RETENTION PACKAGING STRUCTURE
Packaging structures are disclosed that are adapted for insertion into an outer container and/or that are foldable to form a container. The packaging structures include a panel having an article support portion having a support surface. A flexible film overlies the support portion and is secured to the support portion, so as to lie substantially adjacent the support surface. At least one access opening is defined by a region where the film is not secured to the support portion and through which an article may be inserted between the flexible film and the support portion. Insertion of such an article causes the flexible film to stretch, exerting a force on the article for holding it against the support portion and preferably resisting lateral shifting of the article from the desired location between the flexible film and the support surface.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/696,885, filed Sep. 5, 2012, the disclosure of which is hereby incorporated by reference in its entirety.
BACKGROUND FIELD OF DISCLOSUREThe present subject matter relates generally to packaging for supporting articles during shipping or handling. More particularly, the present subject matter relates to retention packaging structures or apparatus adapted for insertion into an outer container and/or which includes an outer container.
DESCRIPTION OF THE RELATED ARTRetention packaging is commonly used for shipping a variety of articles or products, such as cell phones, laptop computers, books, and a whole variety of other articles. In retention packaging, the article is typically captured between a flexible film, such as plastic film, and a support panel of fiber board or other suitable material. In retention packaging, the film is often attached to foldable side or end panels so that folding of the panels pulls the film into increased tension over the article. While such packaging structures work satisfactorily, they are often complex, require substantial amounts of fiber board and flexible film material, and may be relatively expensive to assemble. Accordingly, there is continuing need for improved and low cost packaging structures that provide sufficient protection for the article contained while providing ease of use with a reduced cost.
SUMMARYThere are several aspects of the present subject matter that may be embodied separately or together in various packages or packaging structures. These aspects may be employed alone or in combination with other aspects of the subject matter described herein and the description of these aspects together is not intended to be preclude use of these aspects separately or the claiming of such aspects separately or on different combinations as set forth in claims appended hereto.
In one aspect, a packaging structure is provided that is adapted for insertion into an outer container. The packaging structure includes a panel having an article support portion having a support surface free of fold lines. A flexible film overlies the support portion and is secured to the support portion, so that it lies substantially adjacent to the support surface before an article is inserted or loaded. At least one access opening is defined by a region where the film is not secured to the support surface to allow insertion of an article through the access opening and between the film and the support surface. Consequently, insertion of an article through the access opening between the film and the support surface tensions the film so that the film secures the article against the support surface for shipping and/or handling.
In accordance with another aspect, the panel has opposed end edges and opposed side edges, and the support portion extends substantially fully between the end edges and the side edges. In another aspect, the panel has a first pair of opposed end or side edges and the support portion has a first pair of opposed end or side edges defined by fold lines in the panel that are spaced from the opposed end or side edges, respectively, of the panel.
In accordance with another aspect, the support portion has a pair of opposed end edges and a pair of opposed side edges and the film is secured to the support surface generally along the pair of side edges and is free from securement to the support surface along at least a portion of at least one end edge.
In accordance with another aspect, the film is secured to the support portion so as to define a plurality of article-receiving regions between the film and the support surface, and an access opening is associated with each region to permit insertion of an article between the film and the support surface in each region.
In accordance with a further aspect, a packaging structure is provided having fold lines by which the structure is adapted to be folded to form a container. The packaging structure includes a panel having an article support portion having a support surface. A flexible film overlies the support portion and is secured to the support portion wherein the flexible film lies substantially adjacent to the support surface. At least one access opening for inserting an article between the flexible film and the support surface is provided, with the access opening being defined by a region where the flexible film is not secured to the support surface, and wherein insertion of an article through the access opening and between the flexible film and the support surface tensions the flexible film so that the flexible film secures the article against the support surface.
In accordance with another aspect, a packaging structure is provided having fold lines by which the structure is adapted to be folded to form a container. The packaging structure includes a panel having an article support portion having a support surface that is free of fold lines. A flexible film overlies the support portion and is secured to the support portion wherein the flexible film lies substantially adjacent to the support surface. At least one access opening for inserting an article between the flexible film and the support surface is provided, with the access opening being defined by a region where the flexible film is not secured to the support surface, and wherein insertion of an article through the access opening and between the flexible film and the support surface tensions the flexible film so that the flexible film secures the article against the support surface.
In describing the preferred embodiments, reference is made to the accompanying drawing figures wherein like parts have like reference numerals, and wherein:
It should be understood that the drawings are not to scale. It also should be understood that the claimed subject matter is not limited to the example embodiments illustrated.
DESCRIPTION OF ILLUSTRATED EMBODIMENTSThe flexible film may be made of any suitable materials such as polyethylene, polyurethane, polyvinyl chloride or any other suitable material which preferably is resilient and stretchable. As illustrated in
As illustrated in
In this embodiment the film is attached to the support portion or surface 34 of panel 22 by means such as glue, staples or stitching, but glue may be preferred for production efficiency and low cost. As illustrated, glue is applied to the support portion or surface in a strip 36 generally along and parallel to the opposed side edges 26 of the panel and along one of the end edges 28. The flexible film 24 is brought into contact with the support portion or surface and attached thereto along the glue lines 36. If desired, the film may be in a stretched condition when it is applied to the support portion or surface or may be in a generally relaxed, unstretched and unstressed condition. In either case the flexible film overlies the support surface and lies closely or immediately adjacent to the support surface in the pre-load configuration, before insertion of an article between them.
For inserting an article between the film and support surface or portion, a region of the film, such as one end edge 32 of the film, remains unattached to the panel. Accordingly, as best seen in
Flexible film 48 is of substantially the same size and shape as the support portion or surface 62 in this illustrated embodiment and is secured to the support portion or surface. The lines of securement, such as glue lines or lines of stitching or stapling 64, extend parallel to and adjacent to the side fold lines 58. As is apparent from
As can be seen in
Although illustrated with two sets of fold lines in each direction from the central support portion or surface 76, the present subject matter with respect to panels foldable into containers should be understood to include a packaging structure that includes at least one set of end flaps and side flaps, but may include a plurality of end flaps and side flaps if the packaging requirements would accommodate such a configuration. As shown in
Flexible film 74 is secured to the support portion or surface 76 and to the support portion or surface 100 an end flap 86 in this illustrated embodiment and the lines of securement 98, such as glue lines or ones of stitching or stapling, extend parallel to and adjacent to the side fold lines 90 and to the first and second fold lines 82, 84. As will be apparent from
The functioning of the flexible film 74 to hold an article 44 results from the attached condition of the flexible film 74 and, in contrast to prior more complex structures, does not result from tension caused by a folding of end or side flaps to stretch the film. As described in the prior embodiments, the flexible film 74 is secured to the support portion or surface 76, 100 in a substantially relaxed and unstressed condition or, if desired, may be pre-tensioned to provide additional retention force on the article 44 after it is inserted between the film 74 and the support portion or surface 76, 100.
As may be seen in
In the position shown in
Turning to
This configuration provides a relatively wide area having an increased distance between the flexible film 74 and the support portion or surface 100′ at the end 78 of the end flap 86′, so as to reduce the resistance to insertion for the article 44. The relief 114 then narrows along the length of the support portion or surface 100′. This is not to say that the flexible film 74 necessarily would be slackened at the unsecured edge 102, but in any event, the flexible film 74 would still have to be stretched upon insertion of an article 44 and therefore would exert some holding force as the article 44 is inserted more fully into the space between the support portion or surface 100′ and the flexible film 74. It will be appreciated that the relief could be formed by using one or more slits, alone or in combination with folds, or in other suitable ways and could have many configurations or shapes, as desired or needed to accommodate particular articles within particular containers. Also, this does not present a package that uses folding of portions of a panel, such as end or side flaps, to tension a flexible film, which was noted as being coma on in the prior art.
Although described in terms of preferred and alternative embodiments, the present subject matter may be employed in other configurations and with other materials without departing from the principles of the subject matter as described above and as set forth in the following claims.
Claims
1. A packaging structure adapted for insertion into an outer container, comprising:
- a panel having an article support portion having a support surface free of fold lines;
- a flexible film overlying the support portion and secured to the support portion whereby the flexible film lies substantially adjacent to the support surface; and
- at least one access opening for inserting an article between the flexible film and the support surface, the access opening being defined by a region where the flexible film is not secured to the support surface, whereby insertion of an article through the access opening and between the flexible film and support surface tensions the flexible film so that the flexible film secures the article against the support surface.
2. The packaging structure of claim 1 wherein the panel has opposed end edges and opposed side edges and the support portion extends substantially fully between the end edges and side edges.
3. The packaging structure of claim 1 wherein the panel has a first pair of end edges and the support surface has a first pair of end edges defined by fold lines in the panel that are spaced from the end edges of the panel.
4. The packaging structure of claim 1 wherein the support surface has a pair of opposed end edges and a pair of opposed side edges and the flexible film is secured to the support surface generally along the pair of side edges and is free from securement to the support surface along at least a portion of at least one end edge.
5. The packaging structure of claim 1 wherein the flexible film is secured to the support surface so as to define a plurality of article-receiving regions between the flexible film and the support surface, and an access opening is associated with each region to permit insertion of an article between the flexible film and the support surface in each region.
6. A packaging structure having fold lines by which the structure is adapted to be folded to form a container, comprising:
- a panel having an article support portion having a support surface;
- a flexible film overlying the support portion and secured to the support portion whereby the flexible film lies substantially adjacent to the support surface;
- at least one access opening for inserting an article between the flexible film and the support surface, the access opening being defined by a region where the flexible film is not secured to the support surface, wherein insertion of an article through the access opening and between the flexible film and support surface tensions the flexible film so that the flexible film secures the article against the support surface; and
- wherein the flexible film is not secured to any portion of the packaging structure that is folded away from the support surface in a manner that would increase the tension in the flexible film.
7. The packaging structure of claim 6 wherein the panel has opposed end edges and opposed side edges and the support portion is disposed between the end edges and side edges.
8. The packaging structure of claim 6 wherein the panel has a first pair of end edges and the support surface has a first pair of end edges defined by fold lines in the panel that are spaced from the end edges of the panel.
9. The packaging structure of claim 6 wherein the support surface has a pair of opposed end edges and a pair of opposed side edges and the flexible film is secured to the support surface generally along the pair of side edges and is free from securement to the support surface along at least a portion of at least one end edge.
10. The packaging structure of claim 6 wherein the flexible film is secured to the support surface so as to define a plurality of article-receiving regions between the flexible film and the support surface, and an access opening is associated with each region to permit insertion of an article between the flexible film and the support surface in each region.
11. The packaging structure of claim 6 wherein the support portion includes a relief that provides reduced tension in the flexible film at the unsecured edge of the flexible film while inserting an article between the flexible film and the support portion.
12. The packaging structure of claim 11 wherein relief is formed by one or more creases in the support portion.
13. A packaging structure having fold lines by which the structure is adapted to be folded to form a container, comprising:
- a panel having an article support portion having a support surface free of fold lines;
- a flexible film overlying the support portion and secured to the support portion whereby the flexible film lies substantially adjacent to the support surface; and
- at least one access opening for inserting an article between the flexible film and the support surface, the access opening being defined by a region where the flexible film is not secured to the support surface, whereby insertion of an article through the access opening and between the flexible film and support surface tensions the flexible film so that the flexible film secures the article against the support surface.
14. The packaging structure of claim 13 wherein the flexible film is secured to a plurality of support surfaces with each support surface being opposed to at least one edge of the flexible film that is not secured to the respective support surface.
15. The packaging structure of claim 13 wherein the flexible film is secured to a plurality of support surfaces along at least two edges of the flexible film.
16. The packaging structure of claim 15 wherein the flexible film is secured to a plurality of support surfaces defining a plurality of regions with each region adapted to receive at least one article between the flexible film and the support surface and the regions being separated by at least two thicknesses of the flexible film when the packaging structure is folded to form a container.
Type: Application
Filed: Sep 5, 2013
Publication Date: Mar 6, 2014
Inventors: Matthew D. LeRoy (Bourbonnais, IL), Jason C. Lofgren (Chicago, IL), Michael F. Marino (Lombard, IL)
Application Number: 14/018,576
International Classification: B65D 75/26 (20060101);