METHOD AND APPARATUS FOR DETERMINING THE ORIENTATION OF ECCENTRIC BUSHINGS
A method of replacing eccentric bushings installed on the gangheads of machine tools for adjusting a machining operation. The machine tools, which are used to machine or otherwise process parts, utilize the eccentric bushings for applying fine adjustments to the machining by adjusting the location of the machining operation in a plane using the orientation and amount of eccentricity of the bushing. Also the apparatuses provided for supporting this method.
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This application relates generally to a method of replacing bushings on a machine, and more specifically, this application relates to the replacement of eccentric bushings on the gangheads of machine tools that utilize the eccentric bushings for applying fine adjustments to the tools of the machine tool for processing parts or other products.
Eccentric bushings are sometimes utilized inside CNC machine tools, such as in their docking posts, in situations where the tools cannot be finely adjusted in a Cartesian two-dimensional manner (i.e., adjusted in a vertical-y and horizontal-x direction for a tool machining in the x, y plane), or in situations where additional adjustments to the machining operation are desirable. However, over time, the bushings can wear or the machine tools otherwise become out-of-adjustment, in which case adjustments to the machining operation are desirable. Such adjustments may be done by replacing the eccentric bushings, in some circumstances.
Conventional approaches for replacing eccentric bushings have involved complex manual calculations by hand that can take a long time to accomplish and thus are inefficient, and because of the complex manual calculations, errors can be introduced.
Hence, a new approach to adjusting or replacing such eccentric bushings that overcomes one or more of these problems is desirable.
SUMMARYProvided are a plurality of example embodiments, including, but not limited to, a method of installing a bushing in a device, comprising the steps of: determining a desired effect of a bushing on the device; automatically determining, using a computer executing a software application, a desired parameter of the bushing based on the desired effect; automatically determining, using the computer executing the software application, a desired installation orientation of the bushing based on the desired effect; and installing the bushing in the device according to the installation orientation, wherein the device substantially exhibits the desired effect.
Also provided is a method of replacing an eccentric bushing in a device, comprising the steps of: determining an installation orientation of a current bushing installed in the device; removing the current bushing from the device; determining at least one characteristic of the current bushing; calculating at least one desired characteristic of a replacement bushing; selecting the replacement bushing based on at least one of the at least one desired characteristic of the replacement bushing; determining an installation orientation of the replacement bushing at least partially based on at least one characteristic of the current bushing; and installing the replacement bushing in the device according to the determined installation orientation of the replacement bushing.
Still further provided is a method of replacing an eccentric bushing in a device, comprising the steps of: determining an installation orientation of a current bushing installed in the device; providing on mark on the device indicating the current installation orientation; providing a mark on the current bushing indicating the current installation orientation; removing the current bushing from the device; determining a value and location of a high point of eccentricity of the current bushing; providing a mark on the current bushing indicating the position of the high point of eccentricity of the current bushing; using a position indicating device for determining a relative orientation distance between the mark indicating the high point of eccentricity of the current bushing relative to the mark indicating the current installation orientation of the current bushing; calculating, using a computer program executing on a computer, a position and desired value of a high point of eccentricity of a replacement bushing based on criteria including: the value of the high point of eccentricity of the current bushing, the relative orientation distance of the current bushing, and desired adjustments to be made to the device; providing the replacement bushing that best matches the desired value of the high point of eccentricity of the replacement bushing; locating and providing a mark of the position of the high point of eccentricity of the replacement bushing; using the position indicating device for determining an installation orientation for the replacement bushing based on the mark of the position of the high point of eccentricity of the replacement bushing and also based on the calculated position of the high point of eccentricity; providing a mark on the replacement bushing indicating the installation orientation; and installing the replacement bushing in the device according to the mark on the replacement bushing indicating the installation orientation and according to the mark on the device indicating the current installation orientation, whereby the desired adjustments are substantially made to the device.
Also provided are additional example embodiments, some, but not all of which, are described hereinbelow in more detail.
The features and advantages of the example embodiments described herein will become apparent to those skilled in the art to which this disclosure relates upon reading the following description, with reference to the accompanying drawings, in which:
In order to replace the eccentric bushing 100, it is desirable to determine its current position and amount of eccentricity, and to determine how best to install a new eccentric bushing to regain the desired adjustment of the ganghead. In order to do so, the current position of the bushing must be determined. However, the ganghead itself should be leveled prior to this operation.
Referring to
Referring to
The eccentric bushing 100 is then removed from the mount 11 to be measured and replaced. In some cases, the removal of this bushing 100 may require the use of a tool, as the bushing may be snug in its fit.
As shown in
Now it is desired to determine what the desired dimensions of the replacement bushing should be. An example software application running on a computer is used for determining the desired replacement bushing dimensions is utilized to determine the desired parameters of the replacement bushing. Any commercially available computer can be used, such as a personal computer running MS Windows, or a server, for example, provided with a GUI interface for user interaction. Portable computers could also be utilized. The software application can be developed using any commercially available programming language, such as C or Java, or any other programming language, and may be web-based. The software application is programmed such that, based on the setup of the machine tool, ganghead, the tool holders, and the location of the part to be machined, the desired parameters (characteristics) of replacement eccentric bushing, e.g., their high-point value and installation orientation, can be determined based on desired impacts to the machining operation, and based on the parameters of the current bushing, that are input to the software application by the user.
The user interface 50 has a current part location field 54 for entering a desired adjustment of the ganghead tools (which will result in machining the part at the desired location, as compared to the previous setup using the original eccentric bushing which was not at the desired location); a CMM reference sheet field 53 where data can be directly entered, if desired; a time chart 52 indicating the inner diameter of the type of bushing being replaced; a current bushing information field 55 for entering information about the current bushing 100 that is being replaced; a current bushing ganghead effect field 56 for showing the effect the current bushing has on the ganghead, a replacement bushing ganghead effect field 57 for showing the effect that the desired replacement bushing will have on the ganghead placement with respect to machining the part; and a replacement bushing desired dimensions field 58 for indicating the desired parameters of the replacement bushing.
Referring now to
The software application then determines a desired size and eccentricity angle of the replacement bushing displayed in the replacement bushing desired dimensions field 58′. In this case, the software application determines that a replacement bushing having a 0.113 mm high point being used at an installation orientation of 4:26 is desirable. The software application takes into account the characteristics of the machine tool (the location of the tools and the part being machined, and the location of the bushings and their impact on the machining process), in order to perform these calculations. Thus, the software application must be adapted to include parameters for the particular machine tool being modified.
A replacement bushing 200 is chosen, such as by trial and error in measuring potentially acceptable bushings, or by selecting from pre-measured, previously sorted bushings. It is desired that a replacement bushing be selected that is as close as possible to the desired dimensions determined by the application (i.e., an eccentric high point of 0.113 mm). The thus selected replacement bushing is placed in the caliper 30 as shown in
If desired, the software application can be adapted to show the impact of the actual values of the replacement eccentric bushing on the machine tool, if those values vary from the desired values.
Properly marked, the replacement bushing 200 is now ready to be installed on the mount 11 of the ganghead 1 as shown in
The system and procedures identified herein can also be used for other applications where the positioning of a part based on some criteria must be determined and/or adjusted, beyond use in machining operations, but anywhere fine adjustments or replacement of finely differentiated parts is desirable.
Many other example embodiments can be provided through various combinations of the above described features. Although the embodiments described hereinabove use specific examples and alternatives, it will be understood by those skilled in the art that various additional alternatives may be used and equivalents may be substituted for elements and/or steps described herein, without necessarily deviating from the intended scope of the application. Modifications may be necessary to adapt the embodiments to a particular situation or to particular needs without departing from the intended scope of the application. It is intended that the application not be limited to the particular example implementations and example embodiments described herein, but that the claims be given their broadest reasonable interpretation to cover all novel and non-obvious embodiments, literal or equivalent, disclosed or not, covered thereby.
Claims
1. A method of installing a bushing in a device, comprising the steps of:
- determining a desired effect of a bushing on the device;
- automatically determining, using a computer executing a software application, a desired parameter of the bushing based on the desired effect;
- automatically determining, using the computer executing the software application, a desired installation orientation of the bushing based on the desired effect; and
- installing the bushing in the device according to the installation orientation, wherein the device substantially exhibits the desired effect.
2. The method of claim 1, further comprising the steps of:
- determining a value of a high point of eccentricity of a previous bushing installed in the device; and
- removing the previous bushing from the device, wherein
- both of the steps of automatically determining are also based on the determined value of the high point of eccentricity of the previous bushing.
3. The method of claim 2, further comprising the step of determining an installation orientation and a position of the high point of eccentricity of the previous bushing, wherein both said automatically determining steps are also based on the determined installation orientation and position of the high point of eccentricity of the previous bushing.
4. The method of claim 3, wherein said device is a device for machining a part, and wherein the desired effect is based on a desired location for the device performing machining on the part.
5. The method of claim 4, wherein the desired effect is also based on a location of the device performing machining on the part with the previous bushing installed.
6. The method of claim 4, wherein the desired parameter includes a value of a high point of eccentricity of the bushing.
7. The method of claim 1, wherein the desired parameter includes a value of a high point of eccentricity of the bushing.
8. The method of claim 1, wherein said device is a device for machining a part, and wherein the desired effect is based on a desired location for the device performing machining on the part.
9. The method of claim 1, further comprising the step of, prior to installing the bushing in the device, marking the bushing to indicate the desired installation orientation of the bushing.
10. The method of claim 1, further comprising the step of selecting the bushing from a plurality of bushings based on the desired parameter.
11. A method of replacing an eccentric bushing in a device, comprising the steps of:
- determining an installation orientation of a current bushing installed in the device;
- removing the current bushing from the device;
- determining at least one characteristic of the current bushing;
- calculating at least one desired characteristic of a replacement bushing;
- selecting the replacement bushing based on the at least one desired characteristic of the replacement bushing;
- determining an installation orientation of the replacement bushing at least partially based on the at least one characteristic of the current bushing; and
- installing the replacement bushing in the device according to the determined installation orientation of the replacement bushing.
12. The method of claim 11, wherein said step of determining the installation orientation of the current bushing includes the step of using a level to locate an orientation position on the device.
13. The method of claim 12, wherein said step of determining the installation orientation of the current bushing also includes the step of providing an installation mark on the current bushing indicating its installation orientation with respect to the located orientation position on the device.
14. The method of claim 13, wherein said step of determining at least one characteristic of the current bushing includes the steps of:
- determining a position of a high point of eccentricity of the current bushing; and
- using a position indicating device to measure a distance between the position of the high point of eccentricity of the current bushing relative to the installation mark on the current bushing, wherein
- said step of determining the installation orientation of the replacement bushing is at least partially based on the measured distance.
15. The method of claim 14, wherein said step of determining an installation orientation of the replacement bushing includes the steps of:
- determining a position of a high point of eccentricity of the replacement bushing; and
- providing a mark indicating the position of the high point of eccentricity on the replacement bushing.
16. The method of claim 15, further comprising the step of using the position indicating device to locate an installation orientation of the replacement bushing relative to the mark indicating the position of the high point of eccentricity on the replacement bushing.
17. The method of claim 16, further comprising the step of providing a mark indicating the installation orientation of the replacement bushing, wherein said mark indicating the installation orientation is used with the located orientation position on the device for installing the replacement bushing in the device.
18. The method of claim 16, wherein a desired value for the high point of eccentricity on the replacement bushing and the location of the installation orientation of the replacement bushing are determined based on a data output from a computer program executing on a computer, wherein said data output determined is based on a desired modification of the device and is also based on the installation orientation and the high point of eccentricity of the current bushing.
19. The method of claim 11, wherein the step of calculating at least one characteristic of the replacement bushing is automatically accomplished using a computer program executing on a computer, such that the at least one characteristic is based on a desired modification of the device entered into a user interface to the program.
20. A method of replacing an eccentric bushing in a device, comprising the steps of:
- determining an installation orientation of a current bushing installed in the device;
- providing a mark on the device indicating the current installation orientation;
- providing a mark on the current bushing indicating the current installation orientation;
- removing the current bushing from the device;
- determining a value and location of a high point of eccentricity of the current bushing;
- providing a mark on the current bushing indicating the location of the high point of eccentricity of the current bushing;
- using a position indicating device for determining a relative orientation distance between the mark indicating the high point of eccentricity of the current bushing relative to the mark indicating the current installation orientation of the current bushing;
- calculating, using a computer program executing on a computer, a position and desired value of a high point of eccentricity of a replacement bushing based on criteria including: the value of the high point of eccentricity of the current bushing, the relative orientation distance of the current bushing, and desired adjustments to be made to the device;
- providing the replacement bushing that best matches the calculated desired value of the high point of eccentricity of the replacement bushing;
- locating and providing a mark of a location of the high point of eccentricity of the replacement bushing;
- using the position indicating device for determining an installation orientation for the replacement bushing based on the mark of the location of the high point of eccentricity of the replacement bushing and also based on the calculated position of the high point of eccentricity;
- providing a mark on the replacement bushing indicating the installation orientation; and
- installing the replacement bushing in the device according to the mark on the replacement bushing indicating the installation orientation and according to the mark on the device indicating the current installation orientation, whereby
- the desired adjustments are substantially made to the device.
Type: Application
Filed: Sep 14, 2012
Publication Date: Mar 20, 2014
Applicant: HONDA MOTOR CO., LTD. (Toyko)
Inventors: Kyle E. Wooddell (Sidney, OH), Clint B. Fullenkamp (Zanesville, OH)
Application Number: 13/617,431
International Classification: B21D 53/00 (20060101);