TOY CONSTRUCTION SET
A toy construction set includes at least one rigid peg building element that includes a coupling system that includes at least one peg coupling element; at least one rigid grid building element including a grid coupling system; and at least one flexible panel building element including a panel coupling system. The grid coupling system includes a plurality of coupling elements arranged in a uniform two-dimensional array structure. The coupling elements are configured to couple to a plurality of mating coupling elements of a building element external to the toy figure construction set. The panel coupling system includes at least a panel coupling element configured to be removably attachable to one or more of the grid coupling element of the at least one rigid grid building element and the at least one peg coupling element of the rigid peg building element via a frictional engagement.
This application claims the benefit of U.S. Application No. 62/243,010, filed on Oct. 17, 2015 and titled TOY CONSTRUCTION SET, which is incorporated herein by reference in its entirety.
TECHNICAL FIELDThis disclosure relates to a toy construction set having a panel building element.
BACKGROUNDPersons of all ages enjoy playing and interacting with toys and building elements. Toy construction sets are made up of a plurality of building elements, which include coupling mechanisms such as studs or recesses of specific heights and placement to enable interconnection with other building elements.
SUMMARYIn some general aspects, a toy construction set includes at least one rigid peg building element that includes a coupling system that includes at least one peg coupling element; at least one rigid grid building element including a grid coupling system, the grid coupling system comprising a plurality of coupling elements arranged in a uniform two-dimensional array structure, the coupling elements being configured to couple to a plurality of mating coupling elements of a building element external to the toy figure construction set; and at least one flexible panel building element including a panel coupling system, the panel coupling system comprising at least a panel coupling element configured to be removably attachable to one or more of the grid coupling element of the at least one rigid grid building element and the at least one peg coupling element of the rigid peg building element via a frictional engagement.
Implementations can include one or more of the following features. For example, the panel building element can be compressible. The panel building element can be made of a bulk material. The panel building element can include one or more of felt and foam.
The panel building element can be incompressible. The panel building element can be made of a bulk material of plastic or metallic-coated plastic.
The panel coupling element can define a circular opening and at least one radial cutout extending into the panel from the circular opening. The at least one peg coupling element can include a peg region having a diameter that is larger than a diameter of the circular opening and a shaft adjacent to and extending from the peg region and having a shaft diameter that is less than or equal to the diameter of the circular opening. The peg region can be pushed through the circular opening, at least part of the peg region pushes into the radial cutout to deform the panel in the area around the circular opening until the peg region clears the circular opening and the shaft is seated within the circular opening. The peg region can include a ball attached to the shaft. The peg region can include a stud attached to a base that extends from the shaft.
The panel building element can yield to pressure or weight. The panel building element can be self-supporting, soft, elastically deformable, and made of a form-stable material.
The coupling elements of the one rigid grid building element can include one or more of studs and recesses, wherein the recesses are sized to interfit with the studs via a non-snap frictional engagement. The coupling elements of the at least one rigid grid building element can include coupling elements arranged in a grid, the center of any of the coupling elements being separated from the center of the nearest coupling element by a center-to-center spacing, wherein the at least one flexible panel building element includes at least a plurality of panel coupling elements separated relative to each other by a distance that is an integer multiple of the center-to-center spacing.
The at least one rigid peg building element can include a plurality of rigid peg building elements, each rigid peg building element including the coupling system that includes at least one peg coupling element.
In other general aspects, a toy construction set includes at least one rigid peg building element that includes a coupling system that includes at least one peg coupling element having a peg region attached to a shaft, the diameter of the peg region being larger than the diameter of the shaft; at least one rigid grid building element including a coupling system that includes a plurality of coupling elements that are arranged in a uniform two-dimensional array structure, the coupling elements being configured to couple to a plurality of mating coupling elements of a building element external to the toy figure construction set; and at least one flexible panel building element including a panel coupling system, the panel coupling system comprising at least a panel coupling element that defines a circular opening and at least one radial cutout extending into the panel from the circular opening, wherein the circular opening has a diameter that is smaller than the diameter of the peg region and the shaft diameter is less than or equal to the diameter of the circular opening.
Implementations can include one or more of the following features. For example, the panel coupling system can be configured to be removably attachable to either the coupling element of the at least one rigid grid building element or the at least one peg coupling element of the rigid peg building element via a frictional engagement.
The at least one flexible panel building element can be pre-perforated, pre-scored, or pre-creased. The at least one flexible panel building element can be configured to be perforated, scored, or creased in a pre-determined manner.
The at least one of the rigid peg building elements can be a double rigid peg building element that includes two peg coupling elements arranged at opposite ends of the shaft. One of the peg coupling elements of the double rigid peg building element can be a ball that extends from the shaft and the other of the peg coupling elements of the double rigid peg building element can be a stud attached to a base that extends from the shaft. Each of the peg coupling elements of the double peg building element can be a ball that extends from the shaft in opposite directions. The double rigid peg building element can include a plate that extends transversely from the shaft and is positioned between the two peg coupling elements.
In other general aspects, a toy construction set includes a plurality of rigid peg building elements, each rigid peg building element including a coupling system that includes at least one peg coupling element having a peg region attached to a shaft, the diameter of the peg region being larger than the diameter of the shaft; and at least one flexible panel building element including a panel coupling system that includes at least a panel coupling element configured to be removably attachable to the at least one peg coupling element of the rigid peg building element via a frictional engagement, wherein the at least one flexible panel building element includes a panel coupling system that includes at least a panel coupling element that defines a circular opening and at least one radial cutout extending into the panel from the circular opening, wherein the circular opening has a diameter that is smaller than the diameter of the peg region and the shaft diameter is less than or equal to the diameter of the circular opening.
Implementations can include one or more of the following features. For example, the panel coupling system of the at least one flexible panel building element can include at least a grid of panel coupling elements that are arranged in a uniform two-dimensional array structure, each panel coupling element being configured to couple to a mating coupling element of a building element external to the toy figure construction set.
Referring to
The peg building element 105 can be made of a rigid material such as plastic. The peg building element 105 includes at least one coupling system 120 that includes at least one peg coupling element 125.
The grid building element 110 can be made of a rigid material such as plastic. The grid building element 110 includes a grid coupling system 130. The grid coupling system 130 includes a plurality of coupling elements 135A-F arranged in a uniform two-dimensional array structure. The coupling elements 135A-F are configured to couple to a plurality of mating coupling elements (for example, recesses) of a building element external to the toy figure construction set 100. As shown in
As also shown in
The flexible panel building element 115 includes a panel coupling system 155. The panel coupling system 155 includes at least one panel coupling element 160A. As shown in
As discussed in greater detail below, the peg building element 105 can be engaged with the panel coupling system 155 of the panel building element 115 so that the peg building element 105 is fixed in place on or in the panel building element 115. Once the peg building element 105 is attached or fixed in or on the panel building element 115, the peg building element 105 can then be used to attach other panel building elements or grid building elements to the panel building element.
The panel building element 115 can be made of a bulk material that is compressible, which means that it can be compacted in volume. The panel building element 115 can yield to pressure or weight. For example, the panel building element 115 can be made out of a lightweight, porous, soft, spongy material such as foam. As another example, the panel building element 115 can be made out of a fabric of matted, partly compressed fibers (for example, synthetic fibers) such as a felt material.
In the example of
Some examples of panel building elements 115 can be found in
In these examples, there are two types of panel building elements 115, one type of which is made of foam and the other type of which is made of felt. The foam building element is self-supporting, elastically deformable, and made of a form-stable material. A self-supporting material is stable while resisting gravity and/or lateral loads. Exemplary foam panel building elements are labeled in
The construction set 200 also includes peg building elements, examples of which are labeled as 220A-E. The construction set 200 also includes grid building elements, example of which are labeled as 210A-D. The peg building element 220A is used to attach the panel building element 215A to the panel building element 217D. The peg building element 220B is used to attach the panel building element 217B to the panel building element 217D. The peg building element 220C is used to attach the panel building element 217C to the panel building element 217D. The peg building element 220D is used to attach the panel building element 217E to the panel building element 217F. Additionally the studs on the grid building element 210A are engaged within a set of panel coupling elements on the panel building element 217D such that the studs pass through the panel coupling elements on the panel building element 217D and frictionally engage the recesses of the grid building element 210B.
Referring also to
Referring to
In some implementations, the panel building element 115 includes at least a plurality of panel coupling elements 160A-D separated relative to each other by a distance that is an integer multiple of the center-to-center spacing SCC. An example of such an arrangement is shown in
Referring to
The widest diameter of the peg coupling element 125 is in a peg region 680, and the peg coupling element 125 also includes a shaft 685 adjacent to and extending from the peg region 680 along a longitudinal axis AL. The diameter D2 of the peg region 680 is larger than an extent D3 (which can be a diameter of a circular cross section) of the shaft 685. Moreover, the extent D3 of the shaft 685 is less than or equal to the diameter D1 of the opening 661 so that the shaft 685 sits within the opening 661 and enables the panel regions 670, 671, 672, 673 to return to the plane of the panel building element 615 after the peg region 680 clears the opening 661.
The peg building element 120 also includes a plate 690 that extends transversely (perpendicularly to the longitudinal axis AL) from the shaft 685 and is positioned at another region or end of the shaft 685 from the peg region 680. The plate 690 has an extent (or diameter) D4 taken along the transverse plane that is larger than the extent D3 of the shaft 685 and is larger than a diameter D1 of the opening 661. In this way, the peg building element 120 remains seated within the opening 661 after the peg region 680 is pushed through the opening 661 because the plate 690 has a larger extent D4 than the diameter D1 of the opening 661.
Referring to
As a peg region 780 of the peg building element 720 is pushed through the opening 761, at least part of the peg region 780 pushes into the radial cutout(s) to deform the panel building element 715 in the area around the opening 761. Specifically, as shown in
In
As shown in the example of
Other exemplary implementations of designs of the peg building element 120 are shown in
As an example, as shown in
As a further example, as shown in
As another example, as shown in
In some implementations, such as shown in
As shown in greater detail in
The frictional engagements between the various building elements discussed herein are such that the building elements can be connected, disconnected, and reconnected repeatedly and without harming or destroying the building elements. Once connected, in some implementations, the building elements can be held together with an interference fit. For example, the fit between the studs and recesses of grid building elements 110 are interference fits; the fit between a panel coupling element 160A-D and a stud of a grid building element 110 can be an interference fit; and the fit between a panel coupling element 160A-D and a peg coupling element 125 of the peg building element 120 can be an interference fit. An interference fit is a friction fit or frictional engagement in which the mechanical coupling or fastening between the coupling elements is achieved by friction after the coupling elements are pushed together, mated, seated, or otherwise mutually engaged. The interference fit also may involve a purposeful interference or deformation of one or more of the coupling elements when they are coupled, fastened, pushed together, or otherwise mutually engaged (such as, for example, the deformation of the panel regions 670, 671, 672, 673). Thus, the interference fit can be achieved by shaping the two coupling elements so that one or the other, or both, slightly deviate in size or form from their nominal dimension and one or more of the coupling elements slightly interferes with the space that the other is taking up.
In one example, the degree or strength of an interference fit is sometimes referred to as “clutch.” The amount of clutch provides an indication of the forces used to combine and/or separate the coupling elements to or from each other. The degree or amount of contact between the coupling elements when coupled directly can correlate to the amount of clutch provided. In addition, the number of points of contact between the coupling elements can determine the amount of clutch. For example, there may be three, four, five or more points of contact between a male stud (such as stud 465) and a female recess (such as coupling system 445), where more points of contact provide more clutch. With regard to female coupling elements, the point of contact can be referred to as a “point of clutch” or a “frictional engagement point.”
The engagements between the building elements can occur without any snap fit action. In other words, there is no purposeful deformation along a first direction before a relaxing back along a second direction that is antiparallel with the first direction during the connection of the building elements. For example, the engagement between studs and recesses of grid building elements 110 can occur without any snap fit action.
Additionally, in some implementations, when connected, the building elements can rotate relative to one another about the connection axis in the plane that is perpendicular to the connection axis. The building elements can rotate through 360 degrees of motion in the plane without becoming disconnected from each other. For example, after the peg building element 120 is connected to the panel coupling element 160A, the peg building element 120 can rotate relative to the panel building element 115.
The distances are within a standard tolerance. Thus, the distances are considered to be in system if they are within the tolerance needed to obtain the needed interference fit.
Any of the building elements discussed above can include one or more coupling elements. Coupling elements of standard building elements can include male coupling elements, for example, in the form of a coupling stud, and female coupling elements, for example, in the form of a coupling recess that is sized to receive the coupling stud. The male and female coupling elements can have a first coupling size. For example, the first coupling size of a standard coupling stud (that is on a surface of a building element, such as a plate or brick) is defined by an outside diameter of 4.88 mm and a height of 1.80 mm, and the coupling recesses are sized to have an interference fit with the coupling studs of the same size. There can be different types and configurations of female recesses that mate with the first coupling size. For example, in some configurations, the recesses may be circular, partially circular with flats on multiple sides, square, or pronged to name a few. The recesses may have varying depths; however, a minimum depth may be provided to ensure proper coupling with the male stud via an interference fit. Additional configurations for recesses that provide different alignment possibilities between building elements are described below in greater detail.
Coupling elements, for example, a male stud of a standard building element of the toy construction system, can be arranged in the uniform two-dimensional array structure on the surface of a building element which allows for easy coupling (and de-coupling) with the similarly arranged female recesses of another building element. Typically, the building elements are referred to by the array formed on the surface of the building element. Thus, a 3×4 building element has 12 male coupling elements, for example, studs, arranged in four columns by three rows.
As shown in
The flexible panel building element 1515 includes a panel coupling system 1555. The panel coupling system 1555 includes at least one panel coupling element 1560A, 1560B. The panel coupling element 1560A, 1560B is configured to be removably attachable to one or more of grid coupling elements (for example, the studs 1535A, 1535B) and peg coupling elements 1525A, 1525B of the peg building element 1505A, 1505B via a frictional engagement.
The peg building elements 1505A and 1505B combine the features of the peg building element 105 (the peg coupling element) with the features of the grid building element 110 (the grid coupling elements) to enable more versatility in building and construction with the panel building element 115, 1515.
Referring to
Other implementations are within the scope of the following claims.
Claims
1. A toy construction set comprising:
- at least one rigid peg building element that includes a coupling system that includes at least one peg coupling element;
- at least one rigid grid building element including a grid coupling system, the grid coupling system comprising a plurality of coupling elements arranged in a uniform two-dimensional array structure, the coupling elements being configured to couple to a plurality of mating coupling elements of a building element external to the toy figure construction set; and
- at least one flexible panel building element including a panel coupling system, the panel coupling system comprising at least a panel coupling element configured to be removably attachable to one or more of the grid coupling element of the at least one rigid grid building element and the at least one peg coupling element of the rigid peg building element via a frictional engagement.
2. The toy construction set of claim 1, wherein the panel building element is compressible.
3. The toy construction set of claim 2, wherein the panel building element is made of a bulk material.
4. The toy construction set of claim 2, wherein the panel building element includes one or more of felt and foam.
5. The toy construction set of claim 1, wherein the panel building element is incompressible.
6. The toy construction set of claim 5, wherein the panel building element is made of a bulk material of plastic or metallic-coated plastic.
7. The toy construction set of claim 1, wherein the panel coupling element defines a circular opening and at least one radial cutout extending into the panel from the circular opening.
8. The toy construction set of claim 7, wherein the at least one peg coupling element comprises a peg region having a diameter that is larger than a diameter of the circular opening and a shaft adjacent to and extending from the peg region and having a shaft diameter that is less than or equal to the diameter of the circular opening.
9. The toy construction set of claim 8, wherein when the peg region is pushed through the circular opening, at least part of the peg region pushes into the radial cutout to deform the panel in the area around the circular opening until the peg region clears the circular opening and the shaft is seated within the circular opening.
10. The toy construction set of claim 8, wherein the peg region comprises a ball attached to the shaft.
11. The toy construction set of claim 10, wherein the peg region comprises a stud attached to a base that extends from the shaft.
12. The toy construction set of claim 1, wherein the panel building element yields to pressure or weight.
13. The toy construction set of claim 1, wherein the panel building element is self-supporting, soft, elastically deformable, and made of a form-stable material.
14. The toy construction set of claim 1, wherein the coupling elements of the one rigid grid building element include one or more of studs and recesses, wherein the recesses are sized to interfit with the studs via a non-snap frictional engagement.
15. The toy construction set of claim 14, wherein the coupling elements of the at least one rigid grid building element include coupling elements arranged in a grid, the center of any of the coupling elements being separated from the center of the nearest coupling element by a center-to-center spacing, wherein the at least one flexible panel building element includes at least a plurality of panel coupling elements separated relative to each other by a distance that is an integer multiple of the center-to-center spacing.
16. The toy construction set of claim 1, wherein the at least one rigid peg building element comprises a plurality of rigid peg building elements, each rigid peg building element including the coupling system that includes at least one peg coupling element.
17. A toy construction set comprising:
- at least one rigid peg building element that includes a coupling system that includes at least one peg coupling element having a peg region attached to a shaft, the diameter of the peg region being larger than the diameter of the shaft;
- at least one rigid grid building element including a coupling system that includes a plurality of coupling elements that are arranged in a uniform two-dimensional array structure, the coupling elements being configured to couple to a plurality of mating coupling elements of a building element external to the toy figure construction set; and
- at least one flexible panel building element including a panel coupling system, the panel coupling system comprising at least a panel coupling element that defines a circular opening and at least one radial cutout extending into the panel from the circular opening, wherein the circular opening has a diameter that is smaller than the diameter of the peg region and the shaft diameter is less than or equal to the diameter of the circular opening.
18. The toy construction set of claim 17, wherein the panel coupling system is configured to be removably attachable to either the coupling element of the at least one rigid grid building element or the at least one peg coupling element of the rigid peg building element via a frictional engagement.
19. The toy construction set of claim 17, wherein the at least one flexible panel building element is pre-perforated or pre-creased.
20. The toy construction set of claim 17, wherein the at least one flexible panel building element is configured to be perforated or creased in a pre-determined manner.
21. The toy construction set of claim 17, wherein at least one of the rigid peg building elements is a double rigid peg building element that includes two peg coupling elements arranged at opposite ends of the shaft.
22. The toy construction set of claim 21, wherein one of the peg coupling elements of the double rigid peg building element is a ball that extends from the shaft and the other of the peg coupling elements of the double rigid peg building element is a stud attached to a base that extends from the shaft.
23. The toy construction set of claim 21, wherein each of the peg coupling elements of the double peg building element is a ball that extends from the shaft in opposite directions.
24. The toy construction set of claim 21, wherein the double rigid peg building element includes a plate that extends transversely from the shaft and is positioned between the two peg coupling elements.
25. A toy construction set comprising:
- a plurality of rigid peg building elements, each rigid peg building element including a coupling system that includes at least one peg coupling element having a peg region attached to a shaft, the diameter of the peg region being larger than the diameter of the shaft; and
- at least one flexible panel building element including a panel coupling system that includes at least a panel coupling element configured to be removably attachable to the at least one peg coupling element of the rigid peg building element via a frictional engagement, wherein the at least one flexible panel building element includes a panel coupling system that includes at least a panel coupling element that defines a circular opening and at least one radial cutout extending into the panel from the circular opening, wherein the circular opening has a diameter that is smaller than the diameter of the peg region and the shaft diameter is less than or equal to the diameter of the circular opening.
26. The toy construction set of claim 25, wherein the panel coupling system of the at least one flexible panel building element includes at least a grid of panel coupling elements that are arranged in a uniform two-dimensional array structure, each panel coupling element being configured to couple to a mating coupling element of a building element external to the toy figure construction set.
Type: Application
Filed: Oct 14, 2016
Publication Date: Apr 20, 2017
Inventor: David Bird (Providence, RI)
Application Number: 15/293,551