Fullbore Wireline Pumpthrough Tool
A pumpdown sub for use with a downhole tool during pumpdown operations includes a valve with a valve member that selectively opens and closes. When the valve is open, fluid can flow axially past the pumpdown sub, thus the downhole tool can be moved up and down in the wellbore without flow resistance from the pumpdown sub. When the valve is closed, the valve member blocks substantially the entire cross sectional area of the wellbore, so that when pumpdown fluid is added to the wellbore, the fluid does not flow around the valve, but instead all of the pumped fluid exerts a pumpdown force onto the valve and tool. The sub is adjustable for use within
1. Field of Invention
The present disclosure relates in general to a device for use in wireline pumpdown applications.
2. Description of Prior Art
Some hydrocarbon producing wellbores have portions that are deviated or generally horizontal. Downhole tools, such as for perforating, imaging, workover, and the like, are usually inserted into the wellbores either prior to production from the wellbore, or at a time after production has initiated. Urging the downhole tools through the deviated/horizontal portions can be done with an attached tractor that pushes or pulls the tool through the non-vertical wellbore portion. Other techniques employed for urging the downhole tool deeper into deviated or horizontal portions include applying pressurized fluid to “pump-down” the tool. Attachments are sometimes provided with the downhole tools for assisting and reducing fluid utilization in pump down efforts. Pump down attachments typically project radially outward from the downhole tool adjusting to varying tubular inner diameter to occupy most of the annular space between the tool and wall of the wellbore.
SUMMARY OF THE INVENTIONDisclosed herein is an example of a system and method of pumping down in a wellbore. In an example, a pumpdown sub includes a body having an end that selectively couples to a downhole tool which is inserted into a downhole tubular, a valve member that is selectively changeable from an open configuration in which the valve member lies in a plane substantially parallel with an axis of the downhole tubular, to a closed configuration in which the valve member lies in a plane substantially perpendicular with the axis of the downhole tubular and in which the outer diameter of the valve member is in close contact with the inner diameter of the downhole tubular. Also included is an actuator coupled with the valve member, so that when the actuator is activated, the valve member is moved between the open and the closed configurations. The valve member can be planar and can have an outer diameter that is substantially the same as an inner diameter of the downhole tubular. In this example, the actuator is made up of a motor and an arm with an end connected to the motor and a distal end coupled with a planar surface of the valve member and which is offset from a middle of the valve member. In an example, the body has upper and lower portions, and wherein semi-elliptically shaped basket elements connect the upper and lower portions. Further included in this example is a hinge pin that extends lengthwise through the valve member and has opposing ends anchored in the basket elements. Stop elements may be included on the basket elements for stopping movement of the valve member. The arm can be pivotingly coupled to the valve member. In one embodiment, the basket elements extend radially outward from the body and contact the inner diameter of the downhole tubular. The valve member may include upper and lower body portions that are hingedly affixed to one another along a path that intersects a middle area of the downhole tubular. In this example, the upper and lower body portions have a semi-circular outer periphery. The upper and lower body portions can have a middle portion that resembles a half pipe, and have lateral portions that extend radially outward from sides of the middle portion towards the inner diameter of the downhole tubular. A worm gear may optionally be coupled with the actuator, and that selectively engages pinion gears that couple to the upper and lower members, so that when the actuator rotates the worm gear, the valve member changes between the open and closed configurations.
Another example of a pumpdown sub includes a body that attaches to a downhole tool in a wellbore, an open space in the body, a hinge member projecting into the space, and a valve member in the space that hingedly mounts on the hinge member and that is moveable from an open configuration where the valve member is oriented substantially parallel with an axis of the body, to a closed configuration where the valve member is oriented substantially perpendicular with the axis of the body. In an alternate example, elliptically shaped basket members are further included that circumscribe the space and have ends secured to the body. The valve member can be planar, and can have an outer diameter that is substantially the same as an inner diameter of the downhole tubular and wherein the actuator comprises a motor with an arm that couples with a planar surface of the valve member at a location offset from a middle of the valve member. Optionally, the valve member includes upper and lower body portions that are hingedly affixed to one another along a path that intersects a middle area of the downhole tubular, wherein the upper and lower body portions have a semi-circular outer periphery. In this alternate embodiment, the upper and lower body portions can have a middle portion that resembles a half pipe, and lateral portions that extend radially outward from sides of the middle portion towards the inner diameter of the downhole tubular.
In a method of pumpdown operations, provided is a downhole tool having a pumpdown valve that is changeable from an open configuration and substantially parallel with an axis of the wellbore, to a closed configuration and substantially perpendicular with the axis of the wellbore. The tool is deployed in the wellbore, and dropped in the wellbore when the pumpdown valve is in the open configuration, and fluid is pumped into the wellbore to urge the tool deeper into the wellbore when the pumpdown valve is in the closed configuration. Alternatively, in a later operational stage, the valve can be returned to the open position to allow downhole tool retrieval to surface. The example method can further include pulling the tool upward within the wellbore when the pumpdown valve is in the open configuration.
Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF INVENTIONThe method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term “about” includes ±5% of the cited magnitude. In an embodiment, usage of the term “substantially” includes ±5% of the cited magnitude.
It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
Wireline 16 is shown threaded through a wellhead assembly 20 which is mounted on surface and over wellbore 12. As indicated above, downhole string 10 is depicted as a perforating string and is shown including a series of perforating guns 22 that are equipped with perforating shaped charges 24. When the shaped charges 24 are detonated, metal jets 26 are created that form perforations 28 within formation 14. A connector sub 30 is shown connecting adjacent perforating guns 22. The downhole string 10 is shown further equipped with a pumpdown sub 32 on its lower end. Optionally, pumpdown sub 32 (or multiple pumpdown subs 32) can be integral anywhere within the string 10, or above an uppermost end of string 10. A valve member 34 is schematically illustrated within pumpdown sub 32, and in an open configuration. In the open configuration, valve member 34 is substantially parallel with an axis AX of wellbore 12; thus any fluid being pumped into wellbore will flow freely past the pumpdown sub 32 and not be blocked by valve member 34.
Referring now to
Referring now to
A side sectional view of the pumpdown sub 32B is illustrated in
Shown in side sectional view in
Strategically actuating motor 70C to rotate worm gear 74C and selectively moving arm linkage 88 to various locations, such as locations L1, L2, L3, urges the middle portion of bow spring arms 86 radially outward, where their outward extension is limited by the diameter of the particular tubular in which the sub 32C is inserted. As shown, example casing 15B has a larger diameter than example casing 15A. Casings 15A and 15B are not concentric, but shown in the same figure to illustrate how the sub 32C can be placed within and operated in conjunction with different sized downhole tubulars.
Referring now to
The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. For example, the subs disclosed herein can be oriented axially opposite to that of the figures so that when fluid produced from the formation 14 (
Claims
1. A pumpdown sub comprising:
- a body having an end that selectively couples to a downhole tool which is inserted into a downhole tubular;
- a valve member that is selectively changeable from an open configuration in which the valve member lies in a plane substantially parallel with an axis of the downhole tubular, to a closed configuration in which the valve member lies in a plane substantially perpendicular with the axis of the downhole tubular and in which the outer diameter of the valve member is in close contact with the inner diameter of the downhole tubular; and
- an actuator coupled with the valve member, so that when the actuator is activated, the valve member is moved between the open and the closed configurations.
2. The pumpdown sub of claim 1, wherein the valve member is planar and has an outer diameter that is substantially the same as an inner diameter of the downhole tubular.
3. The pumpdown sub of claim 2, wherein the actuator comprises a motor and an arm with an end connected to the motor and a distal end coupled with a planar surface of the valve member and which is offset from a middle of the valve member.
4. The pumpdown sub of claim 2, wherein the body comprises upper and lower portions, wherein semi-elliptically shaped basket elements connect the upper and lower portions,
5. The pumpdown sub of claim 4, further comprising a hinge pin that extends lengthwise through the valve member and has opposing ends anchored in the basket elements.
6. The pumpdown sub of claim 4, further comprising stop elements on the basket elements for stopping movement of the valve member.
7. The pumpdown sub of claim 2, wherein the arm is pivotingly coupled to the valve member.
8. The pumpdown sub of claim 4, wherein the basket elements extend radially outward from the body and contact the inner diameter of the downhole tubular.
9. The pumpdown sub of claim 1, wherein the valve member comprises upper and lower body portions that are hingedly affixed to one another along a path that intersects a middle area of the downhole tubular.
10. The pumpdown sub of claim 9 wherein the upper and lower body portions have a semi-circular outer periphery.
11. The pumpdown sub of claim 10, wherein the upper and lower body portions have a middle portion that resembles a half pipe, and have lateral portions that extend radially outward from sides of the middle portion towards the inner diameter of the downhole tubular.
12. The pumpdown sub of claim 9, further comprising a worm gear coupled with the actuator that selectively engages pinion gears that couple to the upper and lower members, so that when the actuator rotates the worm gear, the valve member changes between the open and closed configurations.
13. A pumpdown sub comprising:
- a body that attaches to a downhole tool in a wellbore;
- an open space in the body;
- a hinge member projecting into the space; and
- a valve member in the space that hingedly mounts on the hinge member and that is moveable from an open configuration where the valve member is oriented substantially parallel with an axis of the body, to a closed configuration where the valve member is oriented substantially perpendicular with the axis of the body.
14. The pumpdown sub of claim 13, further comprising elliptically shaped basket members that circumscribe the space and have ends secured to the body.
15. The pumpdown sub of claim 13, wherein the valve member is planar and has an outer diameter that is substantially the same as an inner diameter of the downhole tubular and wherein the actuator comprises a motor with an arm that couples with a planar surface of the valve member at a location offset from a middle of the valve member.
16. The pumpdown sub of claim 13, wherein the valve member comprises upper and lower body portions that are hingedly affixed to one another along a path that intersects a middle area of the downhole tubular, wherein the upper and lower body portions have a semi-circular outer periphery, and
- wherein the upper and lower body portions comprise a middle portion that resembles a half pipe, and lateral portions that extend radially outward from sides of the middle portion towards the inner diameter of the downhole tubular.
17. A method of pumpdown operations in a wellbore comprising:
- providing a downhole tool having a pumpdown valve that is changeable from an open configuration and substantially parallel with an axis of the wellbore, to a closed configuration and substantially perpendicular with the axis of the wellbore;
- deploying the tool in the wellbore;
- dropping the tool in the wellbore when the pumpdown valve is in the open configuration; and
- pumping fluid into the wellbore to urge the tool deeper into the wellbore when the pumpdown valve is in the closed configuration.
18. The method of claim 17, further comprising pulling the tool upward within the wellbore when the pumpdown valve is in the open configuration.
Type: Application
Filed: Aug 18, 2014
Publication Date: Feb 18, 2016
Inventors: Homero C. Castillo (Kingswood, TX), Otto N. Fanini (Houston, TX)
Application Number: 14/462,040