DOUBLE-PIPE HEAT EXCHANGER AND REFRIGERATION CYCLE SYSTEM
In a double-pipe heat exchanger, a groove non-forming range is set as a non-groove surface in each of, in an inner surface of a heat transfer area increasing pipe, an inner surface of a part of the heat transfer area increasing pipe, which is held in close contact with an inner surface of an outer pipe, and a part of the inner surface of the outer pipe, which defines a second flow path in cooperation with an outer surface of the heat transfer area increasing pipe.
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The present invention relates to a double-pipe heat exchanger in which two flow paths are formed by combining circular pipes having different pipe diameters, and to a refrigeration cycle system using the double-pipe heat exchanger.
BACKGROUND ARTIn the double-pipe heat exchanger, a circular pipe having a small diameter (hereinafter described as an inner pipe) is inserted to a circular pipe having a large diameter (hereinafter described as an outer pipe). An inside of the inner pipe is defined as a first flow path, and a part on an outer side of the inner pipe and an inner side of the outer pipe is defined as a second flow path so that heat is exchanged between a first fluid inside the first flow path and a second fluid inside the second flow path.
Further, as an effort to enhance heat transfer performance in such a double-pipe heat exchanger, a structure disclosed in, for example, Patent Literature 1 is known. That is, in Patent Literature 1, there is proposed a method of enhancing the heat transfer performance due to an effect of an increase in heat transfer area, which is obtained by inserting a heat transfer area increasing pipe having a multilobed lateral cross section to an inside of an annular second flow path defined between the outer side of the cylindrical inner pipe and the inner side of the cylindrical outer pipe.
CITATION LIST Patent Literature[PTL 1] JP 2012-063067 A
SUMMARY OF INVENTION Technical ProblemPatent Literature 1 merely discloses the effort to increase the heat transfer area. Hence, the inventors of the present invention focus on suitably transferring heat when the heat is exchanged in a two-phase refrigerant.
The present invention has been made in view of the above, and it is therefore an object thereof to provide a double-pipe heat exchanger capable of enhancing heat exchange performance when a two-phase flow flows in a second flow path, or the like.
Solution to ProblemIn order to achieve the above-mentioned object, according to one embodiment of the present invention, there is provided a double-pipe heat exchanger, including: an outer pipe; an inner pipe inserted to an inner side of the outer pipe, the inner pipe forming an annular region between the outer pipe and the inner pipe, and forming a first flow path in an inner side thereof; and a heat transfer area increasing pipe arranged on the inner side of the outer pipe and an outer side of the inner pipe, the heat transfer area increasing pipe having projections and depressions in a radial direction, and forming a second flow path in the annular region, in which a groove non-forming range is set in each of, in an inner surface of the heat transfer area increasing pipe, an inner surface of a part of the heat transfer area increasing pipe, which is held in close contact with an inner surface of the outer pipe, and a part of the inner surface of the outer pipe, which defines the second flow path in cooperation with an outer surface of the heat transfer area increasing pipe, and the groove non-forming range includes a non-groove surface, in which a groove forming candidate range includes a part excluding the groove non-forming range from a part of the inner surface of the heat transfer area increasing pipe, which defines the second flow path in cooperation with the outer surface of the inner pipe, a part of the outer surface of the heat transfer area increasing pipe, which defines the second flow path in cooperation with the inner surface of the outer pipe, and a part of an outer surface of the inner pipe, which defines the second flow path in cooperation with the inner surface of the heat transfer area increasing pipe, and in which grooves extending along a flow direction are formed in at least part or an entirety of the groove forming candidate range.
Advantageous Effects of InventionAccording to the one embodiment of the present invention, it is possible to enhance the heat exchange performance when the two-phase flow flows in the second flow path.
Now, embodiments of the present invention are described with reference to the accompanying drawings. Note that, in the drawings, the same reference symbols indicate the same or corresponding parts.
First EmbodimentThe heat transfer area increasing pipe 11 has a plurality of projecting portions 13 and a plurality of depressed portions 15 as relative projections and depressions in a radial direction. As illustrated in a lateral cross section of
In the present invention, various modes are conceivable as a projection shape of the projecting portion and a depression shape of the depressed portion when viewed in the lateral cross section of
The continuous portions 21 are each positioned between the adjacent outer close-contact portion 17 and inner close-contact portion 19. In this embodiment, the plurality of outer close-contact portions 17 are positioned at equal intervals in the circumferential direction. The plurality of inner close-contact portions 19 are also positioned at equal intervals in the circumferential direction. When viewing the entire heat transfer area increasing pipe 11, an arrangement mode in the order of the outer close-contact portion 17, the continuous portion 21, the inner close-contact portion 19, and the continuous portion 21 is repeated in the circumferential direction. Note that, the projecting portion 13 and the depressed portion 15 do not have a definite boundary. The projecting portion 13 is formed by the outer close-contact portion 17 and parts of the continuous portions 21, which are closer to the outer side in the radial direction. The depressed portion 15 is formed by the inner close-contact portion 19 and parts of the continuous portions 21, which are closer to an inner side in the radial direction.
In the above-mentioned annular region 9, an inner side of the projecting portion 13 and an outer side of the depressed portion 15 each function as a second flow path 23. That is, the second flow path 23 is defined in the annular region 9 by the heat transfer area increasing pipe 11.
More specifically, the second flow path 23 has parts in two modes. A first-mode part is defined by an inner surface 17b of the outer close-contact portion 17, inner surfaces 21b of a corresponding pair of the continuous portions 21, and the outer surface 5a of the inner pipe 5. Further, a second-mode part is defined by an outer surface 19a of the inner close-contact portion 19, outer surfaces 21a of a corresponding pair of the continuous portions 21, and the inner surface 3b of the outer pipe 3. The first-mode parts and the second-mode parts are alternately arrayed in the circumferential direction.
In such a configuration, a first fluid flows in the first flow path 7, and a second fluid flows in the second flow path 23. The first fluid and the second fluid have different temperatures, and heat is exchanged between the first fluid and the second fluid through thermal conduction between the inner pipe 5 and the heat transfer area increasing pipe 11.
In general, a heat exchange amount Q, a heat transfer area A, a heat transfer coefficient K, and a temperature difference dT between the first fluid and the second fluid have a relationship represented by Expression (1).
[Math. 1]
Q=A·K·dT (1)
Further, the heat transfer coefficient K may be expressed by Expression (2).
Note that, the meaning of each symbol is as follows. α1: heat transfer coefficient of fluid 1, d1: hydraulic diameter of flow path 1, α2: heat transfer coefficient of flow path 2, d2: hydraulic diameter of flow path 2, λ: thermal conductivity of inner pipe, dio: outer diameter of inner pipe, doi: inner diameter of inner pipe, R: thermal resistance
The above-mentioned heat transfer area increasing pipe 11 functions as a fin when held in contact with the inner pipe 5, and hence the heat transfer area can be increased to increase a heat exchange amount between the first fluid and the second fluid.
In this case, a flowing state of a refrigerant in a case where a gas-liquid two-phase flow flows in the second flow path 23 is described referring to
In view of the above, the present invention sets a groove non-forming range and a groove forming candidate range as described below. A non-groove surface is formed in the groove non-forming range, and grooves extending along a flow direction are formed in at least a part or the entirety of the groove forming candidate range. The first embodiment is an example of a case where the grooves are formed in the entirety of the groove forming candidate range.
The groove non-forming range and the groove forming candidate range are described in detail. Specifically, the groove non-forming range corresponds to, in an inner surface of the heat transfer area increasing pipe 11, an inner surface of a part of the heat transfer area increasing pipe 11, which is held in close contact with the inner surface 3b of the outer pipe 3 (inner surface 17b of the outer close-contact portion 17). In addition, the groove non-forming range also corresponds to a part of the inner surface 3b of the outer pipe 3, which defines the second flow path 23 in cooperation with an outer surface of the heat transfer area increasing pipe 11. Grooves 25 described later are not formed in each of those groove non-forming ranges.
Further, the groove forming candidate range is formed by a part excluding the above-mentioned groove non-forming range (inner surface 17b of the outer close-contact portion 17) from a part of the inner surface of the heat transfer area increasing pipe 11, which defines the second flow path 23 in cooperation with the outer surface 5a of the inner pipe 5 (inner surfaces 21b of the continuous portions 21), a part of the outer surface of the heat transfer area increasing pipe 11, which defines the second flow path 23 in cooperation with the inner surface 3b of the outer pipe 3 (outer surfaces 21a of the continuous portions 21 and the outer surface 19a of the inner close-contact portion 19), and a part of the outer surface 5a of the inner pipe 5, which defines the second flow path 23 in cooperation with the inner surface of the heat transfer area increasing pipe 11.
In the first embodiment, the grooves are not formed in the groove non-forming range as described above, and the grooves are formed in the entirety of the groove forming candidate range. More specific description is given below. The grooves 25 are formed in each of the part of the outer surface 5a of the inner pipe 5, which defines the second flow path 23 in cooperation with the outer close-contact portion 17 and the pair of the continuous portions 21, the outer surface 19a of the inner close-contact portion 19 of the heat transfer area increasing pipe 11, and the outer surfaces 21a and the inner surfaces 21b of the continuous portions 21. Further, the non-groove surface is formed on each of the inner surface 17b of the outer close-contact portion 17 and the part of the inner surface 3b of the outer pipe 3, which defines the second flow path 23 in cooperation with the inner close-contact portion 19 and the pair of the continuous portions 21. Note that, although not particularly limited as the present invention, in the first embodiment, the non-groove surface is formed on each of the outer surface 17a of the outer close-contact portion 17 of the heat transfer area increasing pipe 11 and a part of the inner surface 3b of the outer pipe 3, which is held in close contact with the outer surface 17a. In addition, the non-groove surface is formed on each of the inner surface 19b of the inner close-contact portion 19 and a part of the outer surface 5a of the inner pipe 5, which is held in close contact with the inner surface 19b.
The grooves 25 are formed in a mode of extending along the flow direction so as to allow the refrigerant to flow smoothly in the flow direction. Note that, the grooves are schematically illustrated in
Note that, it is conceivable that the heat transfer area increasing pipe 11 is formed through press forming or a drawing process. Therefore, in order to simplify the process, the grooves 25 are simultaneously formed at the time of the press forming or the drawing process. Further, the heat transfer area increasing pipe 11 having the grooves 25 formed therein is inserted to the annular region 9 between the outer pipe 3 and the inner pipe 5, and the outer pipe 3 is reduced in diameter or the inner pipe 5 is increased in diameter. In this manner, the heat transfer area increasing pipe 11 is supported by the outer pipe 3 and the inner pipe 5.
Alternatively, as a method of further reliably holding the inner pipe 5 and the outer pipe 3 in close contact with the heat transfer area increasing pipe 11, a mode of joining respective contact surfaces through brazing is also preferred. Specifically, after the heat transfer area increasing pipe 11 is assembled to the outer pipe 3 and the inner pipe 5, a brazing material is applied to the contact surfaces, and the brazing material is melted through brazing in a furnace or the like. In this manner, the contact surfaces may be brazed to each other. Further, in a case where the brazing material is difficult to be applied after the heat transfer area increasing pipe 11 is assembled to the inner pipe 5 and the outer pipe 3, the brazing may be performed using a cladding material having the brazing material applied thereto in advance as the heat transfer area increasing pipe 11.
According to the double-pipe heat exchanger 1 configured as described above, the following excellent advantages can be obtained. Of the parts that define the second flow path 23, a predetermined part of the outer surface 5a of the inner pipe 5 and the outer surface 19a of the inner close-contact portion 19 are parts extremely close to the first flow path 7, and parts having highest effectiveness as heat transfer surfaces. Further, the continuous portion 21 is formed between the above-mentioned first-mode part and second-mode part of the second flow path 23, and inner and outer surfaces of the continuous portion 21 are effective heat transfer surfaces when the continuous portion 21 exchanges heat between the second fluids of the first-mode part and the second-mode part (internal relationship of the second flow path 23) by exerting an effect of the fin. Therefore, with the grooves 25 formed as described above, the liquid refrigerant can actively be gathered on the inner and outer surfaces of the continuous portion 21, and the predetermined part of the outer surface 5a of the inner pipe 5 and the outer surface 19a of the inner close-contact portion 19 that is held in close contact with the inner pipe 5, which are closer to the first flow path 7. Further, in addition to the above, the non-groove surface is formed on each of a predetermined part of the inner surface 3b of the outer pipe 3 and the inner surface 17b of the outer close-contact portion 17, which are farther from the first flow path 7 and have lower effectiveness as heat transfer surfaces. With this, the liquid refrigerant is less likely to gather on the non-groove surface relative to the predetermined part of the outer surface 5a or the outer surface 19a. As a countereffect, the liquid refrigerant is assisted so as to gather on the predetermined part of the outer surface 5a, the outer surface 19a, and the inner and outer surfaces of the continuous portion 21. That is, the following matter is prevented. Specifically, a large amount of the liquid refrigerant having the higher heat transfer coefficient is supplied also to each of the predetermined part of the inner surface 3b of the outer pipe 3 and the inner surface 17b of the outer close-contact portion 17, which have the lower effectiveness as the heat transfer surfaces, to thereby correspondingly reduce a supply amount of the liquid refrigerant to each of the predetermined part of the outer surface 5a, the outer surface 19a, and the inner and outer surfaces of the continuous portion 21, which have the higher effectiveness as the heat transfer surfaces. As described above, according to this embodiment, even in the case where the gas-liquid two-phase flow flows in the second flow path, heat exchange performance can be enhanced by effectively utilizing the heat transfer surfaces.
In addition, in the first embodiment, the non-groove surface is formed on each of the outer surface 17a of the outer close-contact portion 17 of the heat transfer area increasing pipe 11 and the part of the inner surface 3b of the outer pipe 3, which is held in close contact with the outer surface 17a. Similarly, the non-groove surface is formed on each of the inner surface 19b of the inner close-contact portion 19 and the part of the outer surface 5a of the inner pipe 5, which is held in close contact with the inner surface 19b. Thus, close contact performance between the heat transfer area increasing pipe 11 and each of the inner pipe 5 and the outer pipe 3 can be maintained high. Not only that, particularly because the close contact performance between the inner pipe 5 and the heat transfer area increasing pipe 11 is high, an efficiency of the thermal conduction of the heat transfer area increasing pipe 11 can be enhanced. Thus, the provision of the heat transfer area increasing pipe 11 can efficiently be utilized.
Next, Examples of a refrigeration cycle system to which the above-mentioned double-pipe heat exchanger 1 is applied are described referring to
As Example 1 of the refrigeration cycle system, a refrigeration cycle system 101 illustrated in
Next, as Example 2 of the refrigeration cycle system, a refrigeration cycle system 201 illustrated in
In the double-pipe heat exchanger 1, heat is exchanged between a high-pressure liquid refrigerant (first fluid) from the outlet of the condenser 105 (before reaching the first connecting point 213a), and an intermediate-pressure gas-liquid two-phase refrigerant (second fluid) from the outlet of the second expansion valve 207b of the bypass passage 211. The intermediate-pressure gas refrigerant after undergoing the heat exchange in the double-pipe heat exchanger 1 is sucked into the compressor 103. With the use of the double-pipe heat exchanger as described above, a refrigerant circulation amount in a downstream part with respect to the first expansion valve 207a can be reduced to reduce pressure loss, thereby enhancing the COP.
Next, as Example 3 of the refrigeration cycle system, a refrigeration cycle system 301 illustrated in
In the double-pipe heat exchanger 1, heat is exchanged between a high-pressure liquid refrigerant (first fluid) from the outlet of the condenser 105 (before reaching the first connecting point 213a), and an intermediate-pressure gas-liquid two-phase refrigerant (second fluid) from the outlet of the second expansion valve 207b of the bypass passage 211. Further, the intermediate-pressure gas refrigerant after undergoing the heat exchange in the double-pipe heat exchanger 1 is caused to bypass into the middle of a compressing part of the compressor 303. With the use of the double-pipe heat exchanger as described above, a refrigerant circulation amount in the downstream part with respect to the first expansion valve 207a can be reduced, and a compressing process can be performed in a plurality of stages to reduce an input to the compressor, thereby enhancing the COP.
In addition, a refrigeration cycle system 401 illustrated in
Next, a second embodiment of the present invention is described.
A double-pipe heat exchanger 51 is an example in which the grooves 25 extending along the flow direction are formed in at least a part of the groove forming candidate range. That is, in the second embodiment, as illustrated in
Next, a third embodiment of the present invention is described.
A double-pipe heat exchanger 61 is also an example in which the grooves 25 extending along the flow direction are formed in at least a part of the groove forming candidate range. In the third embodiment, as illustrated in
Although the details of the present invention are specifically described above with reference to the preferred embodiments, it is apparent that persons skilled in the art may adopt various modifications based on the basic technical concepts and teachings of the present invention.
For example, the above-mentioned first embodiment may be modified so that the grooves 25 are formed also in the outer surface 17a of the outer close-contact portion 17 of the heat transfer area increasing pipe 11. With such a modification, the grooves 25 are formed in the entire outer surface of the heat transfer area increasing pipe 11 as a uniform process. Thus, facilitation of manufacture due to the uniformity of the process can be achieved. Further, even with such a modification, the outer surface 17a of the outer close-contact portion 17 of the heat transfer area increasing pipe 11, which is held in close contact with the outer pipe 3, is less important as the heat transfer surface. The modification does not lower the effectiveness of the present invention from the viewpoint of utilization of the heat transfer surface. That is, easiness of the manufacture can be enhanced while suitably maintaining effective utility of the heat transfer surface of the present invention.
REFERENCE SIGNS LIST
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- 1, 51, 61 double-pipe heat exchanger, 3 outer pipe, 5 inner pipe, 7 first flow path, 9 annular region, 11 heat transfer area increasing pipe, 23 second flow path, 25 groove, 101, 201, 301, 401 refrigeration cycle system
Claims
1. A double-pipe heat exchanger, comprising:
- an outer pipe;
- an inner pipe inserted to an inner side of the outer pipe, the inner pipe forming an annular region between the outer pipe and the inner pipe, and forming a first flow path in an inner side thereof; and
- a heat transfer area increasing pipe arranged on the inner side of the outer pipe and an outer side of the inner pipe, the heat transfer area increasing pipe having projections and depressions in a radial direction, and forming a second flow path in the annular region,
- wherein a non-groove surface is set in each of, in an inner surface of a part of the heat transfer area increasing pipe, which is held in close contact with an inner surface of the outer pipe, and a part of the inner surface of the outer pipe, which defines the second flow path in cooperation with an outer surface of the heat transfer area increasing pipe, and
- wherein grooves are formed in at least a part or an entirety of a part excluding the non-groove surface from wall surface forming the second flow path.
2. A double-pipe heat exchanger according to claim 1, wherein the non-groove surface is formed on each of a part of the inner surface of the outer pipe, which is held in close contact with the outer surface of the heat transfer area increasing pipe, a part of the outer surface of the heat transfer area increasing pipe, which is held in close contact with the inner surface of the outer pipe, a part of the outer surface of the inner pipe, which is held in close contact with the inner surface of the heat transfer area increasing pipe, and a part of the inner surface of the heat transfer area increasing pipe, which is held in close contact with the outer surface of the inner pipe.
3. A double-pipe heat exchanger according to claim 1, wherein, after the grooves are formed in the heat transfer area increasing pipe, the heat transfer area increasing pipe is inserted to the annular region between the outer pipe and the inner pipe, and the outer pipe is reduced in diameter or the inner pipe is increased in diameter so that the heat transfer area increasing pipe is supported by the outer pipe and the inner pipe.
4. A double-pipe heat exchanger according to claim 1, wherein the inner pipe and the outer pipe are brazed to the heat transfer area increasing pipe.
5. A double-pipe heat exchanger according to claim 4, wherein the heat transfer area increasing pipe comprises a cladding material having a brazing material covered on a surface thereof.
6. A refrigeration cycle system, comprising the double-pipe heat exchanger of claim 1,
- wherein heat is exchanged between refrigerants in the double-pipe heat exchanger.
7. A refrigeration cycle system, comprising the double-pipe heat exchanger of claim 1,
- wherein heat is exchanged between a refrigerant and water or between a refrigerant and brine in the double-pipe heat exchanger.
8. A double-pipe heat exchanger according to claim 1, wherein a groove forming candidate range comprises a part excluding the groove non-forming range from a part of the inner surface of the heat transfer area increasing pipe, which defines the second flow path in cooperation with an outer surface of the inner pipe, a part of the outer surface of the heat transfer area increasing pipe, which defines the second flow path in cooperation with the inner surface of the outer pipe, and a part of the outer surface of the inner pipe, which defines the second flow path in cooperation with the inner surface of the heat transfer area increasing pipe.
9. A double-pipe heat exchanger according to claim 1, wherein grooves extend along a flow direction.
Type: Application
Filed: Dec 11, 2012
Publication Date: Nov 12, 2015
Applicant: MITSUBISHI ELECTRIC CORPORATION (Tokyo)
Inventors: Satoru YANACHI (Tokyo), Yohei KATO (Tokyo)
Application Number: 14/648,343