Drilling Apparatus for Reducing Borehole Oscillation
A downhole drilling apparatus includes a drill bit, a steering tool, and an anti-oscillation sleeve deployed about a downhole end of the steering tool. The anti-oscillation sleeve is undergauge and is deployed axially between a first touch point at which the drill bit contacts the borehole wall and a second touch point at which the steering tool contacts the borehole wall.
Disclosed embodiments relate generally to downhole drilling tools and more particularly to a drilling apparatus for reducing borehole oscillation and/or spiraling while drilling.
BACKGROUNDDirectional control has become increasingly utilized in the drilling of subterranean oil and gas wells, with a proportion of current drilling activity involving the drilling of deviated boreholes. Such deviated boreholes often have complex profiles, including multiple doglegs and a horizontal section that may be guided through thin, fault bearing strata, and are utilized to more fully exploit hydrocarbon reservoirs. Deviated boreholes are often drilled using downhole steering tools, such as two-dimensional and three-dimensional rotary steerable tools.
As directional drilling operations and technology have advanced (and proliferated) increased attention is being given to the quality (or uniformity) of the borehole. Mechanical caliper measurements (both wireline and MWD measurements) indicate that many borehole quality issues are cyclic in nature. For example, borehole spiraling, rippling, and/or hour glassing are commonly observed in directional drilling operations. It is widely recognized that poor borehole quality can cause various problems such as pack off, increased frictional forces leading to increased torque and drag, stick slip, degraded logging while drilling and wireline log quality, problematic casing runs, and unpredictable directional control during subsequent drilling. These problems tend to increase the costs associated with both drilling and subsequent completion operations.
A commercially available drilling-on-gauge (DOG) sub (available from Schlumberger) for providing at-bit reaming has been found to reduce borehole oscillation under certain drilling conditions. The DOG sub is intended to be deployed immediately above the drill bit in the lower portion of the bottom hole assembly (BHA). It therefore tends to add an extra length to the lower portion of the BHA and to reduce the dogleg severity that may be achieved by the BHA. There remains a need for an improved drilling apparatus for reducing cyclic borehole oscillations during drilling.
SUMMARYA downhole drilling apparatus including an anti-oscillation sleeve is disclosed. The drilling apparatus includes a drill bit and a steering tool. The anti-oscillation sleeve is deployed about a downhole end of the steering tool body. The anti-oscillation sleeve is undergauge and located axially between a first touch point at which the drill bit contacts the borehole wall and a second touch point at which the steering tool contacts the borehole wall. In one embodiment, the drilling apparatus includes first, second, and third axially spaced anti-oscillation sleeves. In another embodiment, the drilling apparatus includes a single anti-oscillation sleeve having a concave outer surface. The first and second touch points and an outer surface of the anti-oscillation sleeve define an imaginary conical sectional surface that in turn defines a maximum theoretical dogleg that the drilling apparatus can deliver during a drilling operation.
The disclosed embodiments may provide various technical advantages. For example, the anti-oscillation sleeve at least partially occupies the annular space between the first and second touch points and has been found to reduce borehole oscillations (such as spiralling) during various drilling operations.
For a more complete understanding of the disclosed subject matter, and advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
It will be understood that the deployment illustrated on
It will be further understood that disclosed embodiments are not limited to use with a semisubmersible platform 12 as illustrated on
One aspect of the disclosed embodiments is the realization that a lower BHA having a theoretical maximum dogleg greater than (or much greater than) the maximum dogleg in any particular drilling operation can lead to the aforementioned oscillations during drilling. Stated another way it was realized that such a BHA can be unstable while drilling various sections and therefore may have a propensity to oscillate (e.g., spiral). While certain drill bit configurations may reduce the propensity to oscillate, they do not provide a solution to the problem. Another aspect of the disclosed embodiments is the realization that one potential solution to the aforementioned problem is to at least partially occupy the annular space between the first and second touch points in the lower BHA (e.g., between the drill bit and the steering tool pad). In this way the curvature of the imaginary conical sectional surface may be selected during the BHA design phase so as to correspond to (e.g., substantially match or exceed by some predetermined amount) the intended curvature of the borehole section to be drilled.
The drilling apparatus depicted on
In the embodiment depicted on
In the drilling apparatus embodiment depicted on
In the embodiments depicted on
With reference again to
Other known rotary steerable systems fully rotate with the drill string (i.e., the outer housing rotates with the drill string). These systems make use of an internal steering mechanism that does not require contact with the borehole wall and enables the tool body to fully rotate with the drill string. The rotary steerable systems make use of mud actuated blades (or pads) that contact the borehole wall. The extension of the blades (or pads) is rapidly and continually adjusted as the system rotates in the borehole. The known system makes use of a lower steering section joined at a swivel with an upper section. The swivel is actively tilted via pistons so as to change the angle of the lower section with respect to the upper section and maintain a desired drilling direction as the bottom hole assembly rotates in the borehole.
The second touch points 70B, 170B, 270B, and 370B (the first touch points above the bit 32) may be provided by a force applying member (a pad or blade) in a push-the-bit rotary steerable system (e.g., as depicted on
With continued reference to
It will be understood that the diameter, axial length, and shape of the drill bit gauge may be selected so as to correspond with the dimensions and shape of the anti-oscillation sleeve(s) (and the imaginary conical sectional surface defined by the sleeve, the drill bit, and the second touch point). For example, the outer diameter of the bit gauge may be selected so as to correspond with the diameter of a preselected region on the anti-oscillation sleeve. Moreover, the use of one or more anti-oscillation sleeves may enable a shorter drill bit gauge to be utilized thereby resulting in the cutting elements being closer to the steering tool which in turn enables a higher dogleg to be achieved (an embodiment with no bit gauge is described in more detail below with respect to
The anti-oscillation sleeves (or rings) may be coupled to the BHA using substantially any coupling mechanism. For example, as depicted on
While not depicted on
Moreover, the outer surface of the sleeves may be fitted with a plurality of cutting elements so as to provide a reaming functionality. The cutting elements may be fabricated from a hard material such as tungsten carbide or other suitable materials such as polycrystalline diamond cutter (PDC) inserts, thermally stabilized polycrystalline (TSP) inserts, diamond inserts, boron nitride inserts, abrasive materials, and the like. PDC cutters may be embedded to enhance ledge-trimming capability. Such cutting elements may also have substantially any suitable shape including, for example, flat, spherical, or pointed.
While the aforementioned drilling apparatus embodiments make use of a steering tool such as a rotary steerable tool, it will be understood that the disclosure is not so limited. In alternative embodiments the drilling apparatus may include a stabilizer having a plurality of fixed stabilizer blades deployed axially uphole from a steerable drill bit. The anti-oscillation sleeve may be deployed axially between the fixed stabilizer blades and the steerable drill bit. Substantially any suitable steerable drill bit may be utilized in such embodiments. For example, steerable drill bit may include a pivoting or tilting head such that the cutting face of the drill bit tilts with respect to the longitudinal axis of the drill string. Example steerable drill bits are disclosed in U.S. Pat. Nos. 7,779,933 and 8,235,145, which are incorporated by reference herein in their entirety. In such embodiments the cutting or gauge surface of the steerable drill bit defines the first touch point while the fixed stabilizer blades define the second touch point. The combination of the first and second touch points and an outer surface of the anti-oscillation sleeve defines the maximum theoretical dogleg achievable by the drilling apparatus (as described above).
Although a drilling apparatus for reducing borehole oscillation and certain advantages thereof have been described in detail, it should be understood that various changes, substitutions and alternations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims.
Claims
1. A downhole drilling apparatus comprising:
- a drill bit, the drill bit including a first touch point configured to contact a borehole wall;
- a steering tool including a steering tool body, a downhole end of the steering tool body being connected with the drill bit, the steering tool including a second touch point configured to contact the borehole wall; and
- an anti-oscillation sleeve deployed about the downhole end of the steering tool body, the anti-oscillation sleeve being located axially between the first touch point and the second touch point, the anti-oscillation sleeve having an outer diameter less than that of the drill bit at the first touch point and the steering tool at the second touch point.
2. The downhole drilling apparatus of claim 1, wherein the first touch point, the second touch point, and an outer surface of the anti-oscillation sleeve define an imaginary conical sectional surface that in turn defines a theoretical maximum dogleg that the downhole drilling apparatus can deliver.
3. The drilling apparatus of claim 1, wherein the anti-oscillation sleeve is deployed at the axial midpoint between the first touch point and the second touch point.
4. The drilling apparatus of claim 1, further comprising at least first, second, and third axially spaced anti-oscillation sleeves deployed about the downhole end of the steering tool body axially between the first touch point and the second touch point.
5. The drilling apparatus of claim 4, wherein the first, second, and third anti-oscillation sleeves have first, second, and third outer diameters, the first outer diameter being substantially equal to the third outer diameter, and the second outer diameter being less than the first outer diameter.
6. The drilling apparatus of claim 5, wherein the second anti-oscillation sleeve is deployed at the axial midpoint between the first touch point and the second touch point.
7. The drilling apparatus of claim 4, wherein the anti-oscillation sleeves have a combined axial length greater than about one half an axial distance between the first and second touch points.
8. The drilling apparatus of claim 1, wherein the anti-oscillation sleeve has a tapered outer diameter such that the outer diameter at an axial midpoint of the anti-oscillation sleeve is less than the outer diameter at an axial end of the anti-oscillation sleeve.
9. The drilling apparatus of claim 8, wherein the anti-oscillation sleeve has a concave outer surface from a vantage point external to the sleeve.
10. The drilling apparatus of claim 9, wherein a curvature of the outer surface is substantially equal to a theoretical maximum dogleg that the downhole drilling apparatus can deliver.
11. The drilling apparatus of claim 8, wherein the anti-oscillation sleeve has an axial length greater than about one half an axial distance between the first and second touch points.
12. The drilling apparatus of claim 1, wherein the anti-oscillation sleeve is threadably connected to the downhole end of the steering tool body.
13. The drilling apparatus of claim 1, wherein the anti-oscillation sleeve is clamped between an axial face of the downhole end of the steering tool body and a drill bit shank.
14. The drilling apparatus of claim 11, wherein the anti-oscillation sleeve comprises an inner ring portion axially offset from an outer ring portion, the inner ring portion being sized and shaped for deployment between the axial face of the downhole end of the steering tool body and the drill bit shank, the outer ring portion being sized and shaped to fit snugly about the steering tool body.
15. The drilling apparatus of claim 1, wherein the anti-oscillation sleeve further comprises a piston mechanism configured to enables an outer diameter of the anti-oscillation to be adjusted during a drilling operation.
16. A downhole drilling apparatus comprising:
- a steerable drill bit including a cutting face and a lateral gauge portion, the steerable drill bit defining a first touch point with the borehole wall;
- a stabilizer located axially uphole from the drill bit, the stabilizer including a tool body portion and a plurality of substantially full gauge fixed the stabilizer blades, the stabilizer blades defining a second touch point with the borehole wall; and
- an anti-oscillation sleeve deployed about a downhole end of the stabilizer tool body, the anti-oscillation sleeve being located axially between the first touch point and the second touch point, the anti-oscillation sleeve having an outer diameter less than that of the drill bit at the first touch point and the stabilizer blades at the second touch point.
17. The downhole drilling apparatus of claim 16, wherein the steerable drill bit is configured to tilt with respect to the stabilizer tool body.
18. The downhole drilling apparatus of claim 16, wherein the lateral gauge portion of the steerable drill bit comprises at least one extendable member configured to extend radially outward from the drill bit into contact with a borehole wall, the extendable member defining the first touch point.
19. The downhole drilling apparatus of claim 16, wherein the first touch point, the second touch point, and an outer surface of the anti-oscillation sleeve define an imaginary conical sectional surface that in turn defines a theoretical maximum dogleg that the downhole drilling apparatus can deliver.
20. The drilling apparatus of claim 16, wherein the anti-oscillation sleeve is deployed at the axial midpoint between the first touch point and the second touch point.
21. The drilling apparatus of claim 16, further comprising at least first, second, and third axially spaced anti-oscillation sleeves deployed about the downhole end of the stabilizer tool body axially between the first touch point and the second touch point, and wherein the first, second, and third anti-oscillation sleeves have first, second, and third outer diameters, the first outer diameter being substantially equal to the third outer diameter, and the second outer diameter being less than the first outer diameter.
22. The drilling apparatus of claim 16, wherein the anti-oscillation sleeve has a tapered outer diameter such that the outer diameter at an axial midpoint of the anti-oscillation sleeve is less than the outer diameter at an axial end of the anti-oscillation sleeve.
23. A method for designing a downhole drilling apparatus, the method comprising:
- (a) assembling properties of a pre-existing bottom hole assembly and a drill bit into a borehole propagation software package;
- (b) assembling a well plan trajectory into the borehole propagation software package;
- (c) simulating drilling performance for the trajectory, formation properties, and a range of drilling parameters using the borehole propagation software package;
- (d) evaluating said simulation for evidence of borehole oscillations;
- (e) computing a size, shape, and location of a borehole oscillation sleeve to achieve a predetermined maximum theoretical dogleg;
- (f) updating properties of the bottom hole assembly in the borehole propagation software package;
- (g) re-simulating drilling performance using said updated software package; and
- (h) evaluating said re-simulation for evidence of borehole oscillations.
Type: Application
Filed: May 31, 2013
Publication Date: Dec 4, 2014
Inventors: Junichi Sugiura (Bristol), Geoffrey C. Downton (Stroud)
Application Number: 13/906,350
International Classification: E21B 7/00 (20060101);