Method and Apparatus for Packing Items, Liquid or Loose Material in Film Bags, and a Bag Web
There is disclosed a method for packing articles, liquid or loose material in film bags which are conveyed through a filling station in a continuous web of bag items, wherein the bag openings are kept open for reception of articles, after which the bags are closed and separated from the web. In order to increase the filling rate and make the bags cheaper, the bag web is provided with a central support region extending longitudinally of the bag web and connecting bag items that are disposed side by side transversely of the web. The central support region is conveyed on a support rail along the conveyor path through the filling station and formed as an entirely or partially closed channel. The peripheral areas of the bag items at the outermost opposite bag opening edges of two juxtaposed bag items are brought into guiding connection with guide means adapted for retaining and guiding edge areas at opposing bag opening edges along a conveyor path through the filling station. In connection with this passage, the guide means will force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, joining the bag opening edges for closing the bags again.
The present invention concerns a method for packing articles, liquid or loose material in film bags which are conveyed through a filling station in a continuous web of bag items, wherein the bag openings are kept open for reception of articles after which the bags are closed and separated from the web, by which method the bag web initially and along its opening edges is brought into guiding connection with guide means adapted for retaining and guiding peripheral areas at the opposing bag opening edges along a conveyor path through the filling station, as in connection with this passage the guide means force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, joining the bag opening edges for closing the bags, by which method the opposing bag opening edges are mutually unfolded and by which method the bag web is brought to engage the guide means by being conveyed on a support rail, the guide means ensuring retention of the bag web along the conveyor path through the filling station.
The invention furthermore concerns an apparatus for performing such a method, including:
a filling station in which the bag openings are kept open for reception of articles;
guide means adapted for retaining and guiding peripheral areas at the opposing outer bag opening edges along a conveyor path through the filling station, as in connection with this passage the guide means force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, joining the bag opening edges for closing the bags again;
a support rail for conveying the bag web for engagement with the guide means.
The invention further concerns a bag web for use by such a method and in such an apparatus, the bag web including a contiguous series of bag items separated by a number of slits extending from a bottom edge of the web to a point below a upper edge of the web, the lateral edges of the webs being closed by welds, and where the bag web includes a central support region extending longitudinally of the bag web, the support region connecting bag items that are disposed side by side transversely of the web.
BACKGROUND OF THE INVENTIONA basic example of this technology is mentioned in EP-696997 in which it is stated that the opposite upper edge areas of the bag item web is made with bent peripheral parts formed by grooves for drawing in on conveyance bars which have a mutual expansion for producing an opening of the bag items in the direction of conveyance, such that these can be filled, for example through a superjacent funnel, whereafter the conveyance bars are narrowed against each other again for temporary closing of the filled bag items. These may then be closed finally by welding below the said duct parts, after which these are cut off and the items are mutually separated. As alternative is specified that instead of the channel parts there may be used edge thickenings that may be received in slotted guide tubes for corresponding conveying of the bag items.
Since then other types of means have been suggested for catching and carrying the opposite upper edges of the bag item web, for example as stated in EP 0 555 321 B where special catching chains are used for the purpose without special requirements to the design of the upper edge areas of the folded bag item web. This is of substantial significance in that as an end product a simple rolled op flat film web without local thicknesses may be used, however in return there are considerable problems with regard to both the guidance of the opposite edges of the bag items for a safe engagement with the chains and with regard to a desirably inexpensive embodiment of these chains.
In EP 0 396 838 and EP 0 825 116 it is furthermore stated that a flat pipe web of the film can be applied which can continuously be cut open along its upper edge with integrated unfolding and catching of the thus cut open upper edges without these being specifically designed neither as grooves nor with thickenings which will indicate a distinct simplification of the requirements for the formation of the bag web. The cut up upper edge parts are unfolded for squeezing between respective moved belts, which are formed with longitudinal recesses and corresponding cords for pressing in, whereby a suitably firm carrying engagement can be established.
This engagement, however, is not more firm than axial slipping may occur between the upper edges of the bag web and associated belt conveyor means, whereby uncertainty may arise as to whether a conveyed item has been conveyed entirely synchronously with the conveyor belts. Furthermore, deviations with regard to level of the area of the web sides squeezed between the conveyor belts may arise, which can have significance to whether the filled bags are finally closed just on the spot intended for this purpose, e.g. with regard to print on the bag.
In EP 1 087 890 is described a technique which uses a simplified flat bag web as said opening edge is merely closed when the web is introduced on a single carrier bar and is continuously cut open in a station whereby the thereby upright peripheral strip parts are unfolded in order to be laid down on opposite chains. These strip parts are made in advance with a row of holes which are moved down onto upwardly pointed holding studs on the carrier chains during folding down whereby a safe carrier and propelling engagement is achieved without any special profiling of the opening edges.
EP 1 451 069 discloses a similar technique. Here, edge strip parts will also be made in advance with a row of holes which are moved down on upwardly directed holding studs on the carrier chains during folding down such that a secure carrier and propelling engagement is achieved without any special profiling of the opening edges.
Common to all these prior art systems, the bag web is conveyed with a series of bag items that are positioned in longitudinal direction and filled successively.
US 2003/0165278 A, EP 1733970 A, US 2004/0134166 A, WO 02/070349 A, and DE 3839336 A all disclose filling of various bag types in bag webs with two bag rows with a central extending support region running longitudinally of the film web.
For many years there has been a wish for increasing the rate of filling and for producing the bags more cheaply. It is primarily a wish in connection with the technology of the two latter European patents where the use of studs provide a secure carrier and propelling engagement. However, there is a similar wish in connection with the other described prior art techniques.
OBJECT OF THE INVENTIONIt is the object of the invention to provide a method for packing articles, liquid or loose material in film bags, which in a continuous web are conveyed through a filling station that provides a high filling rate.
A further object of the invention is to indicate a bag web of bag items enabling a high filling rate and cheap production of the bags.
DESCRIPTION OF THE INVENTIONAccording to the present invention, this object is achieved by a method of the kind mentioned in the introduction, and which is peculiar in that the bag web is provided with a central support region extending longitudinally of the bag web, the central support region formed as an entirely or partially closed channel, and where the central support region connect bag items that are disposed side by side transversely of the web, the central support region being conveyed on the support rail along the conveyor path through the filling station, and that peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are brought in guiding connection with the guide means.
An apparatus according to the invention is peculiar in that the support rail extends along the conveyor path through the filling station for supporting the bag web at a central support region extending longitudinally of the bag web and connecting bag items that are disposed side by side transversely of the web, as the support rail is adapted for being received in the entirely or partially closed channel in the central support region of the bag web.
A bag web according to the invention includes a central support region extending longitudinally of the bag web and connecting bag items that are disposed side by side transversely of the web, and which is peculiar in that the central support region is formed as an entirely or partially closed channel, and that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are adapted to be brought into guiding connection with guide means.
In a surprisingly simple way it appears to be possible to increase the filling rate significantly and at the same time reduce the price of producing and filling the bags, just by providing a bag web having bag items disposed side by side transversely of the web. The bag web thus appears with two juxtaposed rows of contiguous bag items. These two rows are connected with the central support region extending longitudinally of the bag web.
This central support region is supported on the support rail which is known from the technique in the two European patents EP 1 087 890 and EP 1 451 069. It is only necessary to extend such a support rail so as to extend along the conveyor path through the filling station for supporting the two juxtaposed bag webs in the filling station. Bag items from each of the two rows will be supported by the common central guide rail at their common central support region, and supported by the guide means at each of the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items.
When the central support region is formed as an entirely or partially closed channel, a more secure guiding of the bag web is achieved. Furthermore is achieved the advantage that different weights of the two juxtaposed bag items will not draw the web askew. By using a channel at the central support region it becomes possible to fill the two juxtaposed bags with different weight. They can also be filled at different times. The requirements for positioning of filling funnels and similar filling equipment will therefore be more flexible than in a situation where simultaneous filling of two juxtaposed bags has to be performed.
The guide means can thus be designed according to the above described prior art techniques as well as the peripheral areas of the bag items can be designed according to the prior art techniques. There is only need for modifying the filling station in a way so that it e.g. has two filling units that fill the two juxtaposed bag items simultaneously.
Carrier chains or similar in the guide means can therefore be moved through a course wherein in the filling station they will draw the two outermost bag edges apart in such a way that the two juxtaposed bag items are caused to open in order to enable filling of products into the two bag items from above or possibly from the side. The bag edges can then be guided together again for the purpose of final closing and cutting off of the filled bag items.
At the end of the filling station, the guide means will typically be drawn apart such that the cut off bags can be gripped and moved away, or just fall down upon a conveyor belt.
It is not important how accurately the conveying is effected, whether a certain tension arises on the bag web during conveying if carrier chains provided with studs are used, as the bag web will be conveyed in full synchronisation with the carrier chains in a secure way.
According to an embodiment, the method may be peculiar in that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are joined by welding or welded together with the central support region. Hereby is achieved an improved guiding of the outermost bag opening edges.
According to a further embodiment, the method may be peculiar in that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are free peripheral areas. This simplifies the bag making itself, though the free peripheral areas put greater demands on guidance during conveying of the bag web through the apparatus.
According to an embodiment, the apparatus may be peculiar in that the support rail includes an endless band, belt or similar for supporting the bag web. The bands or belts may thereby contribute to the conveying of the bag web. However, usually it is preferred to use a smooth guide rail on which the bag web slides.
According to a further embodiment, the apparatus may be peculiar in that the filling station includes a first and a second filling unit, or alternatively includes a displaceable filling unit for filling the two juxtaposed bag items. The choice of filling unit depends on whether it is the same articles that are filled into both bags, or alternatively whether the advantage achieved by the invention by the option of filling different articles into two bag items conveyed in parallel is utilised.
According to a further embodiment, the apparatus may be peculiar in that the guide means include conveyor chains with projecting parts projecting freely from the conveyor chains and which can engage perforations or holes in respective peripheral areas, a guide channel that can engage a bead in respective peripheral areas, guide rails that can engage a channel in respective peripheral areas, or squeezed chains or belts that can engage respective peripheral areas by friction. As mentioned, by the invention the options known from the prior art described in the introduction can be applied.
According to an embodiment, the bag web may be peculiar in that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are joined by welding or welded together with the central support region. Hereby is achieved a better guiding of the outermost peripheral areas by conveying through the apparatus.
According to a further embodiment, the bag web may be peculiar in that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are free peripheral areas. This simplifies the bag production.
According to a further embodiment, the bag web may be peculiar in that the bag web is formed of a film web which is folded about folding lines in longitudinal direction of the bag web, the folding lines disposed with a spacing largely corresponding to one fourth of the width of the film web from each side edge of the film web for forming the two juxtaposed bag items. The two juxtaposed bag items can thus advantageously be made from one film web without any need of combining several film webs.
According to a further embodiment, the bag web may be peculiar in that the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a series of perforations for the guide means in an apparatus according to the invention. Secure and firm gripping of the peripheral areas is hereby achieved.
According to a further embodiment, the bag web may be peculiar in that the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a longitudinal bead for engaging the guide means in an apparatus according to the invention. The guide means will include a channel or a chain which by friction can grip around the bead.
According to a further embodiment, the bag web may be peculiar in that the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a longitudinal channel for engaging the guide means in an apparatus according to the invention. The guide means will include guide rails that can be received in the channels and thereby provide secure guiding of the peripheral areas.
When performing the invention, the constructional details of bag web and apparatus known from the two European patents EP 1 087 890 and EP 1 451 069 can therefore be applied. Thus no detailed explanation thereof is given.
Also, only bag webs with two juxtaposed bags have been mentioned. However, within the scope of the invention it will be possible to increase the number of juxtaposed bags such that even three or four bags are juxtaposed in transverse direction and moved through a filling apparatus.
In the following, the invention will be explained in more detail with reference to the enclosed schematic drawing where the channel essential for the invention in the central support region is only seen in
In the explanation of the Figures, identical or corresponding elements will be provided with the same designations in different Figures. Therefore, no explanation of all details will be given in connection with each single Figure/embodiment.
In
Between the upper edge 8 and the cutting lines 16, the peripheral areas 40 of the web are penetrated by a single row of perforations 18.
This previously made web 4, which instead of being rolled up better can appear in a supply box in zigzag folded shape, is unwound by a filling unit on a support bar or rail 20 extending from a fixed support member 22 of the unit and serving as simple support for the closed upper edge 8 of the web 4.
At a short distance in front of the carrier member 22, the support bar 20 has an upwardly projecting cutter member 24 which by advancing the web will continuously cut the upper edge of the latter, and thereafter is arranged a continuing carrier system consisting of opposing parallel chain runs 26 that are made with upright holding studs 28 for engaging holes 18 in respective top parts of the web that are laid out at both sides, and by a pressing roller 30 which after threading the film web in provides for drawing down the said unfolded upper edge areas of the web 4 towards the firmly supported carrier chains 26 for horizontal bearing against the top sides of the latter, and thereby under pivoting down of the holes 18 in such a way that the holes 18 are pivoted down and engage over the chain studs 18. The pressing roller 30 has turned-in grooves 32 for enabling free passage of the outer end parts of the chain studs 28, and in these grooves there are embedded transversely positioned studs (not shown) which like a cogwheel can interact with the chain studs 28 for automatic synchronous driving of the pressing roller 30.
The opposing upper edge parts of the web 4 will then be securely anchored to the carrier studs 28, and the carrier chains may then be guided through a desired course for successive opening of the bag items as indicated by 34, whereby they can be filled by a filling apparatus 36 disposed above the open bag item and for closing the items after filling thereof. The filling apparatus 36 is provided with a filling unit in the form of a filling nozzle 38. It is considered unnecessary to indicate this in more detail. However, it is to be noted that the studs 28 are provided in the neutral lines of the chains such that the bag item web is not subjected to tensioning or slacking in passages with changes of direction.
The filled bags are released from the rest of the web, which is rolled up as excess, by weld closing of the bag items immediately under the top of the slits 10 and possible subsequent cutting off.
It is to be mentioned that on the fixed carrier member 22 there is preferably provided a guide body with a double-wing ploughshare shape that actively produces or initiates the shown unfolding of the perforated web periphery areas, whereby an improved security can be achieved with regard to the important function that is the guiding of the holes down over the studs 28.
In a situation before the partial view shown in
The bag items 12 have side edges that are closed by means of welds 14.
In
In the central support region 42 connecting the two juxtaposed bag items 12, there is here provided a closed channel 65 serving as support on the support rail 20 at the insertion of the bag webs in an apparatus according to the invention.
In
The guide rail mentioned by the various embodiments may consist of a smooth rail on which the central support region slides. The guide rail may alternatively comprise belts, chains or similar provided with an endless run in such a way as to contribute to conveying the bag web along the conveyor path into and through the filling station.
Claims
1. A method for packing articles, liquid or loose material in film bags which are conveyed through a filling station in a continuous web of bag items, wherein the bag openings are kept open for reception of articles after which the bags are closed and separated from the web, by which method the bag web initially and along its opening edges is brought into guiding connection with guide means adapted for retaining and guiding peripheral areas at the opposing bag opening edges along a conveyor path through the filling station, as in connection with this passage the guide means force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, joining the bag opening edges for closing the bags, by which method the opposing bag opening edges are mutually unfolded and by which method the bag web is brought to engage the guide means by being conveyed on a support rail, the guide means ensuring retention of the bag web along the conveyor path through the filling station, wherein the bag web is provided with a central support region extending longitudinally of the bag web, the central support region formed as an entirely or partially closed channel, and where the central support region connect bag items that are disposed side by side transversely of the web, the central support region being conveyed on the support rail along the conveyor path through the filling station, and that peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are brought in guiding connection with the guide means.
2. Method according to claim 1, wherein the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are joined by welding or welded together with the central support region.
3. Method according to claim 1, wherein the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are free peripheral areas.
4. An apparatus for packing articles, liquid or loose material in film bags which are conveyed through a filling station in a continuous web of bag items, wherein the bag openings are kept open for reception of articles, after which the bags are closed and separated from the web, by which method the bag web initially and along its opening edges is brought into guiding connection with guide means adapted for retaining and guiding peripheral areas at opposing bag opening edges along a conveyor path through the filling station, as in connection with this passage the guide means force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, join the bag opening edges for closing the bags, by which method the opposing bag opening edges are mutually unfolded and by which method the bag web is brought to engage the guide means by being conveyed on a support rail, the guide means ensuring retention of the bag web along the conveyor path through the filling station, and wherein the bag web is provided with a central support region extending longitudinally of the bag web, the central support region formed as an entirely or partially closed channel, and where the central support region connect bag items that are disposed side by side transversely of the web, the central support region being conveyed on the support rail along the conveyor path through the filling station, and that peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are brought in guiding connection with the guide means, the apparatus including:
- a filling station in which the bag openings are kept open for reception of articles;
- guide means adapted for retaining and guiding peripheral areas at the opposing outer bag opening edges along a conveyor path through the filling station, as in connection with this passage the guide means force the bag opening edges apart for successive opening of the bags in the filling station, and then, after filling the bags, joining the bag opening edges for closing the bags again;
- a support rail for conveying the bag web for engagement with the guide means, wherein the support rail extends along the conveyor path through the filling station for supporting the bag web at a central support region extending longitudinally of the bag web and connecting bag items that are disposed side by side transversely of the web, as the support rail is adapted for being received in the entirely or partially closed channel in the central support region of the bag web.
5. Apparatus according to claim 4, wherein the support rail includes an endless band or belt for supporting the bag web.
6. Apparatus according to claim 4, wherein the filling station includes a first and a second filling unit, or alternatively includes a displaceable filling unit for filling the two juxtaposed bag items.
7. Apparatus according to claim 4 wherein the guide means include conveyor chains with projecting parts projecting freely from the conveyor chains and which can engage perforations or holes in respective peripheral areas, a guide channel that can engage a bead in respective peripheral areas, guide rails that can engage a channel in respective peripheral areas, or squeezed chains or belts that can engage respective peripheral areas by friction.
8. An apparatus according to claim 4, the bag web including a contiguous series of bag items separated by a number of slits extending from a bottom edge of the web to a point below a upper edge of the web, the lateral edges of the webs being closed by welds as the bag web includes a central support region extending longitudinally of the bag web, the support region connecting bag items that are disposed side by side transversely of the web, wherein the central support region is formed as an entirely or partially closed channel, and that the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are adapted to be brought into guiding connection with guide means.
9. Bag web according to claim 8, wherein the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are joined by welding or welded together with the central support region.
10. Bag web according to claim 8, wherein the peripheral areas at the outermost opposite bag opening edges of two juxtaposed bag items are free peripheral areas.
11. Bag web according to claim 8, wherein the bag web is formed of a film web which is folded about folding lines in longitudinal direction of the bag web, the folding lines disposed with a spacing largely corresponding to one fourth of the width of the film web from each side edge of the film web for forming the two juxtaposed bag items.
12. Bag web according to claim 8, wherein the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a series of perforations for the guide means.
13. Bag web according to claim 8, wherein the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a longitudinal bead for engaging the guide means.
14. Bag web according to claim 8, wherein the peripheral areas of the bag web at the outermost opposite bag opening edges of two juxtaposed bag items are each provided with a longitudinal channel for engaging the guide means.
Type: Application
Filed: Jun 26, 2015
Publication Date: May 18, 2017
Inventor: Henrik Pape (Horsens)
Application Number: 15/309,887