Tape Dispensers
The various embodiments disclosed here relate to tape dispensers with components that can apply tape, including applying tape over an object such as, for example, a cord, thereby securing it on a flat surface, while simultaneously centering the object underneath the tape.
This application claims priority from U.S. Provisional Application 61/790,247, filed Mar. 15, 2013, and U.S. Provisional Application 61/621,024, filed Apr. 6, 2012, each of which is hereby incorporated herein by reference in their entirety.
FIELD OF THE INVENTIONThe various embodiments disclosed herein relate to tape dispensers with components that can apply tape, including applying tape over an object such as, for example, a cord, thereby securing it on a flat surface, while simultaneously centering the object underneath the tape.
BACKGROUND OF THE INVENTIONBare cords (such as, for example, power cords, Ethernet cords, AV cords and the like), when placed or positioned across a floor, can be messy, get easily tangled, and/or create a tripping hazard. One solution to these problems is to hold or retain cords in place on a floor or other flat surface using tape. However, this can be a difficult task because of the challenge of positioning the cord as desired and maintaining that position while also neatly placing the tape over the cord. Existing tape dispensers are designed to place the tape, but the user is still required to manually straighten, align, and secure the cord underneath the tape while taping, usually with the other hand. Accordingly, there is a need in the art for improved tape dispenser methods, systems, and devices.
BRIEF SUMMARY OF THE INVENTIONDiscussed herein are various embodiments relating to a tape dispensing device comprising at least one spindle capable of supporting at least one tape roll; a tape diverter, capable of diverting tape from said tape roll; at least one handle fixedly connected to the spindle; a first adhesion element, configured to adhere tape to a surface; a cord guide configured to center a cord with respect to the tape; a first roller configured to facilitate movement across the surface; a second roller configured to facilitate movement across the surface; a cutter, for cutting the tape; and a tape retention mechanism configured to retain a strip of tape that is unrolled (or no longer attached to the tape role) but not yet adhered to a target surface and/or cord. In further embodiments, the tape dispensing device further comprises a cord tensioner. In still further embodiments, the tape dispensing device has at least one additional adhesion element. In yet further embodiments, said first adhesion element is a bristle assembly. In further embodiments, the tape dispensing device further comprises a cart, wherein the cart allows the user to push or pull the tape dispensing device in an upright position. In still further embodiments, the tape dispensing device is configured to support multiple tape rolls.
While multiple embodiments are disclosed, still other embodiments of the present invention will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the invention. As will be realized, the invention is capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
Various embodiments disclosed herein relate to tape dispensers with components that can apply tape over a prismatic object (including, for example, a prismatic cord), thereby securing it on a flat surface, while simultaneously centering the cord underneath the tape. Alternatively, the various device embodiments disclosed herein can apply tape over any object and thereby secure it to a flat surface.
While multiple embodiments are disclosed, still other embodiments will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments. As will be realized, the various embodiments are capable of modifications in various obvious aspects, all without departing from the spirit and scope of the present invention. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
As used herein, the term “cord” is intended to mean any elongate object that is configured to carry any form of power or data, including electronic data or electrical power. One example of a cord is a prismatic cord. A cord may be rigid, but should be able to be substantially straightened out. Further examples include, but are not limited to, extension cords, Ethernet cords, or other power/data carrying lines. The use of the various embodiments disclosed herein may also be extended beyond cords to pneumatic/hydraulic tubing or other elongate objects.
Centering of the cord underneath the tape refers to maintaining the cord in the approximate center of the tape. Those of ordinary skill in the art understand that variations either direction are acceptable and considered to fall within the scope of the embodiments disclosed herein. It is understood that this use of “centering of a cord” also encompasses the centering of two or more cords in spaced relationship to each other. That is, there could be situations in which it is desirable to tape or otherwise adhere to a floor or surface two or more cords or elongate objects that are positioned next to each other with some predetermined distance between them. Certain device or system embodiments described herein are intended to be used to adhere such cords to a floor or surface.
As used herein, “floor” means any flat surface to which tape can be adhered and can be a floor, ceiling, wall, or any other moderately flat surface. It is understood that this floor may have different surface finishes.
Certain embodiments of this device can apply tape of standard widths from about 1 to about 3 inches. In other embodiments, tape width is substantially wider or narrower. The width of the tape used will be dependent on the size of the cord, or cord bundle, that is targeted, and the size of the device.
Certain embodiments of this device can apply tape over cords (or bundles of cords) varying from about 0.125 to about 1 inch in diameter. In still other embodiments, tape can be applied to cords (or bundles of cords) narrower than 0.125 inches in diameter. In yet other embodiments, tape can be applied to cords (or bundles) wider than 1 inch in diameter.
The unrolling force of the tape is the force required to pull the tape from the roll. These forces vary based on the adhesive qualities of the tape, the size of the tape, and the type of backing used in the tape.
Certain embodiments of this device can be used for manual hand-held taping of cords. The device may take at least one hand to operate effectively. Hand-held embodiments may be used either through pushing or pulling the device along the cord.
In further embodiments, the device can be configured to also be used for various additional purposes such as applying tape to boxes.
Another embodiment relates to a cart mounted system. This cart allows a cord that is roughly laid out in the desired direction to be taped down as the operator pushes or pulls the cart, potentially from a standing position.
Different functionalities of the device may be activated with controls in the handle or in foot-activated switches. For instance, when the taping is completed, the cutting operation can be activated through action of the operator at a remote location from the cutting action such that the operator actuates a lever or pull-cord to actuate the cutting of the tape. In further embodiments, the system may be made to have electronic features that will allow the operator to actuate a switch or button to actuate the cutter. It is further understood that any known actuation mechanism or method can be incorporated into the various implementations contemplated here.
A further embodiment is a cart-mounted system and further comprises an onboard reel system. This reel system would spool out cord as the operator pushes or pulls the cart. The reel system in certain embodiments is properly applied with an adjustable center friction post such that the force required to unspool the cord can be changed by the operator. In certain embodiments, this friction may be adjusted through adjustment of a screw-type mechanism on the end of the reel center post. Other friction adjustment mechanisms are possible. In certain embodiments, reels that are to be used on the device are created such that the reels can be easily interchanged on the center post position. The reels may be substantially held through the ‘core’ of the reel. The core refers to the opening through the center of the reel.
In certain embodiments, the cart system is an integrated system and/or a cart that can carry the hand-held version while still performing all of the necessary actions. In this way, the operator can choose to use the cart or remove the hand-held device and use it manually on the ground. The cart with onboard reel system may have the reel system linked to a drive system in such a manner that movement of the cart relative to the floor causes the reel to unroll.
Referring now to the Figures,
As used herein, the term “spindle” refers to the component or components that hold the tape roll in an operating position while preventing the roll from becoming misaligned. The spindle may interface to the tape through either the core of the tape roll or the outside of the tape roll. One example of an interface through the tape roll core is shown in
As best shown in
In certain embodiments, external support for the roll (in contrast to the internal support provided by a spindle or the like) may be comprised of combinations of fixed and rolling supports that minimize interference during the unrolling of the tape.
Retention of the tape roll on the spindle may be achieved through multiple approaches. Examples include but are not limited to one or more of the following: friction to the core of the tape roll, friction to the exterior of the tape roll, physical barrier passed through the center and engaged, physical barrier passed around the outside of the tape roll and engaged, or fixed boundaries with gravity and unrolling forces. If the interface is a spindle positioned in the core of the tape roll, the connection may be either a friction or clearance fit or a combination of the two. As necessary, a retention feature may be actuated into place after the roll is installed on the spindle, such as, for example, the clips 12 discussed above.
With a friction interface to the exterior of the roll, any combination of fixed and rolling external supports can be spring loaded together to accommodate the shrinking outside diameter of the roll. These supports can include substantially fixed portions that keep the roll in line. In alternative embodiments, a gate (not shown) may be swung in place that provides the alignment necessary while a separate element contacting the exterior of the tape roll supports the weight of the tape roll and the unrolling forces. In a still further embodiment, the tape roll may also be dropped into a slot or trough (not shown) with fixed sides that relies on gravity and unrolling forces to keep it contained in the trough.
As a portion of tape is pulled or otherwise urged from the roll, the direction of the tape may need to be diverted.
In exemplary implementations, the device further comprises a primary-adhesion element which creates the initial contact between the tape and the cord while also applying the tape to the flat surface. This primary-adhesion element can be a fixed surface, wheels, brushes, or like materials. Contact is desired as near the cord as practical to minimize ‘tenting’ of the tape. As shown in
Various examples of primary-adhesion elements are shown in
In certain embodiments, wherein the primary-adhesion element is a fixed surface, said fixed surface contains geometry of sufficient depth to enable it to contact the surface on either side of the cord.
In alternative embodiments, the primary-adhesion element is comprised of a set of two wheels positioned on either side of the cord, such as the wheels 404 positioned on either side of the cord 101 as shown in
In yet further embodiments, the rear rollers 41 in
In certain alternative implementations as best shown in
As best shown in
In certain embodiments, as best shown in
In some embodiments, tension may be created by passing the cord through a material such as foam, or like material, that will apply friction to the exterior of the cable. An example of a tensioner made of foam is shown in
Alternatively, as best shown in
In certain embodiments as best shown in
In
Separation of the tape or “tape separation” refers to the act of splitting the tape apart. It may be referred to more generally as “cutting.” This action may be performed through any combination of one or more of the following methods: cutting, ripping, or tearing. Further methods of separating the tape will be readily apparent to those skilled in the art. In certain embodiments, separating of the tape can be further aided by a clamping structure on the device that helps prevent bunching or further misalignment of the tape due to the action of separation.
In certain implementations as best shown in
In certain embodiments, the cutting element of the device can be made up of moving or fixed blades. In certain embodiments, the blade is comprised of at least one sharpened surface that can adequately cut through the tape. In one implementation, illustrated in
As shown in
The cutting of the tape can happen in a variety of locations. In some embodiments, tape can be cut while still on the roll. In certain embodiments, tape could be cut before the brush assembly. In still other embodiments, tape could be cut after the rear roller. Additional cutting points along the tape path, such as between the brush assembly and the rear roller can also be seen as extensions of the same intent. Other embodiments are possible.
In certain embodiments, a clamping system (not shown) can be used to hold or otherwise retain the tape in a fixed position to allow for a clean separation. This clamp (not shown) does not significantly contact the adhesive surface such that it does not maintain significant adhesion after the clamp is retracted. In certain implementations, upon adhesion of the tape to the clamp after separation, the actions of the user may be eased through the introduction of geometries that provide easy access to removal of the tape from the clamp.
In certain alternative embodiments, when the tape is cut while on the roll, the top layer of tape is either cut through for the actual separation, or it is simply scored to make the manual separation of the tape much easier. In some embodiments, the position for cutting the tape is after it is off the roll and before the brushes.
In preferred implementations such as that shown in
In certain embodiments, the retention finger is spring loaded with an edge against the retention feature. The adhesive side of the tape runs across the edge of the finger. The edge should be adequately small to prevent significant adhesion between the finger and the tape. The retention finger may be created such that temporary, manual retraction of the finger may be performed to ease the installation of a new tape roll.
In certain embodiments, a guide element (not shown) is provided to keep the tape in line between the spindle and the primary- and possibly secondary-adhesion elements. This guidance is achieved in part through the tape retention mechanism, but is aided through the implementation of features that guide the outer edges of the tape. The guide element may one or more rollers that are not part of the tape retention mechanism of the device.
In a further embodiment as best shown in
In a still further embodiment, after the tape roll is installed and the tape is initially fed through the tape retention device, it is fed onto a mobile feature that will initiate the taping of the cord. With the actuation of a control on a cart-type device, the tape would be placed over the cord and taping can commence. Alternatively, the free end of the tape, past the tape retention feature, can be manually lined up and pressed into place over the cord to begin taping a new cord.
In some embodiments, multiple tape rolls are used. In further embodiments, the cart could have a structure that will store extra tape rolls on board. For storage concerns, the handle may be able to fold for storage. In a still further embodiment, the cart may have a structure on board that will support and allow unspooling of spools of cable such that cable need not be laid out in front of the cart.
In certain embodiments, the device may only use one tape roll at a time. In such embodiments, the amount of adhesion to the ground is a function of the tape width and the cord(s) that runs underneath it.
In certain situations, it may be more desirable to lay out an effectively wider strip of tape than a single pass will allow.
In certain embodiments, the multiple tape roll system is created such that the user can adjust the overlap of multiple rolls of tape.
Multiple tape rolls and spindles may be in place, but not every tape roll need be used while taping down a cord. The choice can be made on a cord-by-cord basis based on the size of the cord and the tripping risk. Other taping patterns regarding the relative positions of the tape strips can be imagined and are extensions the patterns described within. Additionally, the tape rolls that are installed do not need to be consistent among the installed rolls. For instance, one roll may be 2 inches wide and the other 3 inches.
One embodiment of the hand-held system, that can be extended to include both cart-type devices, can be seen in
In one implementation, the spindle is placed at the beginning of the train of components and holds the tape in place. The tape retention mechanism is located after the spindle in such a location that the adhesive surface of the tape is in contact with the retention finger rather than the retention feature. The separation portion of the device can be located in between any of the components or after the primary adhesion stage. The primary adhesion stage is last in the train of component unless a secondary-adhesion stage or the separation stage is placed afterwards. Tape guidance features guide the tape between the roll on the spindle and primary-adhesion element. Cord guidance ends close to the primary-adhesion portion of the device. It begins at the outer extent of the device in the direction of travel. The tensioning portion of the device can be located along any part of the cord guidance feature.
Although the present invention has been described with reference to preferred embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
Claims
1. A tape dispensing device comprising:
- (a) at least one spindle capable of supporting at least one tape roll;
- (b) a tape diverter, capable of diverting tape from said tape roll;
- (c) at least one handle fixedly connected to the spindle;
- (d) a first adhesion element, configured to adhere tape to a surface;
- (e) a cord guide configured to center a cord with respect to the tape;
- (f) a first roller configured to facilitate movement across the surface;
- (g) a second roller configured to facilitate movement across the surface
- (h) a cutter, for cutting the tape; and
- (i) a tape retention mechanism configured to retain a strip of unrolled tape.
2. The device of claim 1, wherein the handle is configured to allow a user to push or pull the device.
3. The device of claim 1, further comprising a cord tensioner.
4. The device of claim 1, further comprising a second adhesion element.
5. The device of claim 1, wherein said first adhesion element is a bristle assembly.
6. The device of claim 5, wherein said bristle assembly is configured in a substantially triangular orientation.
7. The device of claim 1, wherein said first adhesion element is a roller.
8. The device of claim 1, further comprising a cart.
9. The device of claim 8, wherein the cart allows the user to push or pull the tape dispensing device in an upright position.
10. The device of claim 1, wherein the spindle is configured to support multiple tape rolls.
Type: Application
Filed: Apr 8, 2013
Publication Date: May 15, 2014
Inventor: Thomas Frederick (Lincoln, NE)
Application Number: 13/858,326
International Classification: B65H 35/00 (20060101);