Ternary-Alloy Metallic Glass and Method for Making the Same
The present invention relates to a ternary-alloy metallic glass and a method for making the same, wherein the ternary-alloy metallic glass is a Cu/Zr/Ag ternary-alloy metallic glass. Comparing to the traditional metal and current conventional alloy metallic glass, the Cu/Zr/Ag ternary-alloy metallic glass performs good mechanical properties of high strength, well wear and corrosion resistance, and capable of being processed to precision instruments, machinery or components for further applying to military, high-tech products, as well as nano medical industries. Moreover, the wide supercooled liquid region of Zr-based metallic glass not only facilitates the three metals of Cu, Zr and Ag capable of being fabricated to the ternary-alloy metallic glass easily, but also makes the manufacturing process of the Cu/Zr/Ag ternary-alloy metallic glass become simple and convenient.
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1. Field of the Invention
The present invention relates to a metallic glass alloy, and more particularly to a ternary-alloy metallic glass and a method for making the same; comparing to the traditional metal and current conventional alloy metallic glass, the ternary-alloy metallic glass shows performs good mechanical properties of high strength, well wear and corrosion resistance.
2. Description of the Prior Art
Metals, ceramics and polymer materials are currently widely applied in clothes, foods, shelters, and transportations of people life, wherein the metal materials further include the highest application. Comparing to polymer or composite materials, metal materials show better fatigue resistance and creep resistance; besides, because people have been studied metal materials for a very long time, they have sufficient experience for utilizing and processing the metal materials to various industrial and commercial products. However, metal materials still cannot meet the requirements of some specific industries due to their crystal structures and limited ductility, for example, aerospace industry.
Different from crystalline metals, amorphous metals (i.e., so-called metallic glass) include the excellent mechanical properties of high strength, high hardness, and well corrosion resistance, therefore the compositions and manufacturing method of the metallic glasses have been became an important issue; in which, because bulk metallic glass (BMG) has the advantages of simple manufacturing process and low cost, it becomes one of the most popular amorphous metal materials.
For instance, pure copper (Cu) is hard to be processed due to its over-soft property, but copper alloy having the elements of tin (Sn), aluminum (Al), silicon (Si), and nickel (Ni) can be processed to some specific products, so as to increase the application of copper. Herein taking a copper alloy having cobalt (Co), nickel (Ni) and silicon (Si) for example, this copper alloy consists of Ni having the weight percent of 1 wt %˜2.5 wt %, Co having the weight percent of 0.5 wt %˜2.0 wt %, Si having the weight percent of 0.5 wt %˜1.5 wt %, remaining copper, and some unavoidable impurity elements. This copper alloy includes above 40% IACS (International Annealing Copper Standard) conductivity because the ratio of (Ni+Co) and Si thereof is ranged between 2:1 and 7:1. Thus, this copper alloy can mainly applied in automobile and multimedia industry which demand high requirements on miniaturization, high strength and high conductivity of metal-made products. Accordingly, since the copper alloy having Co, Ni and Si is mainly applied in those metal-made products having miniaturization, high strength and high conductivity, it is able to know that this copper alloy includes an narrow application and is hard to be applied in the technology industries having high-tech threshold.
Another one metallic alloy is Cu/Zn/Si alloy, which consists of Cu having the weight percent of 70 wt %˜80 wt %, Si having the weight percent of 1 wt %˜5 wt %, B having the weight percent of 0.0001 wt %˜0.5 wt %, and P or As having the weight percent of 0 wt %˜0.2 wt %. This Cu/Zn/Si alloy has the properties of uniform reformation, so that it can be further processed to contact points of electrical device, recyclable components and drop forged components. However, resulting from that Zn alloy includes high fragility and low ductility, the Cu/Zn/Si alloy is unsuitable for being applied in precision industries, such as military, high-tech and nano medical products.
Thus, through above descriptions, it can know that although above-mentioned various metallic alloys have different advantages and related applications, however, these metallic alloys still have drawbacks and shortcomings and cannot be applied in aerospace, military, high-tech, and nano medical industries. For above reasons, the inventor of the present application has made great efforts to make inventive research thereon and eventually provided a ternary-alloy metallic glass and method for making the same.
SUMMARY OF THE INVENTIONThe primary objective of the present invention is to provide a ternary-alloy metallic glass, which performs good mechanical properties of high strength, well wear and corrosion resistance comparing to the traditional metal and current conventional alloy metallic glass; therefore this ternary-alloy metallic glass can be processed to precision instruments, machinery or components for further applying to military, high-tech products, as well as nano medical industries.
Accordingly, to achieve the primary objective of the present invention, the inventors propose a ternary-alloy metallic glass, comprising a first metal material, a second metal material and a third metal material, wherein each of the first metal material, the second metal material and the third metal material have a specific composition ratio, and are further manufactured to the ternary-alloy metallic glass having high strength, wear resistance and corrosion resistance by using an arc smelting furnace and a copper mould formation; wherein the first metal material, the second metal material and the third metal material of the ternary-alloy metallic glass are selected from the group consisting of Cu, Zr, Ag, Ni, Fe, and Mg; moreover, the specific composition ratio of the first metal material is ranged from 35 at % to 50 at %, the specific composition ratio of the second metal material being ranged from 40 at % to 55 at %, and the specific composition ratio of the third metal material being ranged from 10 at % to 20 at %.
The another objective of the present invention is to provide a method for manufacturing ternary-alloy metallic glass, which is used for fabricating the ternary-alloy metallic glass under a complete processing flow; the method comprises the steps of:
(1) fabricating copper (Cu) having atomic percent ranged from 35 at % to 50 at %, zirconium (Zr) having atomic percent ranged from 40 at % to 55 at %, and silver (Ag) having atomic percent ranged from 10 at % to 20 at %, and then and then disposing the three metal materials by melting points level thereof.
(2) disposing the product obtained from the step (1) in an arc smelting furnace for smelting, so as to smelt the three metal materials of Cu, Zr and Ag to a ball-tablet shape alloy;
(3) soaking a pure copper mould in a liquid nitrogen for a specific soak time, and then disposing a copper gasket and the ball-tablet shape alloy on the pure copper mould after removing the pure copper mould from the liquid nitrogen;
(4) disposing the product obtained from the step (3) into the arc smelting furnace and connecting a vacuum pump to the bottom of the pure copper, and then evacuating the pure copper mould for a specific vacuum-pump time;
(5) smelting the ball-tablet shape alloy to a molten metal alloy, and making the molten metal alloy flow into the pure copper mould; and
(6) rapidly cooling the molten metal alloy, and then a ternary-alloy metallic glass is obtained.
The invention as well as a preferred mode of use and advantages thereof will be best understood by referring to the following detailed description of an illustrative embodiment in conjunction with the accompanying drawings, wherein:
To more clearly describe a ternary-alloy metallic glass and a method for making the same according to the present invention, embodiments of the present invention will be described in detail with reference to the attached drawings hereinafter.
The ternary-alloy metallic glass of the present invention is made of Cu having the atomic percent of 35 at %˜50 at %, Zr having the atomic percent of 40 at %˜55 at %, and Ag having the atomic percent of 10 at %˜20 at %. Each of the three metal materials of Cu, Zr and Ag have a specific composition ratio, and the three metal materials are further manufactured to the ternary-alloy metallic glass having high strength, wear resistance and corrosion resistance by using an arc smelting furnace and a copper mould formation. In which, the specific composition ratio of Cu is ranged from 35 at % to 50 at %, the specific composition ratio of Zr is ranged from 40 at % to 55 at %, and the specific composition ratio of Ag is ranged from 10 at % to 20 at %.
Because Cu-based metallic glass performs high strength, high hardness and the plastic deformation greater than 1%, Ag shows better flowability and easy to be obtained, as well as Zr-based metallic glass includes high corrosion resistance and wide supercooled liquid region, the ternary-alloy metallic glass of the present invention performs good mechanical properties of high strength, well wear and corrosion resistance comparing to the traditional metal and current conventional alloy metallic glass. Besides, the wide supercooled liquid region of Zr-based metallic glass not only facilitates the three metals of Cu, Zr and Ag capable of being fabricated to the ternary-alloy metallic glass easily, but also makes the manufacturing process of the Cu/Zr/Ag ternary-alloy metallic glass become simple and convenient.
Thus, through above descriptions, the composition and property of the ternary-alloy metallic glass of the present invention have been completely introduced; next, the method for manufacturing ternary-alloy metallic glass will be described in follows. Please refer to
The method is firstly proceeds to step (S01) for fabricating copper (Cu) having atomic percent of 35 at %˜50 at %, zirconium (Zr) having atomic percent of 40 at %˜55 at %, and silver (Ag) having atomic percent of 10 at %˜20 at %, and then disposing the three metal materials by melting points level thereof. Next, the method proceeds to step (S02) for disposing the product obtained from the step (S01) in an arc smelting furnace for smelting, so as to smelt the three metal materials of Cu, Zr and Ag to a ball-tablet shape alloy 1. Continuously, the method proceeds to step (S03) for soaking a pure copper mould 2 in a liquid nitrogen for a specific soak time, and then disposing a copper gasket 21 and the ball-tablet shape alloy 1 on the pure copper mould 2 after removing the pure copper mould 2 from the liquid nitrogen.
After completing the step (S03), step (S04) of the method is then proceeded for disposing the product obtained from the step (S03) into the arc smelting furnace and connecting a vacuum pump to the bottom of the pure copper 2, and then evacuating the pure copper mould for a specific vacuum-pump time of 1 minutes. Next, in step (S05), argon is accessed into the arc smelting furnace for 1 minute, then the ball-tablet shape alloy 1 is smelted to a molten metal alloy by 150 A˜250 A current, and then the molten metal alloy flows into the pure copper mould 2 through the evacuation executed by the vacuum pump. The method finally proceeds to step (S06) for rapidly cooling the molten metal alloy, so as to obtain a ternary-alloy metallic glass.
In addition, please refer to
Referring to
Thus, through the descriptions, the ternary-alloy metallic glass and the manufacturing method thereof have been completely introduced. Next, experiment data is presented for proving that the ternary-alloy metallic glass made by the present invention's method is indeed an amorphous alloy in follows.
Please refer to
Continuously referring to
Continuously, please refer to
Thus, through the descriptions, the ternary-alloy metallic glass and the manufacturing method thereof have been completely introduced and disclosed; in summary, the present invention has the following advantages:
1. The ternary-alloy metallic glass proposed by the present invention mainly consists of Cu having the atomic percent ranged from 35 at % to 50 at %, Zr having the atomic percent ranged from 40 at % to 55 at %, and Ag having atomic percent ranged from 10 at % to 50 at %, and performs good mechanical properties of high strength, high hardness, well wear resistance and corrosion resistance; in addition, since the ternary-alloy metallic glass has good ductability, it can easily be processed to precision instruments, machinery or components for further applying to military, high-tech products, as well as nano medical industries.
2. Inheriting to above point 1, moreover, the wide supercooled liquid region of Zr-based metallic glass not only facilitates the three metals of Cu, Zr and Ag capable of being fabricated to the ternary-alloy metallic glass easily, but also makes manufacturing process of the Cu/Zr/Ag ternary-alloy metallic glass become simple and convenient.
The above description is made on embodiments of the present invention. However, the embodiments are not intended to limit scope of the present invention, and all equivalent implementations or alterations within the spirit of the present invention still fall within the scope of the present invention.
Claims
1. A ternary-alloy metallic glass, comprising:
- a first metal material, being selected from the group consisting of: Cu, Zr, Ag, Ni, Fe, and Mg;
- a second metal material, being selected from the group consisting of: Cu, Zr, Ag, Ni, Fe, and Mg; and
- a third metal material, being selected from the group consisting of: Cu, Zr, Ag, Ni, Fe, and Mg;
- wherein each of the first metal material, the second metal material and the third metal material have a specific composition ratio, and the three metal materials are further manufactured to the ternary-alloy metallic glass having high strength, wear resistance and corrosion resistance by using an arc smelting furnace and a copper mould formation;
- wherein the specific composition ratio of the first metal material is ranged from 35 at % to 50 at %, the specific composition ratio of the second metal material being ranged from 40 at % to 55 at %, and the specific composition ratio of the third metal material being ranged from 10 at % to 20 at %.
2. The ternary-alloy metallic glass of claim 1, wherein the specific composition ratio of the first metal material is ranged from 35 at % to 50 at %, the specific composition ratio of the second metal material being ranged from 40 at % to 55 at %, and the specific composition ratio of the third metal material being ranged from 10 at % to 20 at %.
3. The ternary-alloy metallic glass of claim 1, wherein the purity of the first metal material, the second metal material and the third metal material are all at least 99.99%.
4. A method for manufacturing ternary-alloy metallic glass, comprising the steps of:
- (1) fabricating copper (Cu) having atomic percent ranged from 35 at % to 50 at %, zirconium (Zr) having atomic percent ranged from 40 at % to 55 at %, and silver (Ag) having atomic percent ranged from 10 at % to 20 at %, and then disposing the three metal materials by melting points level thereof.
- (2) disposing the product obtained from the step (1) in an arc smelting furnace for smelting, so as to smelt the three metal materials of Cu, Zr and Ag to a ball-tablet shape alloy;
- (3) soaking a pure copper mould in a liquid nitrogen for a specific soak time, and then disposing a copper gasket and the ball-tablet shape alloy on the pure copper mould after removing the pure copper mould from the liquid nitrogen;
- (4) disposing the product obtained from the step (3) into the arc smelting furnace and connecting a vacuum pump to the bottom of the pure copper, and then evacuating the pure copper mould for a specific vacuum-pump time;
- (5) smelting the ball-tablet shape alloy to a molten metal alloy, and making the molten metal alloy flow into the pure copper mould; and
- (6) rapidly cooling the molten metal alloy, and then a ternary-alloy metallic glass is obtained.
5. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the center of the copper gasket is hollow.
6. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the pure copper mould comprises a hollow-penetration pure copper column in the interior thereof, and the hollow-penetration pure copper column having a specific inner diameter.
7. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the step (2) further comprising the detailed steps of:
- (21) disposing the product obtained from the step (1) in the arc smelting furnace and executing the evacuation for 5 minutes;
- (21) accessing argon into the arc smelting furnace for 5 minutes;
- (23) repeating the aforesaid steps (21) and (22) for once;
- (24) smelting the three metal materials of Cu, Zr and Ag to the ball-tablet shape alloy by 150 A-250 A current;
- (25) turning over and continuously smelting the ball-tablet shape alloy; and
- (26) repeating the aforesaid steps (24) and (25) for four times.
8. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the specific soak time in the step (3) is 10 minutes.
9. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the purity of the three meal materials of Cu, Zr and Ag are at least 99.99%.
10. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the step (5) further comprising the detailed steps of:
- (51) accessing argon into the arc smelting furnace for 1 minute; and
- (52) smelting the ball-tablet shape alloy by 150 A-250 A current, so as to make the molten metal alloy flow into the pure copper mould through the evacuation executed by the vacuum pump.
11. The method for manufacturing ternary-alloy metallic glass of claim 6, wherein the specific inner diameter is ranged from 1 mm to 5 mm.
12. The method for manufacturing ternary-alloy metallic glass of claim 4, wherein the specific vacuum-pump time is 1 minute.
Type: Application
Filed: Nov 23, 2012
Publication Date: May 29, 2014
Applicant: National Taiwan University of Science and Technology (Taipei)
Inventor: National Taiwan University of Science and Technol
Application Number: 13/684,246
International Classification: C22C 45/10 (20060101);