CABIN AIR COMPRESSOR SUPPORT BRACKET
A support bracket for a cabin air compressor (CAC) assembly includes a CAC mounting portion formed substantially orthogonal to an access portion and a structural support portion. A cross-support bracket mounting portion is formed at an angle relative to the access portion. An upper lug portion is formed at an angle relative to the access portion and substantially orthogonal to an upper lug. A plurality of CAC mounting holes is formed in the CAC mounting portion. The CAC mounting holes are distributed in an arc configuration along a CAC mounting hole circle radius. A plurality of lower slotted holes and an upper slotted hole are formed in the cross-support bracket mounting portion. A ratio of the CAC mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
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The subject matter disclosed herein relates to aircraft environmental control. More specifically, the subject disclosure relates to a support bracket of a cabin air compressor for an aircraft environmental control system.
Environmental control systems (ECSs) are utilized on various types of aircraft for several purposes, such as in cooling systems for the aircraft. For example, components of an ECS may be utilized to remove heat from various aircraft lubrication and electrical systems and/or used to condition aircraft cabin air. A cabin air conditioning and temperature control system (CACTCS) is an example of an aircraft ECS that includes air cycle packs supplied with pressurized outside (fresh) air from electric motor-driven cabin air compressors (CACs) which condition fresh air for cabin heating and cooling. The CACTCS provides flow control for modulation of cooling pack air flow, recirculation fans to circulate cabin air, and associated valves and sensors used for system control.
The CACTCS may also include a trim air system to provide individual cabin zone temperature control. This includes trim temperature control valves, trim duct heaters and associated sensors. As one example, a CACTCS may provide control of six baseline passenger zones and a flight deck zone. Additional zones, such as a forward cargo zone, a crew zone and/or an attendant zone may be controlled by other ECSs. Recirculation fans may also be provided for additional air flow to the passenger cabin and to ensure that flow at an air distribution nozzle remains constant.
Various elements of aircraft ECSs can experience harsh environments including a wide range of temperatures, pressures, and vibrations. Elements of aircraft ECSs must also fit within a compact space and minimize weight while providing adequate strength to handle typical and peak stresses over the anticipated life of the elements.
BRIEF DESCRIPTION OF THE INVENTIONAccording to one aspect, a support bracket for a cabin air compressor assembly is provided. The support bracket includes a cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion. A cross-support bracket mounting portion is formed at an angle relative to the access portion. An upper lug portion is formed at an angle relative to the access portion and substantially orthogonal to an upper lug. A plurality of cabin air compressor mounting holes is formed in the cabin air compressor mounting portion. The cabin air compressor mounting holes are distributed in an arc configuration along a cabin air compressor mounting hole circle radius. A plurality of lower slotted holes and an upper slotted hole are formed in the cross-support bracket mounting portion. A ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
According to another aspect, a cabin air compressor support assembly is provided. The cabin air compressor support assembly includes a right-hand cabin air compressor support bracket coupled to a cabin air compressor assembly, a cross-support bracket, and a lower three-way mount. The cabin air compressor support assembly also includes a left-hand cabin air compressor support bracket coupled to the cabin air compressor assembly, the cross-support bracket, and an upper three-way mount. The left-hand cabin air compressor support bracket includes a cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion. A cross-support bracket mounting portion is formed at an angle relative to the access portion. An upper lug portion is formed at an angle relative to the access portion and substantially orthogonal to an upper lug. A plurality of cabin air compressor mounting holes is formed in the cabin air compressor mounting portion. The cabin air compressor mounting holes are distributed in an arc configuration along a cabin air compressor mounting hole circle radius. A plurality of lower slotted holes and an upper slotted hole are formed in the cross-support bracket mounting portion. A ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
According to a further aspect, a method of installing a support bracket in a cabin air conditioning and temperature control system is provided. An upper lug of the support bracket is coupled to a mount of the cabin air conditioning and temperature control system. A cabin air compressor mounting portion of the support bracket is coupled to a cabin air compressor assembly of the cabin air conditioning and temperature control system. A cross-support bracket mounting portion of the support bracket is coupled to a cross-support bracket. The support bracket includes the cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion. The cross-support bracket mounting portion is formed at an angle relative to the access portion. An upper lug portion is formed at an angle relative to the access portion and substantially orthogonal to the upper lug. A plurality of cabin air compressor mounting holes is formed in the cabin air compressor mounting portion. The cabin air compressor mounting holes are distributed in an arc configuration along a cabin air compressor mounting hole circle radius. A plurality of lower slotted holes and an upper slotted hole are formed in the cross-support bracket mounting portion. A ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
Shown in
The CAC mounting portion 150 is formed substantially orthogonal to the access portion 152 and the structural support portion 160 of
The CAC mounting holes 162-166 are configured to mate the first CAC support bracket 108 to the CAC 110 of
A second angled edge 190 is formed between the lower edge 188 and the curved edge 182 of the CAC mounting portion 150 at an angle θ6 of about 19.6 degrees relative to the lower edge 188. A length L9 of about 1.24 inches (3.150 cm) separates the second angled edge 190 of the CAC mounting portion 150 and the substantially triangular shaped lightening region 168. An edge 192 of the substantially triangular shaped lightening region 168 is positioned at a length L10 of about 6 inches (15.24 cm), where the edge 192 is substantially parallel to the outer edge 186.
The view of the CAC support bracket 108 in
A number of ratios are defined between elements of the CAC support bracket 108 as depicted in
A process of installing the CAC support bracket 108 in the cabin air conditioning and temperature control system 100 is described in reference to
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Claims
1. A support bracket for a cabin air compressor assembly, the support bracket comprising:
- a cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion;
- a cross-support bracket mounting portion formed at an angle relative to the access portion;
- an upper lug portion formed at an angle relative to the access portion and substantially orthogonal to an upper lug;
- a plurality of cabin air compressor mounting holes in the cabin air compressor mounting portion, the cabin air compressor mounting holes distributed in an arc configuration along a cabin air compressor mounting hole circle radius; and
- a plurality of lower slotted holes and an upper slotted hole in the cross-support bracket mounting portion, wherein a ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
2. The support bracket of claim 1, wherein substantially smooth regions are formed above the upper slotted hole in the cross-support bracket mounting portion and below the lower slotted holes in the cross-support bracket mounting portion, and a ratio of the cabin air compressor mounting hole circle radius to a length above the upper slotted hole of the substantially smooth regions is at most 8.375:0.975.
3. The support bracket of claim 1, wherein a ratio of the cabin air compressor mounting hole circle radius to a diameter of each of the cabin air compressor mounting holes is between 20 and 21.23.
4. The support bracket of claim 1, wherein the cabin air compressor mounting holes further comprise a first cabin air compressor mounting hole, a second cabin air compressor mounting hole, and a third cabin air compressor mounting hole, and the cabin air compressor mounting portion further comprises a curved edge proximate the cabin air compressor mounting holes, a first angled edge proximate the third cabin air compressor mounting hole and formed between the curved edge and an outer edge of the cabin air compressor mounting portion, a lower edge substantially normal to the outer edge, and a second angled edge proximate to the first cabin air compressor mounting hole and formed between the lower edge and the curved edge.
5. The support bracket of claim 4, wherein a ratio of an angle defined between the first cabin air compressor mounting hole and the third cabin air compressor mounting hole at the cabin air compressor mounting hole circle radius to an angle defined between the lower edge and the second angled edge is between 2.46 and 2.65.
6. The support bracket of claim 4, wherein a centerline is defined through the first cabin air compressor mounting hole, a datum is defined on a cabin air compressor side of the cabin air compressor mounting portion, and a ratio of a length from the centerline at the datum to a central axis of a coupling hole of the upper lug relative to the cabin air compressor mounting hole circle radius is between 1.618 and 1.632.
7. The support bracket of claim 6, wherein a ratio of the cabin air compressor mounting hole circle radius to a length defined from a projection normal to the centerline at the datum to the upper lug portion is between 1.558 and 1.588.
8. A cabin air compressor support assembly comprising:
- a right-hand cabin air compressor support bracket coupled to a cabin air compressor assembly, a cross-support bracket, and a lower three-way mount; and
- a left-hand cabin air compressor support bracket coupled to the cabin air compressor assembly, the cross-support bracket, and an upper three-way mount, the left-hand cabin air compressor support bracket comprising: a cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion; a cross-support bracket mounting portion formed at an angle relative to the access portion; an upper lug portion formed at an angle relative to the access portion and substantially orthogonal to an upper lug; a plurality of cabin air compressor mounting holes in the cabin air compressor mounting portion, the cabin air compressor mounting holes distributed in an arc configuration along a cabin air compressor mounting hole circle radius; and a plurality of lower slotted holes and an upper slotted hole in the cross-support bracket mounting portion, wherein a ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
9. The cabin air compressor support assembly of claim 8, wherein substantially smooth regions are formed above the upper slotted hole in the cross-support bracket mounting portion and below the lower slotted holes in the cross-support bracket mounting portion, and a ratio of the cabin air compressor mounting hole circle radius to a length above the upper slotted hole of the substantially smooth regions is at most 8.375:0.975.
10. The cabin air compressor support assembly of claim 8, wherein a ratio of the cabin air compressor mounting hole circle radius to a diameter of each of the cabin air compressor mounting holes is between 20 and 21.23.
11. The cabin air compressor support assembly of claim 8, wherein the cabin air compressor mounting holes further comprise a first cabin air compressor mounting hole, a second cabin air compressor mounting hole, and a third cabin air compressor mounting hole, and the cabin air compressor mounting portion further comprises a curved edge proximate the cabin air compressor mounting holes, a first angled edge proximate the third cabin air compressor mounting hole and formed between the curved edge and an outer edge of the cabin air compressor mounting portion, a lower edge substantially normal to the outer edge, and a second angled edge proximate to the first cabin air compressor mounting hole and formed between the lower edge and the curved edge.
12. The cabin air compressor support assembly of claim 11, wherein a ratio of an angle defined between the first cabin air compressor mounting hole and the third cabin air compressor mounting hole at the cabin air compressor mounting hole circle radius to an angle defined between the lower edge and the second angled edge is between 2.46 and 2.65.
13. The cabin air compressor support assembly of claim 11, wherein a centerline is defined through the first cabin air compressor mounting hole, a datum is defined on a cabin air compressor side of the cabin air compressor mounting portion, and a ratio of a length from the centerline at the datum to a central axis of a coupling hole of the upper lug relative to the cabin air compressor mounting hole circle radius is between 1.618 and 1.632.
14. The cabin air compressor support assembly of claim 13, wherein a ratio of the cabin air compressor mounting hole circle radius to a length defined from a projection normal to the centerline at the datum to the upper lug portion is between 1.558 and 1.588.
15. A method of installing a support bracket in a cabin air conditioning and temperature control system comprising:
- coupling an upper lug of the support bracket to a mount of the cabin air conditioning and temperature control system;
- coupling a cabin air compressor mounting portion of the support bracket to a cabin air compressor assembly of the cabin air conditioning and temperature control system; and
- coupling a cross-support bracket mounting portion of the support bracket to a cross-support bracket, the support bracket comprising: the cabin air compressor mounting portion formed substantially orthogonal to an access portion and a structural support portion; the cross-support bracket mounting portion formed at an angle relative to the access portion; an upper lug portion formed at an angle relative to the access portion and substantially orthogonal to the upper lug; a plurality of cabin air compressor mounting holes in the cabin air compressor mounting portion, the cabin air compressor mounting holes distributed in an arc configuration along a cabin air compressor mounting hole circle radius; and a plurality of lower slotted holes and an upper slotted hole in the cross-support bracket mounting portion, wherein a ratio of the cabin air compressor mounting hole circle radius to a length defined between the lower slotted holes and the upper slotted hole is between 5.93 and 6.25.
16. The method of claim 15, wherein the support bracket is a left-hand support bracket, and the method further comprises:
- coupling the cross-support bracket to a second support bracket that is coupled to the cabin air compressor assembly and a second mount of the cabin air conditioning and temperature control system.
17. The method of claim 15, wherein a ratio of the cabin air compressor mounting hole circle radius to a diameter of each of the cabin air compressor mounting holes is between 20 and 21.23.
18. The method of claim 15, wherein the cabin air compressor mounting holes further comprise a first cabin air compressor mounting hole, a second cabin air compressor mounting hole, and a third cabin air compressor mounting hole, and the cabin air compressor mounting portion further comprises a curved edge proximate the cabin air compressor mounting holes, a first angled edge proximate the third cabin air compressor mounting hole and formed between the curved edge and an outer edge of the cabin air compressor mounting portion, a lower edge substantially normal to the outer edge, and a second angled edge proximate to the first cabin air compressor mounting hole and formed between the lower edge and the curved edge.
19. The method of claim 18, wherein a ratio of an angle defined between the first cabin air compressor mounting hole and the third cabin air compressor mounting hole at the cabin air compressor mounting hole circle radius to an angle defined between the lower edge and the second angled edge is between 2.46 and 2.65.
20. The method of claim 18, wherein a centerline is defined through the first cabin air compressor mounting hole, a datum is defined on a cabin air compressor side of the cabin air compressor mounting portion, and a ratio of a length from the centerline at the datum to a central axis of a coupling hole of the upper lug relative to the cabin air compressor mounting hole circle radius is between 1.618 and 1.632, and a ratio of the cabin air compressor mounting hole circle radius to a length defined from a projection normal to the centerline at the datum to the upper lug portion is between 1.558 and 1.588.
Type: Application
Filed: May 24, 2013
Publication Date: Nov 27, 2014
Patent Grant number: 9146004
Applicant: Hamilton Sundstrand Corporation (Windsor Locks, CT)
Inventors: Luke J. Mayo (Coventry, CT), Alpesh Patel (Simsbury, CT)
Application Number: 13/901,811
International Classification: B60H 1/00 (20060101);