SNOWBLOWER DEFLECTOR CONTROL DEVICES, SYSTEMS, AND METHODS
Snowblower deflector control devices, systems, and methods are provided. In one aspect, a snowblower deflector control device can be externally disposed from a machine handle of the snowblower. The control device can include a control member and a guide plate. The control member can include a longitudinal shaft and a projection disposed along the shaft. The guide plate can be adapted to receive a portion of the control member. The guide plate can include a plurality of gates disposed at spaced intervals from a first end to a second end, and the projection of the control member can be lockable within at least one gate of the plurality of gates.
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The present subject matter generally relates to snowblowers and related methods and, more particularly, to snowblower deflector control devices, systems, and related methods.
BACKGROUNDSnowblowers, also known as snowthrowers, are known to have upright discharge chutes through which a snow stream can be thrown or discharged. It is common for the chute to have a pivotal deflector on top of the chute for adjusting the trajectory of the thrown snow stream. In some aspects, the pivotal motion associated with the deflector can be manually controlled by manually adjusting an integrally formed handle of the deflector. A user must walk around the snowblower and grab the handle to move the deflector to a desired position. Friction between the deflector and chute can retain the deflector in the adjusted position. In other aspects, the pivotal motion associated with the deflector can be controlled by a joystick type control member operable via an electric motor.
Each of these types of control mechanisms has drawbacks. For example, manually controlled systems require the user to be able to reach the handle of the deflector. This requires the user to come around from the usual operating position behind the snowblower to one side in order to be adjacent to the deflector and to be able to reach the handle on the deflector. This can be both physically tiring and inconvenient, particularly where one must redirect the trajectory of the snow stream frequently. More advanced systems which control the deflector via an electric motor can add costs to the design and manufacture of the snowblower and may contain a large number of components that can break or otherwise fail.
Thus, despite the number of snowblowers having controllable deflectors on the market, a simpler, less expensive and durable control mechanism for quickly and easily operating the deflector is needed. The improved control mechanism further includes a novel visual aspect allowing users to actively select and choose discrete increments by which the deflector can be adjusted.
SUMMARYIn accordance with this disclosure, snowblower deflector control devices, systems, and methods are provided. In one aspect, a snowblower deflector control device is provided. The snowblower deflector control device externally disposed from a machine handle of the snowblower. The control device can include a control member and a guide plate. The control member can comprise a longitudinal shaft and a projection disposed along the shaft. The guide plate can be adapted to receive a portion of the control member. The guide plate can comprise a plurality of gates disposed at regularly spaced intervals from a first end to a second end, and the projection of the control member can be lockable within at least one gate of the plurality of gates.
In another aspect, a pivotal snowblower deflector control system is provided. The deflector control system can include a control member, a guide plate adapted to receive a portion of the control member, a deflector hingedly mounted on a snowblower discharge chute, and a linking member coupling a portion of the control member to a portion of the deflector. The guide plate can include a plurality of gates disposed at regularly spaced intervals from a first end to a second end. When the control member is proximate the first end of the guide plate the deflector can be at a first angle with respect to a horizontal axis, and when the control member is proximate the second end of the guide plate the deflector can be at a second angle with respect to the horizontal axis. The first angle can be different than the second angle, such as at a greater or smaller angle with respect to the horizontal axis.
In yet another aspect, a method for controlling or pivoting a snowblower deflector via a snowblower deflector control system is provided. The method can include providing a control member and a guide plate adapted to receive a portion of the control member. The guide plate can comprise a plurality of gates disposed at regularly spaced intervals from a first end to a second end. The method can further include providing a deflector hingedly mounted on a discharge chute and attaching a linking member to a portion each of the control member and the deflector. The method can further include moving the control member between the first end and the second end of the guide plate to raise and lower the deflector.
Although some of the aspects of the subject matter disclosed herein have been stated hereinabove, and which are achieved in whole or in part by the presently disclosed subject matter, other aspects will become evident as the description proceeds when taken in connection with the accompanying drawings as best described hereinbelow.
The features and advantages of the present subject matter will be more readily understood from the following detailed description which should be read in conjunction with the accompanying drawings that are given merely by way of explanatory and non-limiting example, and in which:
Embodiments of the present subject matter now will be described more fully hereinafter with reference to the accompanying drawings, in which some embodiments of the present subject matter are shown. This present subject matter may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present subject matter to those skilled in the art. Like numbers refer to like elements throughout.
As illustrated in the various figures, some sizes of structures or portions are exaggerated relative to other structures or portions for illustrative purposes and, thus, are provided to illustrate the general structures of the present subject matter. Furthermore, various aspects of the present subject matter are described with reference to a structure or a portion being formed on other structures, portions, or both. As will be appreciated by those of skill in the art, references to a structure being formed “on” or “above” another structure or portion contemplates that additional structure, portion, or both may intervene. References to a structure or a portion being formed “on” another structure or portion without an intervening structure or portion are described herein as being formed “directly on” the structure or portion. Similarly, it will be understood that when an element is referred to as being “connected”, “attached”, or “coupled” to another element, it can be directly connected, attached, or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being “directly connected”, “directly attached”, or “directly coupled” to another element, no intervening elements are present.
Furthermore, relative terms such as “on”, “above”, “upper”, “top”, “lower”, or “bottom” are used herein to describe one structure's or portion's relationship to another structure or portion as illustrated in the figures. It will be understood that relative terms such as “on”, “above”, “upper”, “top”, “lower” or “bottom” are intended to encompass different orientations of the package or component in addition to the orientation depicted in the figures. For example, if the package or component in the figures is turned over, structure or portion described as “above” other structures or portions would now be oriented “below” the other structures or portions. Likewise, if the package or component in the figures are rotated along an axis, structure or portion described as “above”, other structures or portions would be oriented “next to” or “left of” the other structures or portions.
Unless the absence of one or more elements is specifically recited, the terms “comprising”, including”, and “having” as used herein should be interpreted as open-ended terms that do not preclude the presence of one or more elements.
The present subject matter provides and/or includes snowblower deflector control devices, systems, and related methods of controlling a pivotal position of a snowblower deflector for adjusting a trajectory of a thrown show stream. In other words, the present subject matter relates to and provides control devices, systems, and methods for pivoting a deflector about a horizontal axis to adjust a trajectory of a thrown snow stream. In one aspect, the control devices and/or systems for pivoting the deflector can provide a lockable control adapted to lock the deflector at a given angle during operation which can comprise mechanical and/or non-frictional locking.
Deflector control system 100 can comprise one or more deflector control devices including a control device, generally designated 200, a portion of which can be mechanically coupled or linked to a portion of a deflector, generally designated 300 via a linking member, generally designated 400. Control device 200 can be conveniently located on a portion of a machine handle MH proximate the user, thus providing the user with quick and easy access for adjusting the trajectory of thrown snow via moving a control lever or control member 202 of control device 200. In one aspect, a portion of control device 200 can be disposed along one or more external surfaces of machine handle MH. Control member 202 can be moved within various discrete positions within a portion of control device 200 as illustrated in solid and phantom lines. The user can select one of several discrete positions in which to move control member 202 depending on how “open” or “closed” deflector 300 should be (i.e., or at which angle deflector 300 should be pivoted with respect to a horizontal axis). Machine handle MH can comprise two “leg” portions and a generally U-shaped portion disposed therebetween. A user of snowblower SB can stand behind snowblower SB and control, grip, and/or maneuver the blower via the U-shaped portion of machine handle MH.
Deflector 300 can be hingedly mounted to a portion of snowblower chute C. Deflector 300 can be adapted to pivot about a horizontal axis X (
Still referring to
At least a portion of linking member 400 can be disposed within a housing H of snowblower SB and can extend from housing H proximate a base of chute C. Linking member 400 can comprise a mechanical linkage for initiating and/or activating pivoting of deflector 300. Linking member 400 can also comprise a flexible inner cable 402 disposed in an outer sheath 404. Outer sheath 404 can protect inner cable 402 from wear and tear and/or weathering. Outer sheath 404 can be fixedly disposed between portions of control device 200 and deflector 300, and can allow inner cable 402 to be incrementally adjusted, for example, via pulling back and forth inner cable 402 inside portions of outer sheath 404 to activate a desired snowblower component, such as controlling pivoting of deflector 300. In one aspect, an amount of tension initially maintained within inner cable 402 can be increased or decreased upon pivoting control member 202. When the amount of tension within inner cable 402 increases, deflector 300 can pivot downwardly (
Referring now to
As
Linking member 400 can comprise an inner actuation cable coupled to portions of each of control device 200 and deflector 300 (or 500,
A biasing member 308 can also be fixedly held between portions of each of first and second bracketed tabs 304 and 306. That is, portions of inner cable 402 and biasing member 308 can each attach to portions of second bracket 306. Biasing member 308 can be disposed on one side of deflector 300, and can be at least partially parallel with a portion of inner cable 402. Portions of biasing member 308 can expand and/or retract or contract in response to relative movement of inner cable 402. In addition, biasing member 308 can maintain a level of tension within inner cable 402, which can be increased or decreased in response to moving control member 202 fore/aft and/or clockwise/counterclockwise. In one aspect, biasing member 308 can comprise a tension spring or elastic spring adapted to extend and retract for allowing portions of deflector 300 to pivot about hinge 302 and about portions of chute C.
As biasing member 308 and inner cable 402 are attached to and/or between the same tabs 304 and 306, biasing member 308 can maintain an amount or level of tension across inner cable 402 such that inner cable 402 is not substantially slack. Control member 202 can then be moved forwardly along line F (
Biasing member 308 can allow deflector 300 to pivot about hinge 302 when tension is applied to inner cable 402 via moving control member 202 (
Still referring to
As
The pivoting and/or fore/aft movements (e.g., along lines R and F,
Biasing member 508 can be fixedly held between portions of a first hinged projection portion 510 and a hook portion 512. Projection portion 510 can be disposed proximate a center of deflector 500. Portions of biasing member 508 can expand or extend and/or retract or contract in response to relative movement of inner cable 402. In one aspect, biasing member 508 can comprise a tension spring adapted to extend and retract for allowing portions of deflector 500 to pivot about hinge 502 and about portions of chute C.
Biasing member 508 can also maintain an amount of tension across inner cable 402 such that cable 402 does not become substantially slack. Control member 202 can then be moved forwardly along line F (
Biasing member 508 can allow deflector 500 to pivot about hinge 502 when tension is increased to inner cable 402 via moving control member 202 (
Still referring to
As biasing member 500 moves between extended and retracted positions, deflector 500 can pivot about hinge 502. Deflector 500 can be locked in any desirable position with respect to chute C such that the trajectory of snow can be maintained when so desired. Regardless of the specific configuration, biasing members 308 and 508 can be configured to exert a force that biases deflectors 300 and 500, respectively, downwardly over portions of chute C, thereby restricting the ability of deflectors 300 and 500 to pivot about horizontal axis X without movement of control member 202 and/or inner cable 402.
Guide plate 208 can comprise a first end 208′ and a second end 208″. First end 208′ can be disposed closer to housing H of snowblower SB. Second end 208″ can be disposed closer to U-shaped portion of machine handle MH, and closer to the user. Moving control member 202 towards first end 208′ can correspond to forward movement along line F with respect to U-shaped portion of machine handle MH (
Guide plate 208 can comprise a contoured profile 210 adapted to be positioned at least partially around an external surface of machine handle MH. Guide plate 208 can be adapted to receive a portion of control member 202. In one aspect, guide plate 208 can comprise a plurality of slots generally designated 212 or gates disposed between first end 208′ and second end 208″. The plurality of slots 212 can comprise a plurality of gates disposed at regularly spaced intervals formed between a plurality of regularly spaced and integrally formed retention portions 214 or toothed portions of guide plate 208. Notably, moving control member 202 to adjacent gates or slots 212 between first end 208′ towards second end 208″ can decrease tension on cable 402 (
Conversely, moving control member 202 between gates or slots 212 from second end 208″ towards first end 208′ can pull or increase tension applied to inner cable 402 (
Guide portion 206 of control member 202 can comprise a protrusion and/or protruding portion or flange adapted to engage at least one slot 212 of the plurality of slots 212. That is, guide portion 206 of control member 202 can be adapted or configured to substantially fit within a portion of at least one slot 212 and become fixedly held adjacent to and/or between at least one retention portion of the plurality of retention portions 214. Guide portion 206 can be fixedly held within at least one slot 212, which can lock inner cable 402 in a fixed position thereby locking the angle α at which deflector is pivoted with respect to discharge chute C and/or horizontal axis X.
Guide plate 208 comprising the plurality of retention portions 214 and slots 212 or gates between retention portions 214 can advantageously be disposed outside and/or external from machine handle MH. This can be advantageous, as it provides a novel visual aspect of deflector control. That is, the user can actively select and choose discrete increments by which deflector 300 can be pivotably adjusted. This aspect can further allow a user to completely open or close deflector 300 by moving control member 202 between extreme ends of guide plate 208 without having to move between each incremental position. A user can visually choose an amount by which to pivot deflector 300 by visually externally disposed gates or slots of control device 200. By locking control member 202 between a selected one of slots 212 or retention portions 214, deflector control system 100 can exert and maintain a uniform force upon biasing member 308 (
The number and/or spacing of slots 212 can be selected to correspond to a number of desired pivotal positions for snowblower deflector 300 (
As
Still referring to
Accordingly, forward movement of control member 202 along line F pivots a portion of control member 202 clockwise about pivot point P and can increase an amount of tension on inner cable 402 which in turn can lower deflector 300 (
As
As described earlier, control member 202 can be moved forward along line F and/or rearward along line R to lower or raise deflector 300 (
Control device 200 can comprise a guide plate 208 and a guide plate housing 216. Guide plate 208 can be disposed about a portion of a machine handle MH and can be visible to a user, such that the user can select an amount by which to pivotably open or close the deflector. Guide plate 208 can be affixed to a portion of machine handle MH via a first bolt 218 and nut 228. Any other attachment member is contemplated. Guide plate 208 can be affixed to guide plate housing 216 via positioning one or more fastening devices 242 through one or more openings or holes 244 of guide plate 208 and securing fastening devices 242 into openings 246 of guide plate housing 216. Fastening devices 242 can comprise a screw or any other suitable component for physically fastening or attaching bodies of material, such as a pin, nail, bolt, rivet, tape, adhesive, clip, hook, etc.
A lower or end portion of control member 202 can comprise a first opening or aperture 226 by which a portion of control member 202 can be coupled to a portion of guide plate 208. In one aspect, a bolt 220 and a nut 222 can be secured through first aperture 226 of control member 202 and one or more holes 244 of guide plate 208. Any other type of attachment member other than a bolt 220 and nut 222 is contemplated. Notably, a portion of control member 202 can rotate or pivot about bolt 220 and nut 222, such that together, bolt 220 and nut 222 form a pivot point P (
Control member 202 can also comprise a second opening or aperture 240 by which a portion of control member 202 can be coupled to an end portion or first end 406 of inner cable 402. First end 406 can comprise a first portion 406A, a second portion 406B, and a third portion 406C which can be threaded and/or disposed about one or more portions of control member 202. For example, second portion 406B of end portion 406 can be threaded through second aperture 240 of control member 202 such that first and third portions 406A and 406C can be disposed about opposing outer surfaces of control member 202. Inner cable 402 can be disposed within a portion of boot 410 and disposed in an outer sheath 404 retained by boot 410. Boot 410 can be retained within a portion of guide plate 208.
Control member 202 can also be coupled to a portion of inner cable 402. For example, an end portion 406 of flexible inner cable 402 can be disposed about one or more edges or surfaces of control member 202. For example, a lower portion of control member 202 can be disposed between a first portion 406A and a second portion 406C of end portion 406 of inner cable 402.
This written description uses examples to disclose the subject matter, including the best mode, and also to enable any person skilled in the art to make and use the subject matter herein. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Claims
1. A snowblower deflector control device comprising:
- a control member comprising a longitudinal shaft and a projection disposed along the shaft; and
- a guide plate adapted to receive a portion of the control member, wherein the guide plate comprises a plurality of gates disposed at spaced intervals from a first end to a second end, and wherein the projection of the control member is lockable within at least one gate of the plurality of gates.
2. The device of claim 1, wherein the guide plate is disposed along a portion of a machine handle.
3. The device of claim 2, wherein the guide plate is disposed along an outer surface of the machine handle.
4. The device of claim 1, wherein the plurality of gates are disposed at regularly spaced intervals from the first end to the second end.
5. The device of claim 1, wherein a portion of the control member is adapted to move clockwise and counterclockwise about a pivot point for raising and lowering a deflector.
6. The device of claim 1, wherein each of the plurality of gates comprises a chamfered edge.
7. The device of claim 1, wherein a linking member is attached to a portion of the guide plate.
8. The device of claim 1, wherein a flexible cable is attached to a portion of the control member.
9. The device of claim 1, wherein the control member is adapted to move in at least a first direction and at least a second direction when moving between a first gate and a second gate of the plurality of gates, and wherein the first direction is orthogonal to the second direction.
10. The device of claim 1, wherein the control member comprises a grip portion.
11. The device of claim 1, wherein the guide plate comprises a contoured inner profile adapted to extend about an outer surface of a machine handle of a snowblower.
12. A snowblower deflector control system comprising:
- a control member;
- a guide plate adapted to receive a portion of the control member, wherein the guide plate comprises a plurality of gates disposed at regularly spaced intervals from a first end to a second end;
- a deflector hingedly mounted on a discharge chute; and
- a linking member coupling a portion of the control member to a portion of the deflector;
- wherein, when the control member is proximate the first end of the guide plate, the deflector is at a first angle with respect to a horizontal axis, and wherein, when the control member is proximate the second end of the guide plate, the deflector is at a second angle with respect to the horizontal axis, and wherein the first angle is different than the second angle.
13. The system of claim 12, wherein the first angle is smaller than the second angle with respect to the horizontal axis.
14. The system of claim 12, wherein the first angle is larger than the second angle with respect to the horizontal axis.
15. The system of claim 12, wherein the control member comprises a longitudinal shaft and a grip portion attached to one end of the longitudinal shaft.
16. The system of claim 12, wherein the control member comprises a projection configured to engage at least one gate of the plurality of gates.
17. The system of claim 12, wherein each of the regularly spaced intervals corresponds to an angular displacement of the deflector with respect to the horizontal axis.
18. The system of claim 12, wherein the guide plate is disposed along a portion of a machine handle of a snowblower.
19. The system of claim 18, wherein the guide plate is disposed along an outer surface of the machine handle.
20. The system of claim 12, wherein the linking member comprises a flexible inner cable disposed in an outer sheath.
21. The system of claim 12, wherein the deflector comprises a biasing member.
22. The system of claim 12, wherein the deflector further comprises a curved guide slot.
23. The system of claim 12, wherein the control member is adapted to pivot clockwise and counterclockwise about a pivot point for raising and lowering the deflector.
24. A method of controlling a deflector of a snowblower via a deflector control system, the method comprising:
- providing a control member and a guide plate adapted to receive a portion of the control member, wherein the guide plate comprises a plurality of gates disposed at spaced intervals from a first end to a second end;
- providing a deflector hingedly mounted on a discharge chute;
- attaching a linking member to a portion of the control member to a portion of a deflector; and
- moving the control member between the first end and the second end of the guide plate to raise and lower the deflector.
25. The method of claim 24, wherein moving the control member between the first end and the second end of the guide plate comprises moving the control member in a first direction to release the control member from a first gate of the plurality of gates and moving the control member in a second direction to engage a second gate of the plurality of gates.
26. The method of claim 24, wherein moving the control member between the first end and the second end of the guide plate further comprises pivoting the control member in a direction that is orthogonal to the first and second directions.
27. The method of claim 24, wherein the guide plate is disposed along a portion of a machine handle of a snowblower.
28. The method of claim 27, wherein the guide plate is disposed along an outer surface of the machine handle.
29. The method of claim 24, wherein moving the control member between the first end and the second end of the guide plate increases or decreases tension applied to the linking member.
30. The method of claim 24, wherein providing a linking member comprises providing a flexible cable within a portion of a fixed outer sheath.
31. The method of claim 24, wherein a pin of the deflector pivots via sliding within a portion of a guide slot.
32. The method of claim 24, comprising moving the control member between at regularly spaced intervals from the first end to the second end.
Type: Application
Filed: Oct 4, 2012
Publication Date: Apr 10, 2014
Applicant: Honda Motor Co., Ltd (Tokyo)
Inventors: Scott Kaskawitz (Burlington, NC), Jason Van Buren (Mebane, NC)
Application Number: 13/644,259
International Classification: E01H 5/04 (20060101);