Fuel Nozzle With Multiple Flow Divider Air Inlet
The present invention discloses a novel apparatus and way for directing a supply of compressed air into a fuel nozzle assembly for mixing with a fuel source. The apparatus comprises a fuel nozzle assembly having one or more coaxial flow dividers and radially-extending swirler vanes for directing a supply of fuel to a mixing tube. Compressed air is directed to flow in a primarily axial direction by passing through one or more coaxial flow dividers spaced axially and radially about the air inlet region of the fuel nozzle assembly so as to form a non-uniform radial distribution of compressed air to the inlet region of the fuel nozzle assembly.
Latest Patents:
Not applicable.
TECHNICAL FIELDThe present invention relates generally to an apparatus and method for directing a flow of compressed air into a fuel nozzle assembly. More specifically, a fuel nozzle assembly is provided with a flow directing device at an air inlet region.
BACKGROUND OF THE INVENTIONIn an effort to reduce the amount of pollution emissions from gas-powered turbine engines, governmental agencies have enacted numerous regulations requiring reductions in the amount of oxides of nitrogen (NOx) and carbon monoxide (CO) produced. Lower combustion emissions can often be attributed to a more efficient combustion process, with specific regard to fuel injector location, airflow rates, and mixing effectiveness.
Early combustion systems utilized diffusion type nozzles, where fuel is mixed with air external to the fuel nozzle by diffusion, proximate the flame zone. Diffusion type nozzles historically produce relatively high emissions due to the fact that the fuel and air burn essentially upon interaction, without mixing, and stoichiometrically at high temperature to maintain adequate combustor stability and low combustion dynamics.
An enhancement in combustion technology is the concept of premixing fuel and air prior to combustion to form a homogeneous mixture that burns at a lower temperature than a diffusion type flame and thereby produces lower NOx emissions. Premixing can occur either internal to the fuel nozzle assembly or external thereto, as long as it is upstream of the combustion zone. An example of a premixing combustor has a plurality of fuel nozzle assemblies, each injecting fuel into a premix chamber where fuel mixes with compressed air from a plenum before entering a combustion chamber. Premixing fuel and air together before combustion allows for the fuel and air to form a more homogeneous mixture, which, when ignited will burn more completely, resulting in lower emissions. However, the thoroughness and completeness of the mixing and resulting burning of the fuel-air mixture depends on the effectiveness of the mixing.
SUMMARYThe present invention discloses an apparatus and method for improving the air injection process for mixing with fuel injected through a fuel nozzle assembly. More specifically, in an embodiment of the present invention, a fuel nozzle assembly is disclosed comprising a plurality of concentric tubes forming first, second and third passageways. The fuel nozzle assembly also comprises a premix tube coaxial to and radially outward of the third tube, the premix tube having a plurality of swirler vanes contained therein for inducing a swirl into a passing flow of air and fuel. The fuel nozzle assembly further comprises one or more coaxial flow dividers spaced axially and radially and extending around an inlet end of the premix tube towards a base of the fuel nozzle. The one or more coaxial flow dividers split and direct a passing airflow into the premix tube of the fuel nozzle assembly.
In an alternate embodiment of the present invention, an air conditioning device for use in a fuel nozzle assembly is disclosed. The air conditioning device comprises a premix tube and one or more coaxial flow dividers positioned at an air inlet region of the fuel nozzle assembly. The one or more coaxial flow dividers each have a cylindrical portion and an air inlet portion that is turned radially outward from a center axis of the fuel nozzle assembly so as to form a plurality of annular air inlets, with the air inlets having unequal radial air flow distributions.
In yet another embodiment of the present invention, a method of conditioning an incoming air stream entering a fuel nozzle assembly is disclosed. The method generally comprises providing a fuel nozzle assembly having one or more coaxial flow dividers positioned at the air inlet region of the fuel nozzle assembly. A flow of compressed air is provided to the air inlet region and the coaxial flow dividers direct the compressed air through the areas formed between the coaxial flow dividers, where the areas formed generate a non-uniform radial distribution of compressed air to the air inlet region of the fuel nozzle assembly.
Additional advantages and features of the present invention will be set forth in part in a description which follows, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned from practice of the invention. The instant invention will now be described with particular reference to the accompanying drawings.
The present invention is described in detail below with reference to the attached drawing figures, wherein:
The present invention discloses a fuel nozzle assembly for use in a gas turbine combustion system for use in a premix combustion system to help reduce emissions from the combustion system as shown in detail in
Emissions from a combustion system are based in part on how completely the fuel and air mix and then burn, or combust. In order to minimize the emissions and maximize the burning of the fuel that is being injected, it is preferable that the fuel and air are thoroughly mixed. To ensure thorough mixing, one factor considered is the condition of the air mixing with the fuel.
Referring initially to
An improved way of treating the incoming air flow to a fuel nozzle assembly is discussed below with respect to
Coaxial to and radially outward of the first tube 202 is a second tube 206. A second passageway 208 is formed between the first tube 202 and the second tube 206. The second passageway 208 extends coaxial to the first passageway 204 to within approximately swirler vanes 220, as discussed below. The second passageway 208 contains fuel, air, or a mixture thereof directed to the swirler vanes 220, as discussed below.
The fuel nozzle assembly 200 also comprises a third tube 210 which is coaxial to and radially outward of the second tube 206, thereby forming a third passageway between a portion of the second tube 206 and the third tube 210 as well as between a portion of the first tube 202 and the third tube 210. That is, the third passageway is split into two portions, 212A and 212B, which do not communicate with each other. A first portion 212A extends from a base 224 of the fuel nozzle assembly 200 to proximate the swirler vanes 220. A second portion 212B extends from proximate the swirler vanes 220 to the tip region 205 of the fuel nozzle assembly 200. Through the first portion 212A flows a gas, where the gas initially travels axially through the first portion 212A and then radially outward through the swirler vanes 220, where it is injected into a surrounding air stream. The second portion 212B flows air, gas, or a mixture thereof, which is drawn into the second portion 212B at the region adjacent to the swirler vanes 220, through air inlet holes 221. The air, fuel, or mixture thereof then passes axially through the second portion 212B to the tip region 205 of the fuel nozzle assembly 200, where it serves to mix with the liquid, air, gas, or a mixture thereof from the first passageway 204 proximate the tip region 205.
In an alternate embodiment of the present invention, a fuel-air mixture can be provided to second portion 212B for injection through the tip of the fuel nozzle assembly. This is shown in
Referring to
Referring back to
The fuel nozzle assembly 200 also comprises one or more coaxial flow dividers 222 for dividing an incoming airflow stream, as shown in
As discussed above, the one or more coaxial flow dividers direct a supply of compressed air into the fuel nozzle assembly 200. The coaxial flow dividers 222 are spaced apart in a radial and axial positioning to create a series of annular openings through which the air flows. The effective area of these openings, which regulates the amount of air that can pass therethrough, is controlled by this axial and radial positioning of the coaxial flow dividers 222. More specifically, for the embodiment of the fuel nozzle assembly depicted in
The series of air inlets 230, 232, and 234 form a series of co-annular flows of compressed air directed axially towards the plurality of swirler vanes 220. However, the inlet areas 230, 232, and 234 to do not provide a uniform radial air flow distribution due to the size of the respective openings. More specifically, the radial air flow distribution of the first air inlet 230 has a different radial air flow distribution than that of the second air inlet 232. However, for one embodiment of the present invention, the radial air flow distribution of the first air inlet 230 is similar to that of the radial air flow distribution for the third air inlet 234. Accordingly, for an embodiment of the present invention, the radial air flow distributions of the first air inlet 230 and third air inlet 234 are each greater than the second air inlet area 232. The one or more coaxial flow dividers 222 generate different volumes of air passing therethrough such that a greater amount of air is biased to an inner diameter and outer diameter regions of the premix tube 214. For example, for one embodiment of the present invention, the second air inlet area 232 has a radial air flow distribution that is approximately 85% of that of either the first air inlet area 230 or third air inlet area 234. However, the air inlet areas may vary based on downstream fuel input.
Another feature of the present invention is the ability to expand the air flow after it has passed through the one or more coaxial flow dividers 222 and corresponding air inlet areas (230, 232, and 234) and passes through premix tube 214. In an embodiment of the invention depicted in
The overall shape of the coaxial flow dividers 222 and premix tube 214 together provide a smooth way of transitioning the airflow into a uniform axial flow direction. The shape and orientation of the one or more coaxial flow dividers 222 provides a way to change the flow direction of the compressed air while minimizing pressure loss. As one skilled in the art understands, flow passing through a screen, such as that of the prior art shown in
Referring to
Alternate embodiments of the present invention are depicted in
An alternate embodiment of the fuel nozzle assembly having improved structural integrity at the air inlet region is shown in
A further alternate embodiment of the present invention is depicted in
Referring now to
While the invention has been described in what is known as presently the preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment but, on the contrary, is intended to cover various modifications and equivalent arrangements within the scope of the following claims. The present invention has been described in relation to particular embodiments, which are intended in all respects to be illustrative rather than restrictive.
From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects set forth above, together with other advantages which are obvious and inherent to the system and method. It will be understood that certain features and sub-combinations are of utility and may be employed without reference to other features and sub-combinations. This is contemplated by and within the scope of the claims.
Claims
1. A fuel nozzle assembly comprising:
- a first tube extending along a center axis and having a first passageway therein;
- a second tube coaxial to and radially outward of the first tube and forming a second passageway between the first tube and the second tube;
- a third tube coaxial to and radially outward of the second tube and forming a third passageway between the second tube and a portion of the third tube and a portion of the first tube and the third tube;
- a premix tube coaxial to and radially outward of the third tube, the premix tube having an inlet end and an opposing outlet end, the premix tube having a plurality of swirler vanes positioned between the third tube and premix tube, the plurality of swirler vanes configured to inject fuel and induce a swirl into a passing flow of fuel and air; and,
- one or more coaxial flow dividers, each of the coaxial flow dividers having a cylindrical portion and an inlet region portion, where the inlet region portion is turned radially outward from the center axis;
- wherein the one or more coaxial flow dividers split and direct a passing airflow into the premix tube.
2. The fuel nozzle assembly of claim 1, wherein the first tube contains a cartridge for supplying purge through a first passageway.
3. The fuel nozzle assembly of claim 2, wherein the first passageway contains either liquid, gas, air, or a mixture thereof.
4. The fuel nozzle assembly of claim 3, wherein the second passageway contains air, fuel, or a mixture thereof.
5. The fuel nozzle assembly of claim 4, wherein the third passageway is divided into a first portion and a second portion, the first portion extending from proximate a base of the fuel nozzle assembly to proximate the plurality of swirler vanes, while the second portion extends from proximate the plurality of swirler vanes to proximate a tip region of the fuel nozzle assembly, where the first portion is not in fluid communication with the second portion.
6. The fuel nozzle assembly of claim 5, wherein the first portion of the third passageway contains gas and the second portion of the third passageway contains air, gas, or a mixture thereof.
7. The fuel nozzle assembly of claim 1, wherein the inlet end of the premix tube tapers radially outward from the center axis.
8. The fuel nozzle assembly of claim 1, further comprising a plurality of struts extending between and secured to the one or more coaxial flow dividers and the premix tube.
9. The fuel nozzle assembly of claim 8, wherein the plurality of struts extend through a portion of the coaxial flow dividers and a portion of the premix tube.
10. The fuel nozzle assembly of claim 8, wherein the plurality of struts extend across the inlet region of each of the coaxial flow dividers.
11. An air conditioning flow device for use in a fuel nozzle assembly comprising:
- a premix tube having an inlet end turned radially outward from a center axis of the fuel nozzle assembly; and,
- one or more coaxial flow dividers positioned at an air inlet region of the fuel nozzle assembly, each coaxial flow divider having a cylindrical portion extending an axial length and an air inlet portion turned radially outward, the one or more coaxial flow dividers spaced axially and radially so as to form a plurality of annular air inlet areas therebetween, so as to form an unequal radial air flow distribution between the coaxial flow dividers.
12. The air conditioning flow device of claim 11, wherein the plurality of coaxial flow dividers comprise a first and second flow divider.
13. The air conditioning flow device of claim 12, wherein a first air inlet area is formed between a third tube of the fuel nozzle assembly and the first flow divider, a second air inlet flow area is formed between the first and second flow dividers, and a third air inlet area is formed between the second flow divider and the inlet end of the premix tube.
14. The air conditioning flow device of claim 13, wherein the first air inlet area has a different radial air flow distribution than the second air inlet area.
15. The air conditioning flow device of claim 14, wherein the first air inlet area has a similar radial air flow distribution to the third air inlet area.
16. The air conditioning flow device of claim 15, wherein the first air inlet area and third air inlet area each have a radial air flow distribution that is greater than the second air inlet area.
17. The air conditioning flow device of claim 13 further comprising a plurality of struts extending between and secured to the one or more coaxial flow dividers and the premix tube.
18. A method of conditioning an incoming air stream entering a fuel nozzle assembly comprising:
- providing the fuel nozzle assembly having one or more coaxial flow dividers positioned at an air inlet region of the fuel nozzle assembly and spaced axially and radially at the air inlet region;
- providing a flow of compressed air to the air inlet region of the fuel nozzle assembly; and,
- directing the compressed air through each of a plurality of areas formed by the one or more coaxial flow dividers and in a direction coaxial to a center axis of the fuel nozzle assembly;
- wherein the plurality of areas provide a non-uniform radial distribution of compressed air to the air inlet region of the fuel nozzle assembly.
19. The method of claim 18, wherein the coaxial flow dividers further comprise a plurality of radially extending support pins positioned radially between adjacent coaxial flow dividers.
20. The method of claim 18, wherein the compressed air is oriented in primarily an axial direction upon exiting the coaxial flow dividers and entering the premix tube of the fuel nozzle assembly.
Type: Application
Filed: Mar 26, 2015
Publication Date: Sep 29, 2016
Applicants: (PALM BEACH GARDENS, FL), (JUPITER, FL), (JUPITER, FL), (JUPITER, FL), (JUPITER, FL), , (JUNO BEACH, FL), (STUART, FL), (JUPITER, FL), (JENSEN BEACH, FL), (PARKLAND, FL)
Inventors: LUIZ CLAUDIO FERNANDES (PALM BEACH GARDENS, FL), BRIAN RICHARDSON (JUPITER, FL), PETER STUTTAFORD (JUPITER, FL), SUMIT SONI (JUPITER, FL), DAVID SCHLAMP (JUPITER, FL), CHILUWATA LUNGU (Atlanta, GA), JUSTIN BOSNOIAN (JUNO BEACH, FL), NICOLAS DEMOUGEOT (STUART, FL), KEVIN B. POWELL (JUPITER, FL), BRANDON HILL (JENSEN BEACH, FL), MARC PASKIN (PARKLAND, FL)
Application Number: 14/669,089