LIGHTGUIDE AS LUMINAIRE
A lightguide functioning as a luminaire. The luminaire includes at least one solid state light source, such as an LED, and a lightguide configured to receive light from the solid state light source. Light from the light source is coupled into the lightguide and transported within it by total internal reflection until the light exits the lightguide. A shape of the lightguide causes and directs extraction of the light, and can also be used to create a particular pattern of the extracted light. Such shapes include linear wedges and twisted wedges. Optical films can be included on the light input and output surfaces of the lightguide.
This application is a continuation of U.S. application Ser. No. 13/895,463, filed May 16, 2013, now pending, the disclosure of which is incorporated by reference in its entirety herein.
BACKGROUNDLight emitting diodes (LEDs) are essentially point sources of light. Typically, light bulb-shaped lighting applications using LEDs have the LEDs disposed inside of a diffusing dome. The light radiates out from the LEDs through the dome in a fashion similar to an incandescent light bulb. To further control the emission, directionality, and quality of the light, these light bulb-shaped housings are put into fixtures to create luminaires, which are considered complete lighting units. Luminaires using LEDs thus typically require several components, in addition to the LEDs and diffusing dome, to function as a complete lighting unit. Accordingly, a need exists for improved and more versatile luminaires incorporating LEDs or other solid state light sources.
SUMMARYA luminaire, consistent with the present invention, includes at least one solid state light source and a lightguide configured to receive light from the solid state light source. Light from the light source is coupled into the lightguide and transported within it by total internal reflection until the light exits the lightguide. A shape of the lightguide causes extraction of the light from the lightguide. The shape also directs the extracted light from the lightguide and can cause the light to be extracted in a particular pattern. The luminaire can have various types of optical films on the light input and light output sides of the lightguide.
The accompanying drawings are incorporated in and constitute a part of this specification and, together with the description, explain the advantages and principles of the invention. In the drawings,
A shaped luminaire includes at least one light source and a lightguide where light from the light source is coupled into the lightguide and transported by total internal reflection until it exits the lightguide. As a result of the lightguide shape, at particular locations on the lightguide not all light will be reflected due to total internal reflection and will instead exit the lightguide. The shape of the luminaire can include different levels of shape scales to control the light distribution. On a large scale the shape is the form of the lightguide, such as a cone, pyramid, wedge, or other shape. On a smaller scale the lightguide is shaped by having the cross section change. For example, in one aspect the thickness of the lightguide increases in order to collimate and inject the light efficiently into the remainder of the lightguide. In another aspect the thickness of the lightguide decreases in order to extract the light in an efficient manner. In addition to use of shape to extract light, microstructures or nanostructures on a surface of the lightguide can be used in order to further vary the extraction of light from the lightguide.
Examples of shaped lightguide luminaires are described in U.S. patent application Ser. No. 13/331,119, entitled “Lightguide as Luminaire,” and filed Dec. 20, 2011, which is incorporated herein by reference as if fully set forth.
Light sources 24 in ring 14 in this and other embodiments would be connected to a power source and driver for activating and controlling them. An example of a circuit for driving LEDs for a solid state light is disclosed in U.S. Patent Application Publication No. 2012/0001558, which is incorporated herein by reference as if fully set forth. Aside from LEDs, other solid state light sources can be used such as organic light emitting diodes (OLEDs). Also, the light sources and ring can be mounted on a base providing for thermal management and cooling. For example, if the base is implemented with a metal plate the plate can function as a heat sink to conduct and dissipate heat from the light sources. Other thermal management features are possible for cooling the luminaire.
Lightguide 12 in this embodiment has a generally conical shape with an inner radius 26 and an outer radius 28 that both decrease (taper inwardly) from light input end 16 to distal end 18. In this embodiment, lightguide 12 has a continuous cross sectional shape between the light input end and the distal end, meaning the lightguide has no apertures, discrete or continuous extraction elements, or other openings from a cross sectional view as illustrated in
In operation, the light from light sources 24 is injected or otherwise coupled into lightguide 12 at light input end 16 and transported within the lightguide by total internal reflection until the light exits lightguide 12, possibly along one or both of surfaces 20 and 22, and also possibly at distal end 18. A shape of lightguide 12 causes extraction of the light, and the shape directs the extracted light from lightguide 12. The shape of lightguide 12 can also cause the extracted light to exit lightguide 12 in a particular exiting light pattern. For example, such pattern can be controlled by tapering or bending lightguide 12, or both tapering and bending it, where opposing side surfaces of lightguide 12 are not parallel as shown in
These parameters can be varied in order to design a shape of the lightguide to cause extraction of light in a particular exiting light pattern. For example, the taper of the lightguide can be adjusted to make the extracted light more collimated or more dispersed. Also, the taper of the lightguide can vary in one direction, such as from the light input end to the distal end, or the taper can vary in multiple directions. The shape of the distal end can also be configured to further control the light output distribution in combination with the overall shape of the lightguide. For example, rather than being flat, the distal end can have a scalloped, sawtooth, or other non-flat shape.
The shape of the lightguide alone can thus cause the extraction of light from it, possibly in a particular exiting light pattern, as determined by these parameters.
Therefore, using the shape of the lightguide to extract light makes the luminaire possible as a stand-alone device. The source of light (the bulb or light source) and the fixture need not necessarily be separate entities in order to create a useful, designed luminaire. Alternatively, the extraction of light can be caused by the shape of the lightguide in conjunction with other features such as microstructures, nanostructure, or coatings on a surface of the lightguide, in which case the light can be extracted from multiple sides of the lightguide. The luminaire can optionally include multiple lightguides each individually functioning as luminaires.
Although a round shape is shown for causing light extraction, the lightguide can include other types of shapes causing and directing the light extraction. For example, the lightguide can have a rectangular cross sectional shape between the light input end and the distal end with the lightguide tapering inwardly (becoming narrow) from the light input end to the distal end. This tapered shape can cause a particular light extraction along the lightguide surfaces between the light input end and the distal end with a remaining portion of light extracted at the distal end. Several of these rectangular lightguides can optionally be mounted adjacent one another to design a chandelier type light fixture with the individual lightguides as the luminaires in the light fixture. Other types of shapes for lightguides as lumaires are also possible as further described below.
Although the round shape is shown having an opening at the distal end, the lightguide need not have an opening at the distal end. For example, the distal end of the lightguide may come to a point (similar to a cone), a curved region (similar to an acorn), a flat region (similar to a truncated spheroid), or any other closed shape.
The optical films adjacent the input and output surfaces of the lightguide can be in physical contact with the lightguide, have an air gap between the films and lightguide, have no air gap between the films and lightguide, or be separated from the lightguide by an intervening layer such as an adhesive. The optical films can be secured with, for example, an adhesive, frame, or other fasteners.
The optical films on the output surfaces of the lightguide can optionally include films to provide for particular decorative or architectural effects. Examples of decorative films include the FASARA Glass Finish products from 3M Company, St. Paul, Minn.
When optical films with microstructured surfaces are included on the output surfaces, those films can be arranged with the microstructures facing toward the lightguide or facing away from the lightguide, and an ultra-low index material can be used in between the microstructured films and the output surfaces of the lightguide, particularly when the microstructured features are facing toward the lightguide. Examples of ultra-low index materials are described in U.S. Patent Applications Publication Nos. 2012/0021134 and 2012/0027945, both of which are incorporated herein by reference as if fully set forth.
The input surface of the lightguide can optionally include a tape that provides for light mixing from the LEDs, an example of which is the 3M Uniformity Tape product from 3M Company, St. Paul, Minn.
The input surface of the lightguide can also optionally include structured features facing toward or away from the lightguide in order to avoid or reduce off-axis glare, for example. These features can be used instead of a collimation controlling film on the input surface.
For luminaires 82, 96, and 104, the rail and base can be implemented with metal, for example, such as aluminum. The lightguides 84, 98, and 106 can optionally have optical films on their light input and output surfaces, or structures on their input surfaces, as described with reference to
The lightguides for the luminaires can be implemented with, for example, a transparent or translucent material capable of receiving light from the one or more solid state light sources and emitting the light. For example, the lightguides can be made of an optically suitable material such as acrylic, polycarbonate, polyacrylates such as polymethyl methacrylate, polystyrene, glass, or any number of different plastic materials having relatively high refractive indexes. The material can be cast or molded, for example, to form the lightguides. The surfaces of the lightguides can optionally be polished. Furthermore, the optical guide can include a matrix material that can contain light frequency shifting chromaphores to obtain a more desirable color rendering index, and examples of matrix stabilized dyes are described in U.S. Pat. No. 5,387,458, which is incorporated herein by reference as if fully set forth. The lightguide can optionally include bulk scatter elements, such as particles within the lightguide, to provide for a soft glow appearance when the lightguide is illuminated by the solid state light sources.
The luminaires can include various optional features. A diffuser can be included over the distal end of the lightguide. The lightguide can also include various coatings for color effects or other purposes. Microstructures or nanostructures, possibly distributed within a pattern, can be included on a surface of the lightguide to extract light in conjunction with the extraction caused by the lightguide shape. The microstructures or nanostructures can include scattering or refracting features. Also, the light from the light sources can be at least partially pre-collimated in order to control extraction of the light in one direction along with lightguide shape to control extraction in another direction. If multiple different colored light sources such as LEDs are used, each color can be pre-collimated to a certain degree, and the light input end of the lightguide can include multiple injection regions for the various colors in order to facilitate a desired light output color and pattern.
The lightguide can optionally include a functional coating applied to one or more of its surfaces. Examples of functional coatings include the following. Coatings with optical functions include coatings to provide for anti-reflection, radiation shielding, photoluminescence, and IR emission for passive temperature control. Coatings with physical and mechanical functions include coatings to provide for anti-abrasion, scratch resistance, and hardcoats, examples of which are the hardcoat products for scratch resistance from Momentive Performance Materials Inc., Albany, N.Y. Coatings with chemical and thermodynamic functions include coatings to provide for dirt repellence, anti-fingerprint, and anti-corrosion. Coatings with biological functions include coatings to provide for anti-microbial properties. Coatings with electromagnetic solid state functions include coatings to provide for anti-static and electromagnetic shielding.
Claims
1. A luminaire, comprising:
- at least one solid state light source;
- a lightguide configured to receive light from the at least one solid state light source, the lightguide having an input surface and having one or more output surfaces; and
- an optical film adjacent the input surface,
- wherein the light from the at least one solid state light source is coupled into the lightguide at the input surface and transported within the lightguide by total internal reflection until the light exits the lightguide at the one or more output surfaces,
- wherein a shape of the lightguide causes extraction of the light from the lightguide and the shape directs the extracted light from the lightguide;
- wherein the cross section of the light guide increases along a length of the lightguide and wherein at least one output surface extends along the length of the lightguide.
2. The luminaire of claim 1, wherein the optical film comprises a collimation controlling film.
3. The luminaire of claim 1, wherein the optical film comprises a light spreading film.
4. The luminaire of claim 1, wherein the light exits the lightguide in an exiting light pattern determined by the shape of the lightguide.
5. The luminaire of claim 4, wherein the lightguide has a bend, and wherein the exiting light pattern is at least partially controlled by bend in the lightguide.
6. The luminaire of claim 4, wherein the exiting light pattern is at least partially controlled by features on a surface of the lightguide.
7. A luminaire, comprising:
- at least one solid state light source;
- a lightguide configured to receive light from the at least one solid state light source, the lightguide having an input surface and having one or more output surfaces; and
- an optical film adjacent the input surface,
- wherein the light from the at least one solid state light source is coupled into the lightguide at the input surface and transported within the lightguide by total internal reflection until the light exits the lightguide at the one or more output surfaces,
- wherein a shape of the lightguide causes extraction of the light from the lightguide and the shape directs the extracted light from the lightguide;
- wherein the cross section of the light guide decreases along a length of the lightguide and wherein at least one output surface extends along the length of the lightguide.
8. A luminaire, comprising:
- at least one solid state light source;
- a lightguide configured to receive light from the at least one solid state light source, the lightguide having an input surface and having one or more output surfaces; and
- structured features on the input surface,
- wherein the light from the at least one solid state light source is coupled into the lightguide at the input surface and transported within the lightguide by total internal reflection until the light exits the lightguide at the one or more output surfaces,
- wherein a shape of the lightguide causes extraction of the light from the lightguide and the shape directs the extracted light from the lightguide;
- wherein the cross section of the light guide either decreases or increases along a length of the lightguide and wherein at least one output surface extends along the length of the lightguide.
9. The luminaire of claim 8, wherein the structured features comprise prisms.
10. A luminaire, comprising:
- at least one solid state light source;
- a lightguide configured to receive light from the at least one solid state light source, the lightguide having an input surface and having one or more output surfaces; and
- an optical film adjacent at least one of the output surfaces,
- wherein the light from the at least one solid state light source is coupled into the lightguide at the input surface and transported within the lightguide by total internal reflection until the light exits the lightguide at the one or more output surfaces,
- wherein a shape of the lightguide causes extraction of the light from the lightguide and the shape directs the extracted light from the lightguide;
- wherein the cross section of the light guide either decreases or increases along a length of the lightguide and wherein at least one output surface extends along the length of the lightguide.
11. The luminaire of claim 10, wherein the optical film comprises a light redirecting film.
12. The luminaire of claim 10, wherein the light exits the lightguide in an exiting light pattern determined by the shape of the lightguide.
13. The luminaire of claim 12, wherein the lightguide has a bend, and wherein the exiting light pattern is at least partially controlled by bend in the lightguide.
14. The luminaire of claim 12, wherein the exiting light pattern is at least partially controlled by features on a surface of the lightguide.
Type: Application
Filed: Jun 2, 2017
Publication Date: Sep 21, 2017
Inventors: RAYMOND P. JOHNSTON (LAKE ELMO), ROBERT L. BROTT (WOODBURY, MN), PATRICK R. FLEMING (LAKE ELMO, MN), KARL J.L. GEISLER (SAINT PAUL, MN), KAYLA A. HAGENS (COTTAGE GROVE, MN), STEVEN G. LUCHT (INVER GROVE HEIGHTS, MN), CHARLES N. DEVORE (HUGO, MN), JOSEPH W. WOODY, V (SAINT PAUL, MN), DAVID SCOTT THOMPSON (WEST LAKELAND, MN)
Application Number: 15/612,618