SYSTEM AND DEVICE FOR HIGH THROUGHPUT GENERATION OF COMBINATORIAL DROPLETS AND METHODS OF USE
The present invention is directed to a microfluidic system comprising a microfluidic chip and a method of performing a chemical assay wherein a sample is processed into multiple daughter droplets and said daughter droplets are incubated with varying reagents. The properties of these droplets can be detected to provide assay data.
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This application claims priority to U.S. provisional patent application 61/931,516 filed on Jan. 24, 2014, the entire contents of which are hereby incorporated by reference.
FEDERAL FUNDING BY THE U.S. GOVERNMENTThis invention was made with Government support of Grant No. R01CA155305 awarded by the Department of Health and Human Services, The National Institutes of Health (NIH). The U.S. Government has certain rights in this invention.
BACKGROUND1. Technical Field
The field of the currently claimed embodiments of this invention relates to microfluidic systems, devices and methods, and more particularly to microfluidic systems, devices and methods providing high throughput generation of combinatorial droplets.
2. Discussion of Related Art
Recent research in digital microfluidics has burgeoned as droplets can function as miniaturized reactors in biological and chemical applications. Droplet microfluidic platforms boast the ability to generate many reactions within short time periods. However, most droplet platforms digitize samples into discrete droplets and are limited to the analysis of single samples under homogeneous probe conditions1. Such platforms are incapable of addressing the needs of next generation applications which require large libraries of samples and probes. Examples include single nucleotide polymorphism SNP analysis for crop improvement and genotyping required for identification of genes associated with common diseases. Therefore, there remains a need for improved microfluidic systems, devices and methods.
SUMMARYSome embodiments of the current invention include a microfluidic system comprising: a microfluidic chip comprising a chip body defining: a droplet formation section comprising a sample input channel, a droplet splitting section fluidly connected to said droplet formation section, and a reagent injection section fluidly connected said droplet splitting section; a first sample source selectively connected to said sample input channel; a second sample source selectively connected to said sample input channel; and a rinsing fluid source selectively connected to said sample input channel.
Additional embodiments of the current invention include a microfluidic chip comprising a chip body defining: a droplet formation section comprising: a main channel, a sample input channel having a first end fluidly connected to said main channel and a second end configured to receive sample and rinsing fluid, an input-channel valve in said input channel to selectively allow and block fluid flow from said sample input channel to said main channel, a rinsing channel fluidly connected to said sample input channel at a position between said input-channel valve and said second end of said sample input channel, and a rinsing-channel valve in said rinsing channel to selectively allow and block fluid flow from said input channel to said rinsing channel, wherein said droplet formation section has a first configuration in which said input-channel valve is open and said rinsing-channel valve is closed to provide a sample droplet having a substantially predetermined volume in said main channel suspended in an inert fluid, and wherein said droplet formation section has a second configuration in which said input-channel valve is closed and said rinsing-channel valve is open such that rinsing fluid rinses said sample input channel by a flow of said rinsing fluid through said sample input channel and out said rinsing channel; a droplet splitting section fluidly connected to said main channel of said droplet formation section to receive said sample droplet from said main channel and split said sample droplet into a plurality of daughter droplets to be output from said droplet splitting section in a respective one of a plurality of secondary channels; and a reagent injection section fluidly connected to each of said plurality of secondary channels and having a corresponding plurality of reagent injection channels arranged such that each reagent of a plurality of reagents is injectable substantially simultaneously into a respective one of said plurality of daughter droplets while said daughter droplets are in said reagent injection section to provide a plurality of sample-reagent droplets output in a corresponding one of a plurality of output channels from said reagent injection section.
Some additional embodiments of the current invention include a method of performing a chemical assay, comprising: providing a first droplet in a main channel of a fluidic device from a first sample through an input channel of said fluidic device; rinsing said input channel of said fluidic device to remove substantially all remnants of said first sample from said input channel; immediately subsequent to said rinsing, providing a second droplet in said main channel of said fluidic device from a second sample through said input channel of said fluidic device such that said first droplet and said second droplet are separated by an inert fluid; dividing said first droplet into a first plurality of subdroplets; dividing said second droplet into a second plurality of subdroplets; adding a first plurality of reagents to a corresponding one of said first plurality of subdroplets; adding a second plurality of reagents to a corresponding one of said second plurality of subdroplets; detecting a physical property of each of said first and second pluralities of subdroplets to provide assay data; and determining a property of said first and second samples based on said assay data.
Some embodiments of the current invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. A person skilled in the relevant art will recognize that other equivalent components can be employed and other methods developed without departing from the broad concepts of the current invention. All references cited anywhere in this specification, including the Background and Detailed Description sections, are incorporated by reference as if each had been individually incorporated.
Some embodiments of the current invention provide a parallelized droplet-based platform for on-demand, combinatorial generation of nano-liter droplets.
By parallelizing fission and fusion modules, throughput can be increased by two orders of magnitude. With 32 Hz droplet generation according to an embodiment of the current invention, the projected throughput of this parallelized design is nearly 3 million sample-probe droplets per day on a single device (with 4 replicates of 750 thousand different mixtures). This translates to 240 unique sample-probe mixtures with 4 replicates per minute.
As seen in
Embodiments of the current invention can be microfluidic chips that allow for parallel processing of sample droplets as seen in
This entire sequence of operations is carried out in less than a second. Furthermore, the sequence of droplets is maintained on the droplet platform. This permits spatial indexing for droplet identification. This precludes the need to include barcodes in each droplet to identify its contents.
The sample embodiments described above involve regions with two different channel heights. Positive, shallow channels (25 μm) are incorporated near the sample introduction region and probe inlets to allow for valve actuation. The rest of the fluidic layer is 45 μm high. We used SPR220-7 (Rohm & Haas, 25 μm) and SU-8 (Microchem, 3000 series, 45 μm) photoresist as the structural material for fabricating the mold for our device.
Fabrication of Example Microfluidic Chip or PlatformIn addition, microfluidic chips illustrating the sample embodiment described above are fabricated using multilayer soft lithography techniques with a modified three-layer fabrication process. Soft lithography is used to make multiple devices from these molds. SYLGARD 184 Silicone Elastomer Kit is used for fabricating microfluidic chips illustrating an embodiment of the invention. The elastomer and curing agent from the kit is mixed in 10:1 (PDMS supportive material), 15:1 (fluidic), 7:1 (valve) ratio by weight and degassed for approximately 30 minutes before pouring on a respective molds. Once the individual PDMS layers have been assembled, the entire assembly is baked at 80° C. for 20 minutes. The solidified polymer is then peeled off and cut into individual chips. Fluidic access holes are then punched into individual chips and the chips are bonded with cover glass (No. 1) using O2 plasma. All the devices were treated with Aquapel to render their surface hydrophobic. The carrier fluid used to maintain the separation between sample plugs consisted of a perfluorocarbon (FC-3283) and a non-ionic fluorous-soluble surfactant (1H,1H,2H,2H-perfluoro-1-octanol) mixed in a ratio of 4:1 by volume.
In an embodiment of the invention, sample droplets are formed in a series of steps as illustrated in
Microfluidic chips illustrated in
Regarding reagents: the volume of sample and probe droplets generated using the microfluidic device were estimated. This volume estimation was performed by processing the images of these droplets using the software ImageJ. For sample droplet volume estimation, we generated droplets made of blue food dye using one of the four reagent inlets on the microfluidic devices, until the whole incubation region on the devices were full of droplets. The whole device was then imaged using a DSLR camera. The image was imported in ImageJ and cropped to obtain an image of the incubation region on the device. This image was then converted to a binary image using color thresholding to identify droplets over the background image. An estimate of the droplet area for each droplet in the image was then obtained using the ‘Analyze Particles’ function. This analysis was limited to particle areas larger than a lower threshold to exclude any particles and occasional satellite droplets from the analysis. The droplet areas thus estimated were then converted to droplet volume using the known depth of the incubation channel region (200 μm).
The devices exhibits excellent sample droplet uniformity for identical droplet generation and fission conditions. The fine control of droplet size generated on the device from an individual sample inlet through variation of pressure and valve opening time is demonstrated in
Generation of 8 combinatorial mixtures of sample plugs and probes on the device is shown in
The uniformity of droplet bifurcation can be seen in
Parallel, Eight-flex Injection of Uniform Reagent Droplets can be seen in
Parallel, Eight-flex Fusion of Sample Droplets with Reagent Droplets can be seen in
Imaging-Based Parallel Detection of Fused Droplets is shown in
In other embodiments of the platform described above, each of the reagent inlet channels are outfitted with individual rinse channels and valves (as described for the sample inlet channels above and in
In other embodiments of the platform described above, multiple sample input channels are incorporated such that multiple samples are processed simultaneously. In such embodiments, the sample inlet channels work in an alternating manner such that while a first sample input channel is providing a sample droplet, an alternative sample input channel is rinsed and subsequently loaded with either an additional aliquot of the sample or an aliquot of a different sample. Once the first sample input channel has provided a sample droplet, it is rinsed while the second sample input channel provides a sample droplet. The process is repeated.
In other embodiments of the platform described above, additional sections for creating chaotic mixes are also included so as to mix sample and/or sample-reagent droplets.
Example DevicesOther embodiments of the current invention can provide a parallel microfluidic emulsification device, which increases throughput while maintaining the ability to generate combinatorial mixtures. In such an embodiment, a microfluidic chip as described above in previous embodiments is connected to additional systems. In such an embodiment, the device works through a series of steps (as illustrated in
In another embodiment of the device described above, an automated sample loading system (such as an autosampler or robotic pipetter) is connected to the sample input channels as is seen in
In another embodiment of the device described above, pressure relief channels are coupled to the invention. These pressure relief channels are opened when droplets are being generated, which in turn leads to monodisperse droplets. Size analysis based on the area of the droplets indicates that droplets exhibit excellent monodispersity.
In another embodiment of the device described above, a novel combination of droplet splitting and post-splitting reagent injection is coupled to the invention. This can allow the droplet generation process to be highly parallelized. In the embodiment of the device of the examples described below, a single sample plug is split into 8 daughter droplets. 8 different reagents are injected in parallel directly into the droplets. Additional splitting after reagent injection creates four replicate droplets from reach unique combination, 32 droplets total. It is important to note that the particular device describe here is one embodiment of a concept that can be varied to fit a wide range of needs by changing the number or arrangement of channels, ports, valves, number of stages of splitting, etc.
In another embodiment of the device described above, sample-probe droplets are maintained in a single file configuration, thus precluding the need for a barcoding mechanism to identify the contents of each individual droplet.
In another embodiment of the device described above as seen in
The examples described above of on-demand, parallelized nano-liter droplet-based platforms and devices that accept an unlimited number of sample plugs from a multi-well plate, digitizes these plugs into smaller daughter droplets, performs droplet splitting and robust synchronization-free fusion with a library of probes in parallel are sample embodiments of the current invention. In the examples described above, the sequence of sample-probe droplets on the device is maintained, permitting spatial indexing to identify droplet contents. The devices described above combine the precision of valve-based devices while featuring increased throughput. The on-demand platform described above meets the demand for flexible and cost-effective tools that can perform high throughput screening for next generation applications.
In view of the example embodiments described above, the following claims are thus to be understood to include what is specifically illustrated and described above, what is conceptually equivalent, what can be obviously substituted and also what essentially incorporates the essential idea of the invention. Those skilled in the art will appreciate that various adaptations and modifications of the just-described preferred embodiment can be configured without departing from the scope of the invention. The illustrated embodiment has been set forth only for the purposes of example and that should not be taken as limiting the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.
REFERENCES
- 1. Huebner A, Srisa-Art M, Holt D, et al. Chem Commun (Camb). 2007; (12)(12):1218-1220.
- 2. Brouzes E, Medkova M, Savenelli N, et al. Proc Natl Acad Sci USA. 2009; 106(34):14195-14200.
- 3. Puleo C M, Yeh H C, Liu K J, Wang T H. Lab Chip. 2008; 8(5):822-825.
Claims
1. A microfluidic system comprising:
- a microfluidic chip comprising a chip body defining: a droplet formation section comprising a sample input channel, a droplet splitting section fluidly connected to said droplet formation section, and a reagent injection section fluidly connected said droplet splitting section;
- a first sample source selectively connected to said sample input channel;
- a second sample source selectively connected to said sample input channel; and
- a rinsing fluid source selectively connected to said sample input channel.
2. A microfluidic system as in claim 1, wherein an automated sample loading system is fluidly connected to said microfluidic chip.
3. A microfluidic system as in claim 1, wherein an impedance detection system is fluidly connected to said microfluidic chip.
4. A microfluidic system as in claim 1, wherein a sample detection system is fluidly connected to said microfluidic chip.
5. A microfluidic chip comprising a chip body defining:
- a droplet formation section comprising: a main channel, a sample input channel having a first end fluidly connected to said main channel and a second end configured to receive sample and rinsing fluid, an input-channel valve in said input channel to selectively allow and block fluid flow from said sample input channel to said main channel, a rinsing channel fluidly connected to said sample input channel at a position between said input-channel valve and said second end of said sample input channel, and a rinsing-channel valve in said rinsing channel to selectively allow and block fluid flow from said input channel to said rinsing channel, wherein said droplet formation section has a first configuration in which said input-channel valve is open and said rinsing-channel valve is closed to provide a sample droplet having a substantially predetermined volume in said main channel suspended in an inert fluid, and wherein said droplet formation section has a second configuration in which said input-channel valve is closed and said rinsing-channel valve is open such that rinsing fluid rinses said sample input channel by a flow of said rinsing fluid through said sample input channel and out said rinsing channel;
- a droplet splitting section fluidly connected to said main channel of said droplet formation section to receive said sample droplet from said main channel and split said sample droplet into a plurality of daughter droplets to be output from said droplet splitting section in a respective one of a plurality of secondary channels; and
- a reagent injection section fluidly connected to each of said plurality of secondary channels and having a corresponding plurality of reagent injection channels arranged such that each reagent of a plurality of reagents is injectable substantially simultaneously into a respective one of said plurality of daughter droplets while said daughter droplets are in said reagent injection section to provide a plurality of sample-reagent droplets output in a corresponding one of a plurality of output channels from said reagent injection section.
6. A microfluidic chip according to claim 5, wherein said droplet formation section comprises a pressure relief channel to controllably regulate pressure on said sample droplet while being formed.
7. A microfluidic chip according to claim 5, wherein said reagent injection section comprises a pressure relief channel to controllably regulate pressure on said plurality of daughter droplets while each of said plurality of reagents is being injected into a corresponding one of said plurality of daughter droplets.
8. A microfluidic chip according to claim 5, wherein said droplet splitting section is a multistage droplet splitter.
9. A microfluidic chip according to claim 5, further comprising a sample-reagent droplet splitting section fluidly connected to each of said plurality of output channels from said reagent injection section to receive said plurality of sample-reagent droplets and split each of said sample-reagent droplets into a plurality of daughter sample-reagent droplets to be output from said sample-reagent droplet splitting section in a respective one of a plurality of output channels.
10. A microfluidic chip according to claim 9, wherein said sample-reagent droplet splitting section is a multistage droplet splitter.
11. A microfluidic chip according to claim 5, further comprising an incubation section fluidly connected to each of said plurality of output channels from said sample-reagent droplet splitting section such that each of said sample-reagent droplets flows into a respective one incubation channel so as to maintain identifiable sample and reagent information thereof.
12. A microfluidic chip according to claim 11, wherein said incubation channels are of an equal length.
13. A microfluidic chip according to claim 5, further comprising a section with detection channels wherein said detection channels are at least partially transparent for optical measurements.
14. A microfluidic chip according to claim 5, wherein said reagent injection section further comprises:
- a reagent injection valve in each of said reagent injection channels to selectively allow and block fluid flow from each of said reagent injection channels to said plurality of secondary channels,
- a rinsing channel fluidly connected to each of said plurality of reagent injection channels, and
- a rinsing-channel valve in said rinsing channel to selectively allow and block fluid flow from each of said plurality of reagent injection channels to said rinsing channel,
- wherein said regent injection section has a first configuration in which said reagent injection valve in each of said plurality of reagent injection channels is open and said rinsing-channel valve in each of said plurality of reagent injection channels is closed to provide a reagent in said plurality of secondary channels, and wherein said reagent injection section has a second configuration in which said reagent injection valve in each of said plurality of reagent injection channels is closed and said rinsing-channel valve in each of said plurality of reagent injection channels is open such that rinsing fluid rinses each of said plurality of reagent injection channels by a flow of said rinsing fluid through each of said plurality of reagent injection channels and out said rinsing channel in each of said plurality of reagent injection channels.
15. A microfluidic chip according to claim 5, wherein said droplet formation section further comprises:
- a second sample input channel having a first end fluidly connected to said main channel and a second end configured to receive sample and rinsing fluid,
- an input-channel valve in said second sample input channel to selectively allow and block fluid flow from said at second sample input channel to said main channel,
- a second rinsing channel fluidly connected to said second sample input channel at a position between said input-channel valve and said second end of said second sample input channel, and
- a rinsing-channel valve in said second rinsing channel to selectively allow and block fluid flow from said second input channel to said second rinsing channel,
- wherein said droplet formation section has a third configuration in which said input-channel valve of said second sample input channel is open and said rinsing-channel valve of said second sample input channel is closed to provide a sample droplet having a substantially predetermined volume in said main channel suspended in an inert fluid, and wherein said droplet formation section has a fourth configuration in which said input-channel valve of said second sample input channel is closed and said rinsing-channel valve of said second sample input channel is open such that rinsing fluid rinses said second sample input channel by a flow of said rinsing fluid through said second sample input channel and out said second rinsing channel.
16. A microfluidic chip according to claim 15, wherein said input channels function in an alternating manner such that while a first of said input channels is configured to provide a sample droplet into said main channel, a second of said input channels is simultaneously configured to rinse, and wherein following sample droplet formation by said first of said input channels, said first of said sample input channels is configured to rinse and said second of said sample input channels is simultaneously configured to provide a sample droplet into said main channel.
17. A microfluidic chip according to claim 15, wherein said droplet formation section comprises a pressure relief channel to controllably regulate pressure on said sample droplet while being formed.
18. A microfluidic chip according to claim 15, wherein said reagent injection section comprises a pressure relief channel to controllably regulate pressure on said plurality of daughter droplets while each of said plurality of reagents is being injected into a corresponding one of said plurality of daughter droplets.
19. A microfluidic chip according to claim 15, wherein said droplet splitting section is a multistage droplet splitter.
20. A microfluidic chip according to claim 15, further comprising a sample-reagent droplet splitting section fluidly connected to each of said plurality of output channels from said reagent injection section to receive said plurality of sample-reagent droplets and split each of said sample-reagent droplets into a plurality of daughter sample-reagent droplets to be output from said sample-reagent droplet splitting section in a respective one of a plurality of output channels.
21. A microfluidic chip according to claim 20, wherein said sample-reagent droplet splitting section is a multistage droplet splitter.
22. A microfluidic chip according to claim 15, further comprising an incubation section fluidly connected to each of said plurality of output channels from said sample-reagent droplet splitting section such that each of said sample-reagent droplets flows into a respective one incubation channel so as to maintain identifiable sample and reagent information thereof.
23. A microfluidic chip according to claim 22, wherein said incubation channels are of an equal length.
24. A microfluidic chip according to claim 15, wherein said reagent injection section further comprises:
- a reagent injection valve in each of said reagent injection channels to selectively allow and block fluid flow from each of said reagent injection channels to said plurality of secondary channels,
- a rinsing channel fluidly connected to each of said plurality of reagent injection channels, and
- a rinsing-channel valve in said rinsing channel to selectively allow and block fluid flow from each of said plurality of reagent injection channels to said rinsing channel,
- wherein said regent injection section has a first configuration in which said reagent injection valve in each of said plurality of reagent injection channels is open and said rinsing-channel valve in each of said plurality of reagent injection channels is closed to provide a reagent in said plurality of secondary channels, and wherein said reagent injection section has a second configuration in which said reagent injection valve in each of said plurality of reagent injection channels is closed and said rinsing-channel valve in each of said plurality of reagent injection channels is open such that rinsing fluid rinses each of said plurality of reagent injection channels by a flow of said rinsing fluid through each of said plurality of reagent injection channels and out said rinsing channel in each of said plurality of reagent injection channels.
25. A microfluidic chip according to claim 15, further comprising a section with detection channels wherein said detection channels are at least partially transparent for optical measurements.
26. A method of performing a chemical assay, comprising:
- providing a first droplet in a main channel of a fluidic device from a first sample through an input channel of said fluidic device;
- rinsing said input channel of said fluidic device to remove substantially all remnants of said first sample from said input channel;
- immediately subsequent to said rinsing, providing a second droplet in said main channel of said fluidic device from a second sample through said input channel of said fluidic device such that said first droplet and said second droplet are separated by an inert fluid;
- dividing said first droplet into a first plurality of subdroplets;
- dividing said second droplet into a second plurality of subdroplets;
- adding a first plurality of reagents to a corresponding one of said first plurality of subdroplets;
- adding a second plurality of reagents to a corresponding one of said second plurality of subdroplets;
- detecting a physical property of each of said first and second pluralities of subdroplets to provide assay data; and
- determining a property of said first and second samples based on said assay data.
27. A method of performing a chemical assay according to claim 26, wherein each of said first and second plurality of reagents is different from each other.
28. A method of performing a chemical assay according to claim 26, wherein at least two of said first and second plurality of reagents is chemically the same reagent.
Type: Application
Filed: Jan 26, 2015
Publication Date: Nov 17, 2016
Patent Grant number: 10406520
Applicant: The Johns Hopkins University (Baltimore, MD)
Inventors: Tza-Huei Wang (Timonium, MD), Tushar Dnyandeo Rane (Los Angeles, CA), Helena Claire Zec (Baltimore, MD)
Application Number: 15/112,334