SHOE BODY-FORMING PIECE AND MANUFACTURING METHOD THEREOF
A shoe body-forming piece includes an upper portion including an instep portion and a pair of heel portions separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and a shoe-sleeve portion having a connection side at least partially connected to the inner edge, wherein the upper portion and the shoe-sleeve portion are knitted from at least one yarn to form a unitary knit construction with a plurality of courses and wales, so that the shoe body-forming piece does not have any sewing portion as the knitting process is completed; when the shoe body-forming piece is processed to form a shoe body, the upper portion corresponds to a fore portion, a lateral portion, and a heel portion of a foot, and the shoe-sleeve portion corresponds to an ankle portion of the foot.
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The invention generally relates to a shoe body-forming piece and a manufacturing method thereof. Particularly, the invention relates to a shoe body-forming piece with a shoe-sleeve portion and a manufacturing method thereof.
2. Description of the Prior ArtConventional shoes are often of poor ventilation due to the material used and may sometimes cause an uncomfortable feeling. A user's feet are often enclosed in the shoes for a substantial amount of time, so disease may be easily caused on the feet if the shoes are of poor ventilation. Further, in the conventional manufacturing method of shoes, a large amount of material is wasted during the cutting, jointing, and trimming processes. This causes an environmental issue and also increases the manufacture cost of shoes.
In addition, conventional shoes usually cover the portion of foot below the ankle. In the outdoor activities such as mountain-climbing, running, and ball-playing that require large amount of foot movements, the protection to the ankle is obviously insufficient, and it is likely to cause foot injury.
SUMMARY OF THE INVENTIONIn view of the prior arts, it is an object of the present invention to provide a shoe body-forming piece and a manufacturing method thereof, wherein the shoe body-forming piece has a unitary knit construction of an upper portion and a shoe-sleeve portion, not only providing air permeability and hygroscopicity, but also providing enhanced protection to the ankle portion, making the shoe body-forming piece is applicable to a variety of shoes.
It is another object of the invention to provide a method for forming a shoe body-forming piece. The method includes providing at least one yarn to knit a shoe-sleeve portion according to a predetermined number of stitches and retaining a plurality of to-be-weaved loops after the shoe-sleeve portion is formed; providing at least two yarns to knit a pair of symmetric heel portions respectively outside two sides of the shoe-sleeve portion; when the knitting of the pair of heel portions arrives the plurality of to-be-weaved loops, the plurality of to-be-weaved loops is simultaneously knitted to connect the pair of heel portions and the shoe-sleeve portion; and continuously knitting one of the at least two yarns of the pair of heel portions to form an instep portion, so the instep portion and the pair of heel portions are combined to form an upper portion; when the knitting of the instep portion arrives the plurality of to-be-weaved loops, the plurality of to-be-weaved loops is simultaneously knitted to connect the instep portion and the shoe-sleeve portion.
In an embodiment, the number of the plurality of to-be-weaved loops is less than the predetermined number of stitches, so the shoe-sleeve portion is merely partially connected to the upper portion. In another embodiment, the number of the plurality of to-be-weaved loops is equal to the predetermined number of stitches, so one side of the shoe-sleeve portion is substantially completely connected to the upper portion along an inner edge defined by the instep portion and the pair of heel portions.
In an embodiment, the shoe-sleeve portion is knitted by a tubular double knitting manner, so the shoe-sleeve portion has a first knit surface and a second knit surface, and the tubular double knitting manner includes: alternatively casting on the at least one yarn according to the predetermined number of stitches to form a first starting side of the first knit surface; alternatively backwards casting on the at least one yarn according to the predetermined number of stitches to form a second starting side of the second knit surface; knitting the at least one yarn to connect the first starting side to form the first knit surface, backwards knitting the at least one yarn to connect the second starting side to form the second knit surface, and repeatedly knitting the first knit surface and the second surface; and after the shoe-sleeve portion is formed, retaining a portion of a plurality of stitches of one of the first knit surface and the second knit surface as the plurality of to-be-weaved loops.
In an embodiment, the step of forming the first starting side and the second starting side includes: casting on the at least one yarn to form the first starting side in a manner of every two alternative stitches spaced by two empty needles; before forming the second starting side, changing the first starting side from the manner of every two alternative stitches spaced by two empty needles to a manner of every two non-alternative stitches spaced by one empty needle; backwards casting on the at least one yarn to form the second starting side in the manner of every two alternative stitches spaced by two empty needles; changing the second starting side from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle; and changing the first starting side from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles.
In an embodiment, the step of repeatedly knitting the first knit surface and the second knit surface includes: before backwards knitting the second knit surface, changing the first knit surface from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle; changing the second starting side from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles, and backwards knitting the second knit surface; before repeatedly knitting the first knit surface, changing the first knit surface from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the first knit surface; and before repeatedly knitting the second knit surface, changing the second knit surface from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the second knit surface.
In an embodiment, the method further includes extending an inlaid strand through two opposite ends of the shoe-sleeve portion when the at least one yarn is knitted to form the shoe-sleeve portion.
In an embodiment, the method further includes pulling the inlaid strand tightly, so the two opposite ends of the shoe-sleeve portion is secured together by the inlaid strand, and the shoe-sleeve portion has a sleeve structure.
In another embodiment, the invention provides a shoe body-forming piece formed by the method described above, wherein the shoe body-forming piece is characterized in that: the pair of heel portions are separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and the shoe-sleeve portion has a connection side at least partially connected to the inner edge, and a connection line is formed between the shoe-sleeve portion and the upper portion.
In an embodiment, the connection line extends along only a portion of the inner edge. In another embodiment, the connection line extends substantially completely along the inner edge.
In an embodiment, the shoe-sleeve portion has a seamless integral sleeve structure, and the shoe-sleeve portion is partially connected to the inner edge, so a connection line formed between the shoe-sleeve portion and the upper portion extends along only a portion of the inner edge.
In an embodiment, the invention provides a shoe body-forming piece including an upper portion having an instep portion and a pair of heel portions separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and a shoe-sleeve portion having a connection side at least partially connected to the inner edge, wherein the upper portion and the shoe-sleeve portion are knitted from at least one yarn to form a unitary knit construction with a plurality of courses and wales, so that the shoe body-forming piece does not have any sewing portion as the knitting process is completed; when the shoe body-forming piece is processed to form a shoe body, the upper portion corresponds to a fore portion, a lateral portion, and a heel portion of a foot, and the shoe-sleeve portion corresponds to an ankle portion of the foot.
The invention provides a shoe body-forming piece and a manufacturing method thereof. Particularly, the invention provides a knitted shoe body-forming piece with a shoe-sleeve portion to be applied to various shoes and to provide flexibility, comfortability, and permeability as well as protection to the ankle. For a throughout understanding of the invention, details of steps and structures of the invention will be described. Any manufacturing process and specific steps for manufacturing the structure of shoe that are well known in the art will not be described in order not to impose undue limitations to the invention.
As shown in
The upper portion 110 includes an instep portion 112 and a pair of heel portions 114 separately disposed on one side of the instep portion 112 to make the upper portion 110 have a substantially U-shaped configuration outlined by a perimeter edge 110a and an inner edge 110b. Specifically, the upper portion 110 has a flat U-shaped profile as the pair of heel portions 114 connected to the instep portion 112. The perimeter edge 110a is defined by the outer edge of the instep portion 112 and the outer edges of the pair of heel portions 114. The inner edge 110b is defined by the adjacent inner edges of the pair of heel portions 114 and the upper edge of the instep portion 112. That is, the adjacent sides of the pair of heel portions 114 and the upper side of the instep portion 112 define an opening 130 of the U-shaped profile, i.e. the inner edge 110b defines the opening 130 of the U-shaped profile. In this embodiment, the shoe-sleeve portion 120 has a substantial rectangular shape, and the shoe-sleeve portion 120 has a connection side 120a (e.g. the bottom side) at least partially connected to the inner edge 110b. In this embodiment, the connection side 120a side is partially connected to the inner edge 110b. Specifically, the middle part of the connection side 120a is connected to the inner edge 110b at the bottom of the opening 130.
The method of forming the shoe body-forming piece 100 includes knitting at least one yarn to form an upper portion 110 and a shoe-sleeve portion 120 consisting of a plurality of courses and wales. Preferably, the at least one yarn is knitted firstly to form the shoe-sleeve potion 120 and the knitting continues at the connection side 120a to form the upper portion 110, so the connection side 120a is merely partially connected to the inner edge 110b of the upper potion 110. Specifically, the at least one yarn is knitted back and forth along the X direction to form the shoe-sleeve portion 120 in a substantial rectangular shape. Preferably, the course direction of the shoe-sleeve portion 120 is substantially parallel to the X direction, and the wale direction of shoe-sleeve portion 120 is substantially parallel to the Y direction, so the lowest course in the Y direction is the connection side 120a of the shoe-sleeve portion 120, and the wale direction of the shoe-sleeve portion 120 is perpendicular to the connection side 120a. At least one yarn is knitted from the opposite sides of the shoe-sleeve portion 120 to form the pair of heel portions 114 and the instep portion 112, and the connection side 120a of the shoe-sleeve portion 120 is connected only to the middle part of the upper portion 110. Once the knitting process is completed, the upper portion 110 and the shoe-sleeve portion 120 are connected without any sewing portion, so the manufacturing process can be simplified by eliminating the cutting, sewing processes and the material cost and the labor cost are also reduced.
As shown in
Specifically, in an embodiment, the knitting process of the shoe body-forming piece 100 is preferably performed by a flat knitting machine with double needle beds. For example, in the step (a), the shoe-sleeve portion 120 is preferably knitted by a double knitting manner, so the shoe-sleeve portion 120 is a flat rectangular knit fabric with two technique surfaces on opposite sides, and when the shoe-sleeve portion 120 is formed, a plurality of loops (such as to-be-weaved loops a˜c) of the connection side 120a is retained. For example, only the to-be-weaved loops a˜c in the middle part of the connection side 120a are retained on the needle bed and will be weaved to connect the upper portion 110. That is, after the shoe-sleeve portion 120 is formed, the number of the plurality of to-be-weaved loops that is retained on the needle bed is less than the predetermined number of stitches, so the shoe-sleeve portion 120 is only partially connected to the upper portion 110.
In the step (b), outside one side of the shoe-sleeve portion 120 (such as the left side 120b on the drawing), at least one yarn is provided and knitted from left to right, preferably in a double knitting manner, to form the left heel portion 114′ with a predetermined number of stitches. Next, outside the other side of the shoe-sleeve portion 120 (such as the right side 120c on the drawing), at least another one yarn is provided and knitted from left to right, preferably also in the double knitting manner, to form the right heel portion 114″ with the same predetermined number of stitches. Then, from right to left, the right heel portion 114″ and the left heel portion 114′ are sequentially backwards knitted. The knitting of the left heel portion 114′ and the right heel portion 114″ is repeated back and forth till reaching the plurality of to-be-weaved loops a˜c. When the knitting of the left heel portion 114′ and the right heel portion 114″ arrives the plurality of to-be-weaved loops a˜c, the to-be-weaved loops a˜c are respectively simultaneously knitted to connect the pair of heel portions 114′, 114″ and the shoe-sleeve portion 120. For example, when the stitch a′ of the left heel portion 114′ corresponds to the to-be-weaved loop a of the shoe-sleeve portion 120, the to-be-weaved loop a can be simultaneously knitted with the stitch a′ by moving the needle bed. Then, on the symmetric right heel portion 114″, the corresponding stitch b′ of the right heel portion 114″ is simultaneously knitted with the to-be-weaved loop b of the shoe-sleeve portion 120. The connection of the pair of heel portions 114′, 114″ and the shoe-sleeve portion 120 is continued by knitting back and forth until the to-be-weaved loops a˜c are connected to the stitches a′˜c′ of the pair of heel portions 114′, 114″, respectively.
In the step (c), one of the at least two yarns of the pair of heel portions 114′, 114″ is continuously knitted to form the instep portion 112, so the instep portion 112 and the pair of heel portions 114′, 114″ are combined to form the upper portion 110. When the knitting of the instep portion 112 arrives the plurality of to-be-weaved loops a˜c, the plurality of to-be-weaved loops a˜c is simultaneously knitted to connect the instep portion 112 and the shoe-sleeve portion 120. For example, when the right heel portion 114″ is backwards knitted and the stitch c′ of the right heel portion 114″ corresponds to and is knitted with the to-be-weaved loop c of the shoe-sleeve portion 120, the yarn of the right heel portion 114″ is continuously knitted to connect the left heel portion 114′ to form the instep portion 112, and the knitting is repeated back and forth to form the instep portion 112. The shoe body-forming piece 100 made by the above method is shown in
As shown in
Moreover, the two opposite ends 120b, 120c (shown in
In addition, when the upper portion 110 and/or the shoe-sleeve portion 120 are formed, at least one thermal plastic yarn can be knitted simultaneously. When the shoe body-forming piece 100 is processed to form the shoe body 10, since the thermal plastic yarn is thermal-curable, by thermal molding, the thermal plastic yarn can be melted to be uniformly distributed over the shoe body 10 (e.g. the instep portion 112 and the heel portions 114) and then harden to support the shape of the shoe body 10 and to enhance the structural strength of the shoe body 10, preventing the shoe body 10 from being un-shapeable. The material of the thermal plastic yarn includes any suitable thermal curable material including, but not limited to, nylon, polyester, acrylic, etc. It is noted that the shoe body 10 can be shaped by other methods, not limited to the use of thermal plastic yarn during the knitting process.
As shown in
In another embodiment, as shown in
In the above embodiment, the shoe-sleeve portion 120 is shown to be partially connected to the upper portion 110, but the shoe-sleeve portion 120 and the upper portion 110 can be connected by a different way. In another embodiment, as shown in
In an embodiment, the shoe body-forming piece 100′ can be formed by a method similar to the method shown in
In the step (b), outside one side of the shoe-sleeve portion 220 (such as the left side 220b on the drawing), at least one yarn is provided and knitted from left to right, preferably in a double knitting manner, to form the left heel portion 114′ with a predetermined number of stitches, and the leftmost to-be-weaved loop a on the left side 220b of the shoe-sleeve portion 220 is simultaneously knitted. Next, outside the other side of the shoe-sleeve portion 220 (such as the right side 220c on the drawing), at least another one yarn is provided and simultaneously knitted with the rightmost to-be-weaved loop b on the right side 220b of the shoe-sleeve portion 220, and then knitted from left to right, preferably also in the double knitting manner, to form the right heel portion 114″ with the same predetermined number of stitches. Then, from right to left, the right heel portion 114″ is backwards knitted until reaching the to-be-weaved loop con the right side 220c of the shoe-sleeve portion 220, and the to-be-weaved loop c is simultaneously knitted. When backwards knitting the left heel portion 114′, the to-be-weaved loop d on the left side 220b of the shoe-sleeve portion 220 is simultaneously knitted, and then the left heel portion 114′ is knitted from right to left to form. The knitting process is continued and repeated in a similar way to form the left heel portion 114′ and the right heel portion 114″, and the rest of the to-be-weaved loops e˜i are sequentially knitted until the to-be-weaved loops a˜i are respectively connected to the corresponding stitches a′˜i′ of the pair of heel portions 114′, 114″.
When the to-be-weaved loops a˜i are respectively connected to the corresponding stitches a′˜i′ of the pair of heel portions 114′, 114″, the step (c) similar to
As shown in
Moreover, the two opposite ends 220b, 220c (shown in
In the above embodiments, the shoe-sleeve portion 120 or 220 is flat and has a substantial rectangular shape with two opposite technique surfaces formed by the double knitting manner, but not limited thereto. In another embodiment, as shown in
As shown in
The step S10 further includes: backwards casting on the at least one yarn to form the second starting side 322a in the manner of every two alternative stitches spaced by two empty needles; changing the second starting side 322a from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle; and changing the first starting side 321a from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles. For example, during the second knitting period P2 of the step S10, by using the cam at the first position 401, backwards knitting from right to left, the at least one yarn is cast on the front needle bed and the back needle bed to form the second starting side 322a in the manner of every two alternative stitches spaced by two empty needles. That is, the at least one yarn is backwards cast on the empty needles of the front and back needle beds, which are not occupied by the stitches of the first starting side 321a in the previous step, to form the second starting side 322a from right to left in the alternative manner, i.e. one stitch on the front needle bed, one stitch on the back needle bed, and two empty needles, then another one stitch on the front needle bed, one stitch on the back needle bed, and two empty needles, and so on. Then, by using the cam at the second position 402, the stitches on the front needle bed are moved to corresponding needles of the back needle bed, so the alternative manner (i.e. every two alternative stitches spaced by two empty needles) of the second starting side 322a is changed to the non-alternative manner (i.e. two non-alternative stitches spaced by one empty needle). That is, the non-alternative manner refers to two stitches on the back needle bed and one empty needle, then another two stitches on the back needle bed and one empty needle, and so on. Next, by using the cam at the third position 403, the non-alternative manner (i.e. every two stitches spaced by one empty needle) of the first starting side 321a is changed back to the alternative manner (i.e. every two alternative stitches spaced by two empty needles). In other words, the stitches of the first starting side 321a, which are moved to the front needle bed in the previous step, are moved back to the back needle bed where they are originally cast on. Therefore, the steps (a1) and (a2) of forming the first starting side 321a and the second starting side 322a are completed. It is noted that during the backwards knitting, due to the reverse change of knitting path, the arrangement order of the cams is also reversed. That is, during the backwards knitting, the cam at the first position 401 used in the second knitting period P2 of the step S10 is the cam at the third position 403 which is not used in the first knitting period P1 of the step S10. The cam at the third position 403 used in the second knitting period P2 of the step S10 is the cam at the first position 401 used in the first knitting period P1 of the step S10. The cam at the second position 402 is remained in the same order of position.
In the step S11, the repeatedly knitting of the first knit surface 321 and the second knit surface 322 includes: before backwards knitting the second knit surface 322, changing the first knit surface 321 from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle; changing the second starting side 322a from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles, and backwards knitting the second knit surface 322; before repeatedly knitting the first knit surface 321, changing the first knit surface 321 from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the first knit surface 321; and before repeatedly knitting the second knit surface 322, changing the second knit surface 322 from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the second knit surface 322.
For example, during the first knitting period P1 of the step S11, from left to right, by using the cam at the first position 401 (i.e. the cam at the third position 403 used in the second knitting period P2 of step S10), the at least one yarn is knitted in the manner of every two alternative stitches spaced by two empty needles to connect the first starting side 321a to form the first knit surface 321. Then, by using the cam at the second position 402 (i.e. the cam at the second position 402 used in the second knitting period P2 of step S10), the first knit surface 321 is changed from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle, i.e. the stitches of the first knit surface 321 on the back needle bed are moved the front needle bed. Next, by using the cam at the third position 403 (i.e. the cam at the first position 401 used in the second knitting period P2 of step S10), the second starting side 322a is changed from the manner of every two non-alternative stitches spaced by one empty needle to the manner of every two alternative stitches spaced by two empty needles, i.e. the stitches of the second starting side 322a, which are moved to the back needle bed in the previous step, are moved back to the front needle bed where they are originally cast on. During the second knitting period P2 of the step S11, backwards knitting from right to left, by using the cam at the first position 401 (i.e. the cam at the third position 403 used in the first knitting period P1 of step S11), the at least one yarn is knitted in the manner of every two alternative stitches spaced by two empty needles to connect the second starting side 322a to form the second knit surface 322. Then, by using the cam at the second position 402 (i.e. the cam at the second position 402 used in the first knitting period P1 of step S11), the second knit surface 322 is changed from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle, i.e. the stitches of the second knit surface 322 on the front needle bed are moved the back needle bed. Next, by using the cam at the third position 403 (i.e. the cam at the first position 401 used in the first knitting period P1 of step S11), the first knit surface 321 is changed from the manner of every two non-alternative stitches spaced by one empty needle to the manner of every two alternative stitches spaced by two empty needles, i.e. the stitches of the first knit surface 321, which are moved to the front needle bed in the previous step, are moved back to the back needle bed. During the third knitting period P3 of the step S11, from left to right, by using the cam at the first position 401 (i.e. the cam at the third position 403 used in the second knitting period P2 of step S11), the at least one yarn is knitted in the manner of every two alternative stitches spaced by two empty needles to form the first knit surface 321. Then, by using the cam at the second position 402 (i.e. the cam at the second position 402 used in the second knitting period P2 of step S11), the first knit surface 321 is changed from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle, i.e. the stitches of the first knit surface 321 on the back needle bed are moved the front needle bed. Next, by using the cam at the third position 403 (i.e. the cam at the first position 401 used in the second knitting period P2 of step S11), the second knit surface 322 is changed from the manner of every two non-alternative stitches spaced by one empty needle to the manner of every two alternative stitches spaced by two empty needles, i.e. the stitches of the second knit surface 322, which are moved to the back needle bed in the previous step, are moved back to the front needle bed. The knitting processes performed in the second knitting period P2 and the third knitting period P3 of the step S11 are repeated to form the first knit surface 321 and the second knit surface 322, so the shoe-sleeve portion 320 having a three-dimensional seamless sleeve structure can be formed. It is noted that after the shoe-sleeve portion 320 is formed, at least a portion of the stitches of one of the first knit surface 321 and the second knit surface 322 is retained as the plurality of to-be-weaved loops a˜e. For example, a plurality of stitches of the first knit surface 321 is retained as the to-be-weaved loops a˜e. Therefore, the step (a4) is performed.
After the shoe-sleeve portion 320 of
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. The preferred embodiments disclosed will not limit the scope of the present invention. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.
Claims
1. A method for forming a shoe body-forming piece, comprising:
- providing at least one yarn to knit a shoe-sleeve portion according to a predetermined number of stitches and retaining a plurality of to-be-weaved loops after the shoe-sleeve portion is formed;
- providing at least two yarns to knit a pair of symmetric heel portions respectively outside two sides of the shoe-sleeve portion; when the knitting of the pair of heel portions arrives the plurality of to-be-weaved loops, the plurality of to-be-weaved loops is simultaneously knitted to connect the pair of heel portions and the shoe-sleeve portion; and
- continuously knitting one of the at least two yarns of the pair of heel portions to form an instep portion, so the instep portion and the pair of heel portions are combined to form an upper portion; when the knitting of the instep portion arrives the plurality of to-be-weaved loops, the plurality of to-be-weaved loops is simultaneously knitted to connect the instep portion and the shoe-sleeve portion.
2. The method of claim 1, wherein the number of the plurality of to-be-weaved loops is less than the predetermined number of stitches, so the shoe-sleeve portion is merely partially connected to the upper portion.
3. The method of claim 1, wherein the number of the plurality of to-be-weaved loops is equal to the predetermined number of stitches, so one side of the shoe-sleeve portion is substantially completely connected to the upper portion along an inner edge defined by the instep portion and the pair of heel portions.
4. The method of claim 1, wherein the shoe-sleeve portion is knitted by a tubular double knitting manner, so the shoe-sleeve portion has a first knit surface and a second knit surface, and the tubular double knitting manner includes:
- alternatively casting on the at least one yarn according to the predetermined number of stitches to form a first starting side of the first knit surface;
- alternatively backwards casting on the at least one yarn according to the predetermined number of stitches to form a second starting side of the second knit surface;
- knitting the at least one yarn to connect the first starting side to form the first knit surface, backwards knitting the at least one yarn to connect the second starting side to form the second knit surface, and repeatedly knitting the first knit surface and the second surface; and
- after the shoe-sleeve portion is formed, retaining a portion of a plurality of stitches of one of the first knit surface and the second knit surface as the plurality of to-be-weaved loops.
5. The method of claim 4, wherein the steps of forming the first starting side and the second starting side comprise:
- casting on the at least one yarn to form the first starting side in a manner of every two alternative stitches spaced by two empty needles;
- before forming the second starting side, changing the first starting side from the manner of every two alternative stitches spaced by two empty needles to a manner of every two non-alternative stitches spaced by one empty needle;
- backwards casting on the at least one yarn to form the second starting side in the manner of every two alternative stitches spaced by two empty needles;
- changing the second starting side from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle; and
- changing the first starting side from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles.
6. The method of claim 5, wherein the repeatedly knitting of the first knit surface and the second knit surface includes:
- before backwards knitting the second knit surface, changing the first knit surface from the manner of every two alternative stitches spaced by two empty needles to the manner of every two non-alternative stitches spaced by one empty needle;
- changing the second starting side from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles, and backwards knitting the second knit surface;
- before repeatedly knitting the first knit surface, changing the first knit surface from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the first knit surface; and
- before repeatedly knitting the second knit surface, changing the second knit surface from the manner of every two non-alternative stitches spaced by one empty needle back to the manner of every two alternative stitches spaced by two empty needles to form the second knit surface.
7. The method of claim 1, further comprising extending an inlaid strand through two opposite ends of the shoe-sleeve portion when the at least one yarn is knitted to form the shoe-sleeve portion.
8. The method of claim 7, further comprising pulling the inlaid strand tightly, so the two opposite ends of the shoe-sleeve portion is secured together by the inlaid strand, and the shoe-sleeve portion has a sleeve structure.
9. A shoe body-forming piece formed by the method of claim 1, characterized in that:
- the pair of heel portions are separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and
- the shoe-sleeve portion has a connection side at least partially connected to the inner edge, and a connection line is formed between the shoe-sleeve portion and the upper portion.
10. The shoe forming piece of claim 9, wherein the connection line extends along only a portion of the inner edge.
11. The shoe forming piece of claim 9, wherein the connection line extends substantially completely along the inner edge.
12. The shoe forming piece of claim 9, wherein an inlaid strand extends through two opposite ends of the shoe-sleeve portion perpendicular to the connection side; when the inlaid strand is pulled tightly, the two opposite ends of the shoe-sleeve portion is secured together by the inlaid strand, so the shoe-sleeve portion has a sleeve structure.
13. A shoe body-forming piece formed by the method of claim 4, characterized in that:
- the pair of heel portions are separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and
- the shoe-sleeve portion has a seamless integral sleeve structure, and the shoe-sleeve portion is partially connected to the inner edge.
14. A shoe body-forming piece, comprising:
- an upper portion comprising an instep portion and a pair of heel portions separately disposed on one side of the instep portion to make the upper portion have a substantially U-shaped configuration outlined by a perimeter edge and an inner edge; and
- a shoe-sleeve portion having a connection side at least partially connected to the inner edge,
- wherein the upper portion and the shoe-sleeve portion are knitted from at least one yarn to form a unitary knit construction with a plurality of courses and wales, so that the shoe body-forming piece does not have any sewing portion as the knitting process is completed; when the shoe body-forming piece is processed to form a shoe body, the upper portion corresponds to a fore portion, a lateral portion, and a heel portion of a foot, and the shoe-sleeve portion corresponds to an ankle portion of the foot.
Type: Application
Filed: Apr 27, 2017
Publication Date: Nov 2, 2017
Applicant: AKNIT INTERNATIONAL LTD. (Apia)
Inventors: MING-SHENG KUO (Taichung City), CHIEN-HUI YANG (Apia), YU-LIN LI (Apia)
Application Number: 15/499,000