VARIABLE GEOMETRY TURBOCHARGER
An exhaust nozzle 9 has nozzle vanes 15 interposed between front and rear exhaust introduction walls 10 and 51. A space 19 is between the wall 51 and a turbine housing 1. A sealing device 25 is arranged upstream, in a direction of exhaust gas, of each through hole 24 provided in the wall 51 for penetration of a vane shaft 16a to prevent exhaust gas in a scroll passage 8 from leaking through the space 19 to a turbine impeller 4. Each of the walls 10 and 51 is disk-shaped, the turbine housing 1 being formed with a shoulder 50 to which the wall 51 is fitted with the space 19.
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The present invention relates to a variable geometry turbocharger capable of enhancing turbine efficiency and enabling a smooth operation of nozzle vanes with a simple structure.
BACKGROUND ARTThe bearing housing 3 is provided, on its side adjacent to the turbine housing, with an exhaust nozzle 9 for guiding exhaust gas introduced into a scroll passage 8 in the turbine housing 1 to the turbine impeller 4.
The exhaust nozzle 9 comprises a front and rear exhaust introduction walls 10 and 11 adjacent to the bearing and turbine housings 3 and 1, respectively, and integrally assembled together with a required space kept therebetween by fixing members 12 provided, for example, at three circumferential positions. The front exhaust introduction wall 10 has a front surface (a surface adjacent to the bearing housing 3) to which a mounting member 13 is fixed. The mounting member 13 is pinched by the turbine and bearing housings 1 and 3 to fix the exhaust nozzle 9 in assembling of the turbine and bearing housings 1 and 3 together. In such assembling, the exhaust nozzle 9 is positioned with a positioning pin 14 relative to the bearing housing 3.
Circumferentially equidistantly disposed between the front and rear exhaust introduction walls 10 and 11 are a plurality of nozzle vanes 15 each of which is, in
A space 19 is provided between the turbine housing 1 and the rear exhaust introduction wall 11 in the exhaust nozzle 9. The space 19, which is inherently unnecessary, is provided for absorption of any thermal deformation and any variations in accuracy since the turbine housing 1 may have heat deformation between cold and hot times and components to be assembled may have variations in accuracy.
Since the space 19 exists, exhaust gas in the scroll passage 8 may wastefully leak through the space 19 to a turbine impeller outlet 20. Thus, in order to block the space 19, it has been proposed to provide the rear exhaust introduction wall 11 with an extension 11′ extending downstream, sealing piston rings 21 being arranged between an outer periphery of the extension 11′ and an inner surface 1′ of the turbine housing 1 facing to the extension 11′ for prevention of any gas leakage and absorption of any thermal deformation (see Patent Literature 1).
As shown in
In the turbocharger shown in
Thus, the inventors have variously studied and examined factors other than the gas leakage which affect turbine efficiency and found out that greater disturbance of the exhaust gas at the turbine impeller outlet 20 decreases turbine efficiency.
In the structure like the sealing device 23 in
Thus, the applicant already filed an application as to a turbocharger which prevents the exhaust gas in a scroll passage 8 from leaking through the space 19 to the turbine impeller 4 and also prevents the exhaust gas with higher pressure in the space 19 from flowing downstream of the exhaust nozzle 9 through a clearance between each vane shaft 16a and its through hole 24 (see
[Patent Literature 1] JP 2006-125588A
[Patent Literature 2] JP 2009-144545A
SUMMARY OF INVENTION Technical ProblemsAccording to the turbocharger of Patent Literature 2, the gas leakage to the turbine impeller 4 due to the space 19 and the disturbance of the exhaust gas at the turbine impeller 4 outlet can be prevented to effectively enhance turbine efficiency.
However, in Patent Literature 2, the front exhaust introduction wall 10 is disk-shaped as a whole whereas the rear exhaust introduction wall 11 is, just like Patent Literature 1, disk-shaped at its outer periphery and has an inner periphery with the extension 11′ curved axially downstream along a contour of the turbine impeller 4. Thus, when heated by the exhaust gas at high temperatures, the disk-shaped front exhaust introduction wall 10 is deformed in its entirety only in a direction of increasing diameter. By contrast, the rear exhaust introduction wall 11 with the extension 11′ is suppressed in diametral deformation of the disk-shaped outer periphery due to high stiffness strength of the extension 11′ so that the disk-shaped portion is deformed to slump down against the front exhaust introduction wall 10; as a result, there is a concern that the disk-shaped portion may contact any nozzle vane 15 to block the movement of the vane 15.
The invention was made in view of the above, and has its object to provide a variable geometry turbocharger capable of preventing, with a simple structure, front and rear exhaust introduction walls from being deformed in a non-diametral direction and ensuring stable movement of the nozzle vanes.
Solution to ProblemsThe invention is directed to a variable geometry turbocharger with an exhaust nozzle having nozzle vanes interposed between front and rear exhaust introduction walls, a space being between said rear exhaust introduction wall and a turbine housing, a sealing device being arranged upstream, in a direction of exhaust gas, of each through hole provided in said rear exhaust introduction wall for penetration of a vane shaft to prevent exhaust gas in a scroll passage from leaking through said space to a turbine impeller, wherein each of said front and rear exhaust introduction walls is disk-shaped, said turbine housing being formed with a shoulder to which the disk-shaped rear exhaust introduction wall is fitted with said space.
In the above-mentioned variable geometry turbocharger, it is preferable that said front and rear exhaust introduction walls are equivalent in linear expansion coefficient.
In the above-mentioned variable geometry turbocharger, it is preferable that said sealing device comprises sealing piston rings or a disk spring seal.
Advantageous Effects of InventionAccording to the variable geometry turbocharger of the invention, the front and rear exhaust introduction walls are disk-shaped and the disk-shaped rear exhaust introduction wall is fitted to and disposed, with the space, in the shoulder formed on the turbine housing. Thus, an excellent effect can be achieved such that, with a simple structure, the deformation of the front and rear exhaust introduction walls in a non-diametral direction can be prevented and stable movement of the nozzle vanes can be ensured.
Embodiments of the invention will be described below with reference to the attached drawings.
The turbine housing 1 is formed with an extension 39 extending to a position facing to and spaced apart by a required space from the outer periphery of the rear exhaust introduction wall 51. The turbine housing 1 with the extension 39 has a front surface formed with a shoulder 50 to which the rear exhaust introduction wall 51 is fitted with the space 19 formed therebetween. For prevention of the turbine housing 1 from contacting the rear exhaust introduction wall 51, the space 19 is set in consideration of linear expansion coefficients thereof.
Further, the embodiment of
The sealing device 25 of
A fixed portion of each of the vane shafts 16a and 16b fixed to each nozzle vane 15 for penetration through the front and rear exhaust introduction walls 10 and 51, respectively, is formed with a collar 35 for coverage of the through hole 24. Such collar 35 can suppress entering of foreign matters through the through hole 24 and movement of the exhaust gas through the through hole 24 to the space 19. Furthermore, as will be described hereinafter, pressure of the exhaust gas acting on the collar 35 can be utilized for a force sufficient for movement of the nozzle vane 15 toward the rear exhaust introduction wall 51.
With the disk-shaped rear exhaust introduction wall 51 being fitted, with the space 19, to the shoulder 50 on the front surface of the turbine housing 1 in
An operation of the embodiment shown in
In the variable geometry turbocharger shown in
Each of the front and rear exhaust introduction walls 10 and 51 constituting the exhaust nozzle 9, which has the disk-shaped simple structure as described above, is freely deformed only diametrally. Thus, while a problem may occur in which the rear exhaust introduction wall 11 with the extension 11′ in
Also, as described above, the sealing device 25 with the sealing piston rings 21 disposed between the inner periphery of the extension 39 and the groove 22 formed on the outer periphery of the rear exhaust introduction wall 51 prevents the exhaust gas in the scroll passage 8 from leaking through the space 19 between the turbine housing 1 and the rear exhaust introduction wall 51.
Further, since the sealing device 25 is disposed (on a side adjacent to the scroll passage 8) upstream, in the direction of the exhaust gas, of the through holes 24 of the rear exhaust introduction wall 51 through which vane shafts 16b penetrate, a pressure P2 in the space 19 downstream of the sealing device 25 is low and brings about a state of P1>P2 with respect to a pressure P1 in the exhaust nozzle 9, so that the exhaust gas in the exhaust nozzle 9 is liable to flow through the space 19 downstream of the sealing device 25 as indicated by an arrow B. The difference in pressure as P1>P2 described above causes the nozzle vanes 15 to be pressed against the rear exhaust introduction wall 51 to deform, so that a clearance between each nozzle vane 15 and the rear exhaust introduction wall 51 becomes minimum. At this time, with the provision of the collar 35 covering the through hole 24 on the fixed portion to the nozzle vane 15 of the vane shaft 16b penetrating through the rear exhaust introduction wall 51, the pressure of the exhaust gas in the exhaust nozzle 9 acts on the collar 35 and thus the collar 35 is pressed against the rear exhaust introduction wall 51 to block the through hole 24; then, leakage of exhaust gas indicated by the arrow B is decreased and the amount of exhaust gas introduced to the turbine impeller 4 is increased, thereby enhancing efficiency of the turbine impeller 4. Note that even if no collar 35 is provided, the pressure P2 acting on the space 19 of the vane shaft 16b is lower than that of
The disk spring seal 28 has a cutout 38 having a width of the order of 0.2 to 0.8 mm formed by cutting out a part on its perimeter as indicted by two-dot chain lines in
In
Also in the embodiment in
The disk spring seal 37 has a cutout 38 having a width of the order of 0.2 to 0.8 mm formed by cutting out a part on its perimeter as indicated by two-dot chain lines in
The disk spring seal 37 placed on and fitted to the cylindrical surface 36b of the shoulder 36 in
Also in the embodiment in
It is to be understood that the invention is not limited to the embodiments mentioned above and, as a matter of course, can be variously modified within a range not deviating from the gist of the invention.
INDUSTRIAL APPLICABILITYAccording to a variable geometry turbocharger of the invention, each of front and rear exhaust introduction walls is disk-shaped and a turbine housing is formed with a shoulder to which a disk-shaped rear exhaust introduction wall is fitted with a space. Thus, deformation of an exhaust nozzle is suppressed to enable a smooth operation of nozzle vanes.
Reference Signs List1 turbine housing
3 bearing housing
4 turbine impeller
8 scroll passage
9 exhaust nozzle
10 front exhaust introduction wall
11′ disk-shaped rear exhaust introduction wall
15 nozzle vane
16a, 16b vane shaft
19 space
21 sealing piston ring
24 through hole
25 sealing device
28 disk spring seal
50 shoulder
Claims
1. A variable geometry turbocharger with an exhaust nozzle having nozzle vanes interposed between front and rear exhaust introduction walls, a space being between said rear exhaust introduction wall and a turbine housing, a sealing device being arranged upstream, in a direction of exhaust gas, of each through hole provided in said rear exhaust introduction wall for penetration of a vane shaft to prevent exhaust gas in a scroll passage from leaking through said space to a turbine impeller, wherein each of said front and rear exhaust introduction walls is disk-shaped, said turbine housing being formed with a shoulder to which the disk-shaped rear exhaust introduction wall is fitted with said space.
2. The variable geometry turbocharger as claimed in claim 1, wherein said front and rear exhaust introduction walls are equivalent in linear expansion coefficient.
3. The variable geometry turbocharger as claimed in claim 1, wherein said sealing device comprises sealing piston rings.
4. The variable geometry turbocharger as claimed in claim 1, wherein said sealing device comprises a disk spring seal.
Type: Application
Filed: Feb 24, 2011
Publication Date: Jun 13, 2013
Applicant: IHI Corporation (Tokyo)
Inventors: Yoshimitsu Matsuyama (Tokyo), Tomohiro Inoue (Tokyo), Yasutaka Sakai (Tokyo)
Application Number: 13/522,047
International Classification: F01D 25/24 (20060101);