that of the refrigerator compartment 102. Specifically, the lowest temperature is 2 to 7° C. It should be noted that the lower the temperature is, the longer the freshness of green leaves can be preserved.
The freezer compartment 104 is a storage compartment in which the temperature is set to a freezing temperature zone. Specifically, the temperature of the freezer compartment 104 is usually set to −22 to −18° C.; however, the temperature may be set to a lower temperature, for example, −30 to −25° C., to improve the freezing storage state.
The ice compartment 105 is a storage compartment in which an ice maker (not illustrated) is provided to make ice, and is a compartment for storing the ice made by the ice maker. The temperature of the ice compartment 105 is set to a temperature substantially equal to that of the freezer compartment 104.
The temperature of the switchable compartment 106 may be switched from a refrigeration temperature zone to the freezing temperature zone depending on the usage, by using the operation board attached to the refrigerator 100.
Partitions 108 are each provided between temperature zones in the main body 101, for partition into a plurality of different temperature zones.
As illustrated in
Here, the door frame 205 corresponds to a reinforcing member.
The pull-out door 201 is a board-shaped member capable of opening and closing the opening of the storage compartment, and has insulation property. The pull-out door 201 includes a gasket 207 at the periphery on the back side. The gasket 207 is in close contact with the main body 101 in the state where the pull-out door 201 closes the opening of the storage compartment, and prevents the cold air from leaking.
As illustrated in
The top rail 203 and the middle rail 221 each correspond to a “movable rail” in the claims, and the cabinet rail 222 corresponds to a “fixed rail” in the claims.
The fixed rail and the movable rails are each supported by a rotation supporting member (not illustrated), and the rail device 202 is fixed to the wall of the inner casing 110 with the fixed rail and the movable rails previously put together.
A rail attachment portion 223 included in the cabinet rail 222 of the rail device 202 is attached to the inner casing 110 of the main body 101, and the top rail 203, the middle rail 221, and the cabinet rail 222 of the rail device 202 are slidable with respect to one another. Consequently, the rail device 202 is extendable and shortenable as a whole. Accordingly, the pull-out doors 201 can be pulled out from or pushed back to the main body 101 along the extension and shortening track of the rail devices 202.
Specifically, between upper and lower flanges of the middle rail 221, the cabinet rail 222 holds a portion having the lower flange in its center, via a plurality of bearings 145 (see
The cabinet rail 222 supports the middle rail 221 in three directions via the plurality of bearings 145 in the cross sections, thereby holding and allowing the middle rail 221 to move in the lengthwise direction.
The top rail 203 holds a portion having the upper flange of the middle rail 221 in its center, via a plurality of bearings 145. The top rail 203 also supports the middle rail 221 in three directions via the plurality of bearings 145 in the cross sections, thereby holding and allowing the middle rail 221 to move in the lengthwise direction.
The cabinet rail 222, the middle rail 221, and the top rail 203 are put together in this way, thereby allowing the middle rail 221 to move on the cabinet rail 222 in its lengthwise direction.
Furthermore, the top rail 203 is movable on the middle rail 221 in its lengthwise direction. Specifically, the top rail 203 is movable on the cabinet rail 222 in its lengthwise direction via the middle rail 221.
The rotation of the plurality of bearings 145 allows the middle rail 221 and the top rail 203 to move smoothly when the rails are moving in the above described manner.
As illustrated in
The inner board 211 of the pull-out door 201 includes first fixing parts 301 which fix the container 206 to the pull-out door 201, in order to reduce concentration of the stress on the base end portion of the top rails 223, the stress occurring when pushing and pulling the pull-out door 201, particularly by holding a top end portion of the pull-out door 201. The first fixing parts 301 are each provided at a position at which a front flange portion 206a is fixed which has a substantially L-shaped cross section and is formed at an open top face of the container 206, when the container 206 is placed on the rail devices 202. Then, the front flange portion 206a is inserted, from above, into the first fixing parts 301 formed so as to have a substantially L-shaped cross section and be in an insert state, and fixed.
The first fixing parts 301 are each a metal member fixed, via the inner board 211, to a planar metal plate (not illustrated) fixed in a foam heat-insulating material on the back side of the inner board 211 using fastening members and the like. Then, the front flange portion 206a is inserted into the first fixing parts 301 from above, and fixed. The door frames 205 each include a bend portion 241 obtained by bending the end thereof along the inner board 211 of the pull-out door 201. The bent parts 241 are each fixed, via the inner board 211, to a planar metal plate (not illustrated) fixed in the foam heat-insulating material on the back side of the inner board 211 using fastening members and the like.
As described above, the front flange portion 206a of the container 206 is fixed using the first fixing parts 301 provided at the upper part of the inner board 211 of the pull-out door 201, thereby adding strength to insufficient strength of attach portions of the pull-out door 201 and the rail devices 202 attached to a lower part of the pull-out door 201. This allows smoothly opening and closing the pull-out door.
A second fixing portion 303 formed integrally with the inner board 211 is a going-up prevention member which has a projecting form and abuts against a peripheral portion 304 forming the open top face of the container 206, thereby preventing the front flange portion 206a from going upward.
As illustrated in
As illustrated in
Furthermore, even when the pull-out door 201 is pulled out or pushed back by holding the pull-out door 201, the stress is not concentrated on the attachment part of the top rails 223, but is dispersed to the parts connected via the bend portions 241 and the door frames 205. Thus, it is possible to increase the strength of attachment between the pull-out door 201 and the top rails 223 as a whole. This is particularly effective in the case of the present embodiment, in which the top rails 223 are attached to the lower part of the pull-out door 201.
If the pull-out door 201 is opened and closed forward and backward with the rail devices 202 provided below the center of the pull-out door 201 in the vertical direction as with the position in the present embodiment, using the door frames 205 having a minimum strength necessary when the rail devices 202 are attached near the center of the pull-out door 201 in the vertical direction, the door frames 205 or the inner board 211 may be deformed due to the insufficient strength on a side where the door frames 205 are fixed to the pull-out door 201. As a result, the gasket 207 provided on the pull-out door 201 may be detached from the main body 101, causing a gap, and this may lead to a defect of the quality of the refrigerator such as frost inside.
If the attachment part of the pull-out door 201 and the top rails 223 is at a lower part of the pull-out door 201, the moment on the attachment part is relatively large when the pull-out door 201 is pulled out or pushed back by holding the upper part of the pull-out door 201. However, in the present embodiment, the first fixing parts 301 or the second fixing portion 303, or all the first fixing parts 301 and the second fixing portion 303 are provided above the attachment part so as to fix the container 206. Accordingly, the moment on the attachment part is small, protecting the attachment part of the top rails 203 from being broken. More specifically, in the present embodiment, by providing the pull-out door 201 with the first fixing parts 301 and/or the second fixing portion 303, it is possible to set a supporting point of the tension in an upper part.
Furthermore, as described above, the first fixing parts 301 and the inner board 211 are formed separately, and the second fixing portion 303 is formed integrally with the inner board 211. For this reason, by forming the first fixing parts 301 which form a structure for fixing the front flange portion 206a of the container 206 using a metal component separate from the inner board 211, it is possible to maintain the container 206 fixed along with the movement of the pull-out door 201, even if items are stored in the container 206. Furthermore, the number of components is reduced by forming the second fixing portion 303 integrally with the inner board 211.
As illustrated in
The narrow-width part 261 which is the bottom of the container 206 is provided above the rail devices 202, and is formed so as to be movable forward and backward.
As described above, the top rails 203 are provided at both corners at the lower part of the pull-out door 201, which can increase the size of the narrow-width part 261 which has a narrow width in the container 206 as much as possible. Accordingly, a shape which makes the storage capacity as large as possible can be used for the container 206.
In the present embodiment, as illustrated in
In the case as shown in
The fixing holes 205a may each have a cut-out shape. The front projection 206b is inserted into the fixing hole 205a and positioned, and the back projection 206c is inserted into the fixing hole 205b formed at the back part of the door frame 205.
As illustrated in
As described above in particular, the back projection 206c and the door frame 205 are fixed on the backside while the front flange portion 206a of the container 206 is fixed to the pull-out door 201 on the front side, thereby adding strength to insufficient strength of the attachment part of the pull-out door 201 and the rail devices 202 attached to the lower part of the pull-out door 201. This allows the pull-out door to be smoothly opened and closed.
Specifically, a moment on the attachment part is small, and thus it is possible to protect the attachment part of the top rail 203 and the attachment part of the rail fixing part from being broken. Specifically, in the present embodiment, the front flange portion 206a of the container 206 is fixed to the pull-out door 201 provided with the first fixing parts 301 and/or the second fixing portion 303, and furthermore the back projection 206c of the container 206 is inserted into the fixing hole 205b provided in the door frame 205 and fixed, thereby causing the position of the supporting point of the tension to be behind the pull-out door 201.
Next, as illustrated in
At this time, the inner casing 110 which is the attachment face is mainly formed with resin, and thus even if the rail attachment portions 223 are directly fixed to the inner casing 110 using fastening members, the strength for bearing the load exerted on the rail devices 202 cannot be secured. In view of this, as means to reliably fix the rail devices 202, the rail attachment portions 223 of the rail devices 202 are each attached, via the inner casing 110, to a rail holding member 270 buried in the heat-insulating material 111.
The rail holding members 270 are formed mainly using metal material such as iron. The rail holding members 270 are each fixed at a predetermined position on the inner face of the inner casing 110 previously, and thereafter foam heat-insulating material is filled between the inner casing 110 and the outer casing 112, thereby burying the rail holding members 270 in the heat-insulating material 111. This improves the holding force of the rail holding members 270.
Specifically, in the case of the freezer compartment 104 formed in the substantially center position in the layout of the refrigerator 100, the rail holding members 270 are provided above the partition 108 between the freezer compartment 104 and the vegetable compartment 103 provided below the freezer compartment 104.
Portion A shows a perspective view in which the rail device 202 which holds the container 206 of the freezer compartment 104 and the rail holding member 270 are provided on the inner casing 110, and will be described using
As illustrated in
Specifically, the inward inclination prevention portion 270b is formed so as to be separate from the inner casing 110 and bent, toward the outer casing 112, at the lower part of the rail holding portion 270a which is a vertical flange portion formed in close contact with the inner casing 110 in the heat-insulating material 111, and the inward inclination prevention portion 270b is formed so as to be further bent downward. Then, the faces of the lateral flange portion of the inward inclination prevention portion 270b are in contact with the filled heat-insulating material 111, and furthermore, the lateral flange portion is tightly fit in the heat-insulating material. Thus, the rail holding portion 270a is fixed by the inward inclination prevention portion 270b, and the strength of the rail holding member 270 can be secured. Accordingly, it is possible to prevent the rail attachment portion 223 from inclining toward the inside of the freezer compartment, and furthermore, prevent the rail device 202 from inclining toward the inside of the compartment, thereby allowing the pull-out door 201 to be opened and closed smoothly.
The inward inclination prevention portion 270b which is the lateral flange portion may be integrally formed so as to be bent at the lower part of the rail holding portion 270a. Furthermore, the inward inclination prevention portion 270b may be formed at each of both the upper and lower parts. Consequently, the faces of the lateral flange portions at the upper part and the lower part relative to the rail holding portion 270a are in contact with the heat-insulating material 111, and furthermore, the lateral flange portions at the upper and lower parts are tightly fit in the heat-insulating material. Thus, it is possible to further secure the strength of the rail holding member 270, and prevent the rail attachment portion 223 from inclining toward the inside of the freezer compartment, and the rail device 202 from inclining toward the inside of the compartment.
In
The rail device 202 is provided on the bottom step portion 108a. A side gap portion 110a is formed in the side wall portion of the inner casing 110 to which the rail device 202 is fixed. The side gap portion 110a is formed so as to be depressed toward the outer casing 112 and make the wall thickness thinner than that of the upper side wall portion of the freezer compartment 104.
The rail attachment portion 223 is fixed to the metal rail holding member 270 using the fastening members 400, with the side gap portion 110a therebetween.
Thus, the rail devices 202 are placed on the bottom step portions 108a, and fixed at the side gap portions 110a using fastening members. This can avoid the rail devices 202 protruding in the storage space, increase a total width size of the container 206 in the freezer compartment 104, and reduce unusable space.
The rail devices 202 are assembled, being placed on the bottom step portions 108a, which improves working efficiency. The thickness of the partition 108 is large at the bottom step portions 108a, which prevents dew condensation from occurring on the partition 108 which is a top face of the vegetable compartment 103 provided below the freezer compartment 104, due to the metal rail devices 202 in the freezer compartment 104 being cooled.
Furthermore, since the bottom step portions 108a are provided, the rail devices 202 will not be in contact with dew condensation water even if dew condensation water is in the center portion which is the reference face of the partition 108. Accordingly, the dew condensation water will not freeze, and the rails of the rail devices 202 do not stick to one another. This allows the pull-out door 201 to be opened and closed smoothly.
The door frames 205 are fixed onto the top face of the top rails 203 of the rail devices 202 using fastening members, and the raised portions 262 of the container 206 are placed on the top face portions of the door frames 205.
As illustrated in
The lateral flange included in the rail holding member 280 of the vegetable compartment 103 formed at the lowermost part has a wider width than that of the lateral flange included in the rail holding member 270 of the freezer compartment 104 provided thereabove.
The inward inclination prevention portion 280b is buried in the heat-insulating material 111 as the lower flange portion formed downward, and thus even if a moment is applied to the rail attachment portion 223 in the direction in which the rail device 202 inclines toward the inside of the vegetable compartment, the inward inclination prevention portion 280b which is the lower flange portion is held by the heat-insulating material 111 filled at that lower portion. Consequently, it is possible to prevent inclination, further secure the strength of the rail holding member 280, and prevent the rail device 202 of the vegetable compartment 103 from inclining toward the inside of the compartment.
In
The rail device 202 is provided on the bottom step portion 401a. A side gap portion 110a is formed in the side wall portion of the inner casing 110 to which the rail device 202 is fixed. The side gap portion 110a is formed so as to be depressed toward the outer casing 112 and make the wall thickness thinner than that of the upper side wall portion of the vegetable compartment 103.
The rail attachment portion 223 is fixed to the metal rail holding member 280 on the side face using the fastening members 400, with the side gap portion 110a therebetween.
Thus, the rail devices 202 are placed on the bottom step portions 401a, and fixed at the side gap portions 110a using fastening members. This can prevent the rail devices 202 from protruding in the storage space, increase a total width size of the container 206 in the vegetable compartment 103, and reduce unusable space.
The rail devices 202 are assembled, being placed on the bottom step portions 401a, which improves working efficiency. The thickness of the bottom face 401 is large at the bottom step portions 401a, which secures insulation properties.
Furthermore, since the bottom step portions 401a are provided, the rail devices 202 will not be in contact with dew condensation water even if dew condensation water is in the center portion which is the reference face of the bottom face 401. Accordingly, the dew condensation water will not freeze, and the rails of the rail devices 202 do not stick to one another. This allows the pull-out door 201 to be opened and closed smoothly.
The pull-out door 201 of the lowermost vegetable compartment 103 is below the pull-out door 201 of the freezer compartment 104 at an upper position, and is at a position at which a user easily puts on his or her weight when the user pulls out the pull-out door 201 of the lowermost vegetable compartment 103. Thus, there is a possibility that an external load is also applied thereto in addition to the load due to stored items. The rail holding members 280 are each obtained by integrally forming the substantially L shaped rail holding portion 280a and the inward inclination prevention portion 280b which is the lower flange portion, and thus can firmly hold the rail devices 202 of the lowermost pull-out door 201, thereby preventing an inclination of the rail devices 202.
Furthermore, the lateral flanges included in the rail holding members 280 of the vegetable compartment 103 have a wider width than that of the lateral flanges included in the rail holding members 270 of the freezer compartment 104 at an upper position, and thus can firmly hold the rail devices 202 of the lowermost pull-out door 201, thereby preventing an inclination of the rail devices 202.
The thickness of the side faces of both the freezer compartment 104 and the vegetable compartment 103 is thin due to the side gap portions 110a, and thus a vacuum heat-insulating material (not shown) is attached to the outer casing 112 in correspondence with portions in which the rail devices 202 are provided, or specifically, a vacuum heat-insulating material having a larger size in the upright direction than the length between the rail devices 202 of the freezer compartment 104 and the vegetable compartment 103 is attached to the outer casing 112, thereby securing insulation properties.
As described above, the rail devices 202 are fixed to the rail holding members 270 at the side walls using the fastening members 400, and the rail devices 202 of the freezer compartment 104 are placed on the partition 108, and fixed to the rail holding members 270 via the rail attachment portions 223 using fastening members. In this case, the stress on the rail holding members 270 can be reduced, thereby preventing the rail devices 202 from inclining inward.
Similarly, the rail holding members 280 holding the rail devices 202 of the vegetable compartment 103 may be placed on corner portions of the bottom of the inner casing which forms a space in the vegetable compartment, and fixed using fastening members, and it is possible to prevent the rail devices 202 from inclining inward since the stress on the rail holding members 280 can be reduced.
The holes 290 are formed in the rail holding portion 280a, and allow the rail holding member to be firmly fixed using the heat-insulating material 111, and furthermore, to be firmly held on the inner casing. It is possible to prevent the rail devices 202 from inclining inward, and to open and close the pull-out door smoothly. In addition, the rail holding members 270 also include the holes 290 as with the above description, and equivalent effects are achieved.
In the present embodiment, the refrigerator compartment 102 is provided at the upper part, the freezer compartment 104 is provided at a substantially middle part, and the vegetable compartment 103 is provided at the lowermost part. However, the arrangement may be adopted in which the pull-out freezer compartment 104 is provided at the lowermost part while the pull-out vegetable compartment 103 is provided above the freezer compartment 104, which allows equivalent effects to be achieved.
Embodiment 2Next is a description of another embodiment.
As illustrated in
Portion C in
As illustrated in
The first fixing part 301 that connects the container 206 to the pull-out door 201 is fixed to an upper part 500a of the reinforcing plate 500, using, for instance, fastening members via the inner board 211. The bend portion 241 bent along the inner board 211 of the door frame 205 is attached to a lower part 500b of the reinforcing plate 500 via the inner board 211, using fastening members, for instance.
Since a bead 241a is formed on the bend portion 241, the rigidity of the bend portion 241 can be increased, thereby securing the rigidity of the reinforcing plate 500 itself and preventing deformation thereof even if a moment on the door frame 205 is large.
At the first fixing part 301 held at the upper part 500a of the reinforcing plate, a front flange portion 206a extending from the open top face at the upper part of the container 206 to the front and formed so as to be bent downward is provided, and the front flange portion 206a is inserted from above to the first fixing part 301 and locked therein. Thus, the container 206 is fixed to the pull-out door 201. The door frame 205 connected to the lower part 500b of the reinforcing plate is fixed to a top rail 203 of a rail device 202 using, for instance, fastening members, as illustrated in
A reinforcing plate flange portion 500c inclined from the base of a horizontal plane part toward the front face of the pull-out door is formed at the upper part 500a, and a plurality of holes 500d are formed in the reinforcing plate flange portion 500c. The lower part 500b also has the same configuration as that of the upper part 500a.
As illustrated in
Specifically, the first fixing part 301 fixes the door frame 205 to the lower part of the pull-out door 201, and also locks the front flange portion 206a of the container 206 placed on the door frame 205. The container 206 can be supported at the upper and lower positions by fixing using the first fixing part 301. When the container 206 is pulled frontward by holding handhold portions 103a and 104a of the pull-out door 201, the handhold portions 103a and 104a are at the upper part of the pull-out door 201, and thus a force exerted on the door frames 205 located at the lower part increases. However, the front flange portions 206a of the container 206 are locked by the first fixing parts 301, and thus a force exerted on the frames 205 can be distributed. Thus, it is possible to avoid a gap being formed between a gasket sealing part and the main body opening when the pull-out door 201 is closed, which avoids the leakage of cool air from the compartment.
Since the reinforcing plate 500 is obtained by integrally forming the upper part 500a and the lower part 500b, the curve of the pull-out door 201 due to pull-out operations and heat generated while the door is closed can be reduced, thereby avoiding a gap being formed.
The reinforcing plates 500 are buried in the heat-insulating material which fills the inside of the pull-out door 201, and thus the inclining flange portions are formed on the right and left. Furthermore, the heat-insulating material passes through the holes, and also reaches and fills a space between the inner board 211 and the reinforcing plates 500. Accordingly, it is possible to firmly maintain fixation in the heat-insulating material, avoids voids being generated, and secure the insulation properties of the pull-out door 201.
Accordingly, functions of the rail devices 202 allow the pull-out door 201 to be pulled out from and pushed back to a main body 101, together with the reinforcing plates 500 and the container 206 to which the reinforcing plates 500 are connected.
In this way, the reinforcing plates 500 fixed in the foam heat insulation on the back side of the inner board 211 allow the first fixing parts 301 and the door frames 205 to be firmly attached to the pull-out door 201, and thus prevent the shift to the right and left. Consequently, it is possible to avoid a gap being formed at the sealing part due to a tilt of the door, and secure a cooling function.
INDUSTRIAL APPLICABILITYAs described above, the refrigerator according to the present invention can secure a large actual storage space. Therefore, the refrigerator may be used as a refrigerator having a pull-out storage compartment, and furthermore, its use may even be expanded for a prefabricated kitchen having a drawer.
REFERENCE SIGNS LIST
- 100 Refrigerator
- 101 Main body
- 102 Refrigerator compartment
- 103 Vegetable compartment (storage compartment)
- 104 Freezer compartment (storage compartment)
- 105 Ice compartment
- 106 Switchable compartment
- 107 Heat-insulating door
- 108 Partition
- 108a, 401a Bottom step portion
- 110 Inner casing
- 110a Side gap portion
- 111 Heat-insulating material
- 112 Outer casing
- 201 Pull-out door
- 202 Rail device
- 203 Top Rail (movable rail)
- 205 Door frame
- 205a, 205b Fixing hole
- 206 Container
- 206a Front flange portion
- 206b Front projection
- 206c Back projection
- 207 Gasket
- 211 Inner Board
- 221 Middle Rail (movable rail)
- 222 Cabinet Rail (fixed rail)
- 223 Rail attachment portion
- 262 Raised portion
- 270, 280 Rail holding member
- 270a, 280a Rail holding portion
- 270b, 280b Inward inclination prevention portion
- 290 Hole
- 301 First fixing part
- 303 Second fixing portion
- 304 Peripheral portion
- 400 Fastening member
- 401 Bottom face
- 500 Reinforcing plate
- 500c Reinforcing plate flange portion
Claims
1. A refrigerator which includes: a main body including an inner casing, an outer casing, and a heat-insulating material filled between the inner casing and the outer casing; a storage compartment of a pull-out type formed inside the main body and having an open front face; a pull-out door which opens and closes the open front face of the storage compartment; a partition which makes a separation for the storage compartment of the main body; and a rail device which has a fixed rail and a movable rail, is fixed to an inner wall of the inner casing with the fixed rail and the movable rail previously put together, connects the pull-out door and the main body such that a distance between the pull-out door and the main body is extendable and shortenable, and allows a container provided inside the storage compartment to move forward and backward, the refrigerator comprising
- the rail device provided on a step portion formed on each of two sides of a bottom of the storage compartment.
2. The refrigerator according to claim 1,
- wherein the rail device is fixed to a rail holding member having, at a lower part, an integrally formed inward inclination prevention portion which prevents the rail device from inclining inward.
3. The refrigerator according to claim 1,
- wherein the rail device is disposed at a gap portion provided in a side wall of the inner casing.
4. The refrigerator according to claim 1,
- wherein the bottom of the storage compartment is a bottom face of the inner casing.
5. The refrigerator according to claim 1,
- wherein the bottom of the storage compartment is a top face of the partition.
6. The refrigerator according to claim 2,
- wherein a plurality of the pull-out doors are vertically arranged on the refrigerator, and
- an upper rail holding member and a lowermost rail holding member have different cross sectional shapes, the upper rail holding member being the rail holding member which holds the rail device which allows the pull-out door arranged at an upper position to be pulled forward and pushed backward, and the lowermost rail holding member being the rail holding member which holds the rail device which allows the pull-out door arranged at a lowermost position to be pulled forward and pushed backward.
7. The refrigerator according to claim 6,
- wherein the lowermost position rail holding member is a substantially L-shaped member formed along a side wall and a bottom face of the inner casing.
8. The refrigerator according to claim 2,
- wherein the rail holding member has a hole formed therein through which the filled heat-insulating material passes.
9. The refrigerator according to claim 1 which further includes: a door frame fixed to the pull-out door and connected to the rail device to hold the container; and a reinforcing plate which fixes the door frame to the pull-out door, the refrigerator comprising:
- the reinforcing plate vertically extending along the pull-out door and formed as a single member;
- the door frame fixed to a lower part of the reinforcing plate; and
- the container engaged at an upper part of the reinforcing plate.
10. The refrigerator according to claim 9,
- wherein the pull-out door includes: an inner door board; an outer door board; and a heat-insulating material that fills, by foaming, a space between the inner door board and the outer door board, and
- the reinforcing plate is provided in contact with the inner door board in the space.
11. The refrigerator according to claim 10,
- wherein the reinforcing plate includes a reinforcing plate flange portion extending toward the outer door board.
12. The refrigerator according to claim 11,
- wherein the reinforcing plate flange portion includes a hole through which the heat-insulating material passes.
13. The refrigerator according to claim 9, comprising
- a bead at a position corresponding to a part of the reinforcing plate to which the door frame is attached.
Type: Application
Filed: Mar 1, 2012
Publication Date: Feb 21, 2013
Applicant: PANASONIC CORPORATION (Kadoma-shi, Osaka)
Inventors: Satoshi Ootsuka (Shiga), Masahiro Ogawa (Shiga), Shinya Nagahata (Shiga), Tomoyuki Kato (Shiga), Junichi Kurita (Kyoto)
Application Number: 13/581,553
International Classification: F25D 23/04 (20060101); F25D 23/00 (20060101);