ASSEMBLED CAMSHAFT
In the following, a camshaft arrangement will be described. In accordance with one example of the present invention, the camshaft arrangement has a camshaft housing, a camshaft arranged in the camshaft housing that has at least one first cam, as well as a second cam that is larger than the at least one first cam and that is rigidly connected with the camshaft. In addition, the camshaft arrangement has a drive wheel that is rigidly mechanically connected with the second cam or with the camshaft, as well as a slide bearing that is arranged coaxially between the drive wheel and the second cam. A bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover that is mounted on the camshaft housing. The second cam or the drive wheel or a nut screwed on the camshaft has a running surface for the slide bearing.
The present application claims priority to German Patent Application No. 10 2015 116 116.8, entitled “Assembled Camshaft,” filed Sep. 23, 2015, the entire contents of which are hereby incorporated by reference for all purposes.
TECHNICAL FIELDThe invention refers to an assembled camshaft with injection cams, in particular for driving single-cylinder piston pumps (plug-in injection pumps) for diesel engines with direct fuel injection.
BACKGROUNDVarious fuel injection systems employing differing types of injection pumps are known for diesel engines with direct fuel injection. Fuel injection systems exist that employ single-cylinder, distributor or in-line fuel injection pumps. One construction design of the single-cylinder fuel injection pump is the single-cylinder piston pump (also known as plug-in injection pumps). A group of plug-in injection pumps functionally corresponds to a row of in-line fuel injection pumps, although in this case each cylinder of the engine is controlled by a separate plug-in injection pump. Using plug-in injection pumps, it is possible to achieve fuel pressures of up to approximately 2000 bar, as well as a twin-phase injection.
High-pressure unit injectors can also be employed in Common Rail (CR) Direct Fuel Injection Systems and generally comprise (axial) piston pumps with a piston that is inserted into a cylinder and sealed. The piston can be periodically moved by an eccentric (i.e. one cam of the camshaft), the eccentric being coupled to the internal combustion engine, which is supplied with fuel by the injection system. In order to achieve a particularly compact integration it is common that such axial piston pumps are realized as plug-in injection pumps, which can be inserted into an opening of an engine component (hence the name “plug-in injection pump”) and fixedly attached to the engine component by screwing. A fuel injection system for a diesel engine in which high-pressure plug-in injection pumps, arranged in the crankcase of the engine and driven by means of a camshaft, supply diesel fuel to a supply storage (common rail) is known, e.g. from the publication DE 195 08 445 A1 (Kloeckner Humboldt Deutz AG).
In order to avoid the necessity of mounting a separate CR high-pressure injection pump onto a diesel engine, the above mentioned high-pressure plug-in injection pumps may be employed instead. These are usually driven by means of a camshaft, which itself is coupled to a crankshaft via a toothed belt. In order to have the needed amounts of injected fuel at one's disposal while employing as few plug-in injection pumps as possible (ideally a single plug-in pump), it is advisable to employ multiple cams (an injection cam that allows for more than two upstrokes per rotation). A multiple cam, however, in comparison with a single or dual cam, has a much larger diameter. In addition, when forging multiple cams one must take into consideration the fact that, in the case of a large injection cam, a cold upset forging of the material can only be carried out directly at the end of the cam shaft.
SUMMARYThe following is the description of a cam shaft arrangement. In accordance with one example of the present invention the camshaft arrangement includes a camshaft housing, a camshaft arranged in the camshaft housing, wherein the camshaft has at least one first cam, as well as a second cam which is larger than the at least one first cam and which is rigidly connected with the camshaft. The camshaft arrangement further includes a drive wheel which is rigidly mechanically connected with the second cam or with the camshaft, as well as a slide bearing that is arranged axially between the drive wheel and the second cam. A bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover mounted on the camshaft housing. The second cam or the drive wheel or a nut screwed on the camshaft has a running surface for the slide bearing.
In addition, methods for manufacturing a camshaft arrangement are described.
The invention is described in greater detail by means of the examples illustrated in the Figs. The illustrations are not necessarily true to scale and the invention is not to be understood as being limited to the illustrated aspects. Instead, emphasis is placed on illustrating the underlying principles of the invention.
In the Figs., like reference symbols designate identical, corresponding or similar components.
In
On the top side of the camshaft housing 1 is a housing cover 9 on which the CR distributor pipe 5 (rail) is arranged. The connection conduit between the CR distributor pipe 5 and the plug-in injection pump 4 is designated with the reference symbol 5a. The connection conduit between the CR distributor pipe 5 and a CR injector 3 is designated with the reference symbol 5b.
The multiple cam 13 and the camshaft 10 form, by means of a feather key 12, a shaft-hub connection, whereby the multiple cam 13 can also be arranged on a conical seat 14 of the camshaft 10. In the following example, the multiple cam is pressed onto the conical seat by means of a special nut 15 that is screwed on the camshaft 10 (tapered interference fit). The feather key serves the purpose of precisely positioning the multiple cam 13. The special nut 15 is essentially a sleeve (hollow cylinder) with an internal thread on one segment of the sleeve's inner surface (the camshaft 10 has a corresponding external thread). The remaining segment of the sleeve's inner surface forms, together with the camshaft 10, a fit 17 (e.g. a transition fit, with no tolerance). When assembled, one abutting end of the sleeve presses the multiple cam 13 against the conical seat 14. The bearing forces from the camshaft 10 are conducted into the camshaft housing 1 via the tolerance-free fit 17.
At the same time, the external surface (shell surface) of the special nut 15 serves as the running surface for a slide bearing 18. The bearing bush can be a part of the camshaft housing 1 or can be mounted in a wall of the camshaft housing. The slide bearing 18 thereby also serves for the camshaft 10 as a feedthrough through the housing wall of the camshaft housing. As is generally the case in slide bearings, a shaft seal 19 is arranged between the running surface (the external surface of the special nut 15) and the bearing bush (the camshaft housing 1). In addition to the slide bearing 18, the camshaft is supported at further positions in slide bearings. The camshaft bearing brackets that belong to the slide bearings and that are fixed by means of screws 11, are designated with the reference symbol 21. Conventional (small) cams 13′ are arranged on the camshaft 10 between the bearing positions. The cams 13′ are manufactured in one piece together with the camshaft 10.
The assembly of the camshaft assembly in accordance with the example of
The embodiment of
The toothed belt wheel 7, just as in the example of
The assembly of the camshaft assembly in accordance with the example of
In accordance with the present example, the multiple cam 13 is mounted directly on the camshaft housing 1 (slide bearing 18 between multiple cam 13 and sleeve 16), allowing for the bearing forces from the multiple cam 13 to be directly conducted into the camshaft housing 1. The multiple cam is driven directly by means of the toothed belt wheel 7 (not indirectly via the camshaft 10), as the toothed belt wheel 7 and the multiple cam 13 comprise an integral component. A shaft seal 19 is arranged between the camshaft housing 1 and a ledge of the toothed belt wheel 7, similar to the previous example of
The assembly of the assembled camshaft in accordance with the example of
The shaft segment 10′ of the multiple cam 13 also forms a running surface for the slide bearing 18, similar to the special nut 15 that is screwed onto the camshaft shown in
The assembly of the camshaft assembly in accordance with the example of
In the present example, the shaft segment 10′ has, on its end opposite the toothed belt wheel 7, a conical seat (truncated cone) that can be inserted into a corresponding interior taper 14′ in the camshaft in order to form a tapered interference fit. As in the previous example (
As in the example of
The assembly of the assembled camshaft in accordance with the example of
Various individual aspects and individual technical features of each of these embodiments may be—provided nothing is explicitly stated to the contrary—combined with each other to form further embodiments. For example, in the embodiment illustrated in
Although the invention has been illustrated and described with respect to one or more implementations, alterations and/or modifications may be made to the illustrated examples without departing from the spirit and scope of the appended claims. In particular regard to the various functions performed by the above described components or structures (units, assemblies, devices, systems, etc.), the terms (including a reference to a “means”) used to describe such components are intended to correspond—unless otherwise indicated—to any component or structure, which performs the specified function of the described component (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure, which performs the function in the herein illustrated exemplary implementations of the invention.
In addition, while a particular feature of the invention may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “including”, “includes”, “having”, “has”, “with”, or variants thereof are used in either the detailed description and the claims, such terms are intended to be inclusive in a manner similar to the term “comprising”.
Claims
1. A camshaft arrangement comprising:
- a camshaft housing;
- a camshaft having at least one first cam and arranged in the camshaft housing,
- a second cam that is larger than the at least one first cam and which is rigidly connected with the camshaft;
- a drive wheel that is rigidly mechanically connected with the second cam or with the camshaft,
- a slide bearing that is arranged axially between the drive wheel and the second cam,
- wherein a bearing bush of the slide bearing is arranged in the camshaft housing or in a bearing cover mounted on the camshaft housing and
- wherein the second cam or the drive wheel or a screw screwed on the camshaft has a running surface for the slide bearing.
2. The camshaft arrangement of claim 1,
- wherein the camshaft has a first conical seat, onto which the second cam is pressed by means of the screw screwed on the camshaft,
- wherein at least a portion of the shell surface of the nut has a running surface for the slide bearing.
3. The camshaft arrangement of claim 1,
- wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw which is screwed on the camshaft.
4. The camshaft arrangement of claim 2,
- wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw which is screwed on the camshaft.
5. The camshaft arrangement of claim 1,
- wherein the camshaft has a first conical seat, onto which the second cam is pressed by means of the screw screwed on the camshaft,
- wherein the drive wheel has a ledge whose shell surface comprises the running surface for the slide bearing.
6. The camshaft arrangement of claim 5,
- wherein the camshaft has a second conical seat, onto which the drive wheel is pressed by means of a further screw screwed on the camshaft.
7. The camshaft arrangement of claim 1,
- wherein the second cam is an integrated component of the drive wheel and
- wherein the second cam has a coaxial opening central to the camshaft whose inner surface forms the running surface for the slide bearing, wherein the opening encloses the bearing bush.
8. The camshaft arrangement of claim 7,
- wherein the camshaft has a conical seat, onto which the drive wheel is pressed by means of a further screw that is screwed on the camshaft.
9. The camshaft arrangement of claim 1,
- wherein the second cam has on a first side a shaft segment that is an integrated component of the second cam; a second side of the second cam is frictionally connected with an abutting end of the camshaft, and a shell surface of the shaft segment forms the running surface for the slide bearing.
10. The camshaft arrangement of claim 9,
- wherein the shaft segment is hollow and has a conical seat, onto which the drive wheel is pressed by means of a screw, wherein the screw is fed through the hollow shaft segment and is screwed into the abutting end of the camshaft, ensuring at the same time that the frictional connection between the camshaft and the second cam is provided.
11. The camshaft arrangement of claim 1,
- wherein the second cam is an integral component of the camshaft and is, at one end of the camshaft, flush with the abutting end of the cam;
- wherein the camshaft has an interior taper, into which a shaft segment of the drive wheel is pressed, and
- wherein a shell surface of the shaft segment forms the running surface for the slide bearing.
12. The camshaft arrangement of claim 10,
- wherein the shaft segment is hollow and a screw is fed through the hollow shaft segment and screwed into the camshaft, thereby pressing the shaft segment of the drive wheel into the interior taper.
13. A method for the manufacture of a camshaft arrangement comprising the following:
- inserting a second cam into an open camshaft housing;
- inserting a camshaft with at least one first cam into the camshaft housing, wherein the camshaft is threaded through a hub of the second cam and fed through an opening in the cam- shaft housing;
- screwing a nut onto the camshaft, and thereby fixing the second cam on the camshaft,
- mounting a drive wheel onto the camshaft at least partially outside of the camshaft housing;
- wherein either the nut or the drive wheel forms a running surface for the slide bearing that is arranged in the opening of the camshaft housing.
14. A method for the manufacture of a camshaft arrangement comprising the following:
- inserting a camshaft with at least one cam into the camshaft housing, wherein the camshaft is fed through an opening in the camshaft housing;
- mounting a drive wheel onto the camshaft at least partially outside of the camshaft housing,
- wherein the drive wheel has a second cam and wherein the drive wheel is slid on a sleeve which is arranged on the camshaft housing, so that a running surface on the drive wheel and an external surface of the sleeve form a slide bearing.
15. A method for the manufacture of a camshaft arrangement comprising:
- inserting a camshaft with at least one first cam into an open camshaft housing;
- connecting a second cam with the camshaft, thereby arranging a shaft segment of the second cam coaxially to the camshaft, wherein the shaft segment has a running surface for a slide bearing;
- attaching a bearing cover onto the shaft segment, wherein the bearing cover has a bearing bush which, with the running surface of the shaft segment, forms the slide bearing;
- mounting a drive wheel onto the camshaft outside of the camshaft housing, thereby at the same time fixing the connection between the second cam and the camshaft.
16. A method for the manufacture of a camshaft arrangement comprising:
- inserting a camshaft with at least one cam and a second cam arranged on the end of the camshaft into an open camshaft housing;
- inserting a shaft segment that is rigidly connected with a drive wheel in a bearing bush arranged in or on the housing, thereby forming a slide bearing,
- fixing a drive wheel onto the camshaft, thereby fixing the shaft segment of the drive wheel coaxially to the camshaft of the second cam.
Type: Application
Filed: Sep 22, 2016
Publication Date: Mar 23, 2017
Inventors: Markus POXHOFER (Steyr), Bernhard RESCH (Steinbach an der Steyr), Stefan WAGNER (Steyr)
Application Number: 15/273,562