DESIGN AND INTEGRATION OF FINFET DEVICE
An integrated circuit containing finFETs may be formed with fins extending above isolation oxide. A first finFET and a second finFET have exposed fin heights which are different by at least 25 percent. The exposed fin height is a vertical height of a sidewall of the fin above the isolation oxide. Gates are formed over the fins. In one version, a fin height of the first finFET is less than a fin height of the second finFET; a thickness of the isolation oxide adjacent to fins of the first finFET and the second finFET is substantially uniform. The fin height is the height of a top of the fin above the substrate. In another version, the isolation oxide is thinner at the first finFET than at the second finFET; the fin heights of the first finFET and the second finFET are substantially equal.
This application is a divisional of U.S. Nonprovisional patent application Ser. No. 14/499,957, filed Sep. 29, 2017, which claims the benefit of U.S. Provisional Application Ser. No. 61/915,038, filed Dec. 12, 2013, the contents of both of which are herein incorporated by reference in its entirety.
FIELD OF THE INVENTIONThis invention relates to the field of integrated circuits. More particularly, this invention relates to fin field effect transistors (finFETs) in integrated circuits.
BACKGROUND OF THE INVENTIONAn integrated circuit may include finFETs in logic or memory circuits. FinFETs may desirably provide increased on-state currents compared to planar FETs having similar footprints. FinFETs may be formed with the fins having constant pitch and width, and the gates having constant width and pitch, so as to provide a desired circuit density. It may be desirable to have some instances of the finFETs with higher on-state currents than adjacent finFETs, for example in delay circuits or in drivers of static random access memory (SRAM) cells. Forming finFETs with varying on-state currents in constant width and pitch configurations may involve adding additional fins to the finFETs, undesirably increasing footprints of the finFETs. It may further be problematic to increase the on-state current by a fractional amount, such as 50 percent, by adding a fin, since fins are added in integral numbers.
SUMMARY OF THE INVENTIONThe following presents a simplified summary in order to provide a basic understanding of one or more aspects of the invention. This summary is not an extensive overview of the invention, and is neither intended to identify key or critical elements of the invention, nor to delineate the scope thereof. Rather, the primary purpose of the summary is to present some concepts of the invention in a simplified form as a prelude to a more detailed description that is presented later.
An integrated circuit containing finFETs may be formed so that fins of the finFETs extend above an isolation oxide formed over a substrate of the integrated circuit. A first finFET and a second finFET have exposed fin heights which are different by at least 25 percent. The exposed fin height is a vertical height of a sidewall of the fin above the isolation oxide. Gates are formed over the fins, extending down the sidewalls of the fins, so that finFETs with greater exposed fin heights have greater effective channel widths and hence greater on-state currents compared with similar finFETs with lesser exposed fin heights.
In one version, a fin height of the first finFET is less than a fin height of the second finFET; a thickness of the isolation oxide adjacent to fins of the first finFET and the second finFET is substantially uniform. The fin height is the height of a top of the fin above the substrate adjacent to the fin, and so includes a portion of the fin adjacent to the isolation oxide. In another version, the isolation oxide is thinner at the first finFET than at the second finFET; the fin heights of the first finFET and the second finFET are substantially equal.
The present invention is described with reference to the attached figures. The figures are not drawn to scale and they are provided merely to illustrate the invention. Several aspects of the invention are described below with reference to example applications for illustration. It should be understood that numerous specific details, relationships, and methods are set forth to provide an understanding of the invention. One skilled in the relevant art, however, will readily recognize that the invention can be practiced without one or more of the specific details or with other methods. In other instances, well-known structures or operations are not shown in detail to avoid obscuring the invention. The present invention is not limited by the illustrated ordering of acts or events, as some acts may occur in different orders and/or concurrently with other acts or events. Furthermore, not all illustrated acts or events are required to implement a methodology in accordance with the present invention.
The following application contains related material and is hereby incorporated in its entirety: Application ______ entitled “METHOD OF PRINTING MULTIPLE STRUCTURE WIDTHS USING SPACER DOUBLE PATTERNING” (Attorney docket number TI-72133) filed concurrently with this application.
An integrated circuit containing finFETs may be formed so that fins of the finFETs extend above an isolation oxide formed over a substrate of the integrated circuit. A first finFET has a first exposed fin height and a second finFET has a second exposed fin height; the first exposed fin height and the second exposed fin height are different by at least 25 percent. The exposed fin height is a vertical height of a sidewall of the fin above the isolation oxide. Gates are formed over the fins, extending down the sidewalls of the fins, so that finFETs with greater exposed fin heights have greater effective channel widths and hence greater on-state currents compared with similar finFETs with lesser exposed fin heights.
Fin widths of the first finFET and the second finFET may be substantially equal. Gate widths of the first finFET and the second finFET may be substantially equal. The first finFET and the second finFET may be part of a plurality of finFETs with substantially uniform fin width and pitch, and/or substantially uniform gate width and pitch. The first finFET and the second finFET may be part of an SRAM cell.
In one version, a fin height of the first finFET is less than a fin height of the second finFET; a thickness of the isolation oxide adjacent to fins of the first finFET and the second finFET is substantially uniform. The fin height is the height of a top of the fin above the substrate adjacent to the fin, including a portion of the fin adjacent to the isolation oxide. In another version, the isolation oxide is thinner at the first finFET than at the second finFET; the fin heights of the first finFET and the second finFET are substantially equal.
Isolation oxide 110 is disposed over the substrate 102 adjacent to the fins 104. The isolation oxide 110 may possibly include silicon nitride or other dielectric material. Gates 112 are disposed across the fins 104 and extend substantially down to the isolation oxide 110. The gates 112 may be metal replacement gates as depicted in
The integrated circuit 100 includes at least one instance of a first finFET 114 and at least one instance of a second finFET 116. Instances of the first finFET 114 have an exposed fin height 118 which is at least 25 percent less than an exposed fin height 120 of instances of the second finFET 116. A thickness 122 of the isolation oxide 110 is substantially equal in instances of the first finFET 114 and instances of the second finFET 116. Fin heights 124 of the first finFETs 114 are less than fin heights 126 of the second finFETs 116. It will be recognized that instances of the first finFETs 114 may include exactly one instance of the gates 112 over exactly one instance of the fins 104, may include exactly one instance of the gates 112 over a plurality of instances of the fins 104, may include a plurality of instances of the gates 112 over exactly one instance of the fins 104, and/or may include a plurality of instances of the gates 112 over a plurality of instances of the fins 104. Similarly, instances of the second finFETs 116 may include one or more instances of the gates 112 over one or more instances of the fins 104.
On-state current in the finFETs 114 and 116 is an increasing function of the exposed fin heights 118 and 120 and fin widths, and a decreasing function of widths of the gates 112. Instances of the first finFET 114 have a lower on-state current than comparable instances of the second finFET 116 with equal numbers of gates 112 over equal numbers of fins 104. The exposed fin height 118 of the first finFETs 114 may be selected to provide a desired on-state current. Forming the integrated circuit 100 with instances of the first finFET 114 and the second finFET 116 may advantageously provide desired circuit densities compared to an integrated circuit with substantially equal exposed fin heights in all finFETs.
The fins 104 are formed on the semiconductor material of the substrate 102. The fins 104 may be formed, for example, by forming an etch mask over the substrate 102 which covers areas for the fins 104 and subsequently removing the semiconductor material exposed by the etch mask, leaving the fins 104. The etch mask is removed after the fins 104 are formed. Alternatively, the fins 104 may be formed by an epitaxial growth process on the substrate 102. Heights of the fins 104 at this stage of fabrication are substantially equal. Widths 106 of the fins 104 may be substantially equal. Pitch distances 108 between centers of adjacent fins 104 may be substantially equal. Forming the fins 104 with substantially equal widths 106 and/or substantially equal pitch distances 108 may advantageously reduce a size and a fabrication cost of the integrated circuit 100.
The isolation oxide 110 is formed over the substrate 102 between the fins 104. The isolation oxide 110 may be formed as part of a field oxide formation process, such as a shallow trench isolation (STI) process. Exposed fin heights of the fins 104 at this stage of fabrication are substantially equal.
Referring to
An etch mask 130 is formed over the layer of anti-reflection coating 128 so as to expose areas for instances of the first finFET 114 and cover areas for instances of the second finFET 116. The etch mask 130 may include photoresist formed by a photolithographic process.
Referring to
Referring to
Referring to
Alternatively, the layer of anti-reflection coating 128 of
Referring to
Referring to
Referring to
Referring to
Isolation oxide 410 is disposed over the substrate 402 adjacent to the fins 404. The isolation oxide 410 may possibly include silicon nitride or other dielectric material. The integrated circuit 400 includes at least one instance of a first finFET 414 and at least one instance of a second finFET 416. Instances of the first finFET 414 have a thickness 422 of the isolation oxide 410 which less than a thickness 450 of the isolation oxide 410 in instances of the second finFET 416, so that instances of the first finFET 414 have an exposed fin height 418 which is at least 25 percent more than an exposed fin height 420 of instances of the second finFET 416.
Gates 412 are disposed across the fins 404 and extend substantially down to the isolation oxide 410. The gates 412 may be metal replacement gates as depicted in
Instances of the first finFET 414 have a higher on-state current than comparable instances of the second finFET 416 with equal numbers of gates 412 over equal numbers of fins 404. The thickness 450 of the isolation oxide 410 in the first finFETs 414 may be selected to provide a desired exposed fin height 418 and thus a desired on-state current. Forming the integrated circuit 400 with instances of the first finFET 414 and the second finFET 416 may advantageously provide desired circuit densities compared to an integrated circuit with substantially equal exposed fin heights in all finFETs.
The fins 404 are formed in the semiconductor material of the substrate 402. The fins 404 may be formed, for example, by forming an etch mask over the substrate 402 which covers areas for the fins 404 and subsequently removing the semiconductor material exposed by the etch mask, leaving the fins 404. The etch mask is removed after the fins 404 are formed. Heights of the fins 404 are substantially equal. Widths 406 of the fins 404 may be substantially equal. Pitch distances 408 between centers of adjacent fins 404 may be substantially equal. Forming the fins 404 with substantially equal widths 406 and/or substantially equal pitch distances 408 may advantageously reduce a size and a fabrication cost of the integrated circuit 400.
The isolation oxide 410 is formed over the substrate 402 between the fins 404. The isolation oxide 410 may be formed as part of a field oxide formation process, such as an STI process. The isolation oxide 410 is substantially uniform in thickness at this stage of fabrication, so that exposed fin heights of the fins 404 at this stage of fabrication are substantially equal.
An etch mask 430 is formed over the fins 404 and the isolation oxide 410 so as to expose areas for instances of the first finFET 414 and cover areas for instances of the second finFET 416. The etch mask 430 may include photoresist formed by a photolithographic process, may include anti-reflection material, and/or may include hard mask material such as amorphous carbon.
Referring to
Referring to
Referring to
Referring to
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only and not limitation. Numerous changes to the disclosed embodiments can be made in accordance with the disclosure herein without departing from the spirit or scope of the invention. Thus, the breadth and scope of the present invention should not be limited by any of the above described embodiments. Rather, the scope of the invention should be defined in accordance with the following claims and their equivalents.
Claims
1. A method of forming an integrated circuit, comprising the steps of:
- providing a substrate comprising a semiconductor material;
- forming a first fin of semiconductor material of a first finFET and a second fin of semiconductor material of a second finFET on the substrate, so that a fin height of the first fin is substantially equal to a fin height of the second fin;
- forming isolation oxide over the substrate adjacent to the first fin and the second fin, so that the first fin and the second fin extend above the isolation oxide;
- forming an etch mask over the first fin, the second fin and the isolation oxide which exposes the first fin and covers the second fin;
- removing the semiconductor material from a top of the first fin without removing the semiconductor material from a top of the second fin, so that an exposed fin height of the first fin is at least 25 percent less than an exposed fin height of the second fin; and
- forming a first gate of the first finFET over the first fin so as to extend down sidewalls of the first fin substantially to the isolation oxide and forming a second gate of the second finFET over the second fin so as to extend down sidewalls of the second fin substantially to the isolation oxide.
2. The method of claim 1, wherein:
- the first finFET is a passgate finFET in an SRAM cell; and
- the second finFET is a driver finFET in the SRAM cell.
3. The method of claim 1, wherein the first fin and the second fin are formed with substantially equal widths.
4. The method of claim 1, wherein the first fin and fins adjacent to the first fin, and the second fin and fins adjacent to the second fin, are formed on substantially equal pitch distances.
5. The method of claim 1, wherein the first gate and the second gate are formed with substantially equal widths.
6. The method of claim 1, wherein the first gate and gates adjacent to the first gate, and the second gate and gates adjacent to the second gate, are formed on substantially equal pitch distances.
7. A method of forming an integrated circuit, comprising the steps of:
- providing a substrate comprising a semiconductor material;
- forming a first fin of semiconductor material of a first finFET and a second fin of semiconductor material of a second finFET on the substrate, so that a fin height of the first fin is substantially equal to a fin height of the second fin;
- forming isolation oxide over the substrate adjacent to the first fin and the second fin, so that the first fin and the second fin extend above the isolation oxide;
- forming an etch mask over the first fin, the second fin and the isolation oxide which exposes the isolation oxide adjacent to the first fin and covers the isolation oxide adjacent to the second fin;
- removing a portion of the isolation oxide from areas exposed by the etch mask, so that an exposed fin height of the first fin is at least 25 percent greater than an exposed fin height of the second fin; and
- forming a first gate of the first finFET over the first fin so as to extend down sidewalls of the first fin substantially to the isolation oxide and forming a second gate of the second finFET over the second fin so as to extend down sidewalls of the second fin substantially to the isolation oxide.
8. The method of claim 7, wherein:
- the first finFET is a driver finFET in an SRAM cell; and
- the second finFET is a passgate finFET in the SRAM cell.
9. The method of claim 7, wherein the first fin and the second fin are formed with substantially equal widths.
10. The method of claim 7, wherein the first fin and fins adjacent to the first fin, and the second fin and fins adjacent to the second fin, are formed on substantially equal pitch distances.
11. The method of claim 7, wherein the first gate and the second gate are formed with substantially equal widths.
12. A method of forming an integrated circuit, comprising the steps of:
- forming a first fin of a semiconductor material of a first finFET and a second fin of the semiconductor material of a second finFET on a substrate comprising the semiconductor material, so that a fin height of the first fin is substantially equal to a fin height of the second fin;
- forming an oxide over the substrate adjacent to the first fin and the second fin, so that the first fin and the second fin extend above the oxide;
- forming an etch mask over the isolation oxide, the etch mask exposing the first fin and covering the second fin;
- removing the semiconductor material from a top of the first fin without removing the semiconductor material from a top of the second fin, so that a fin height of the first fin above the oxide is at least 25 percent less than a fin height of the second fin above the oxide; and
- forming a first gate of the first finFET over the first fin so as to extend down sidewalls of the first fin to the oxide and forming a second gate of the second finFET over the second fin so as to extend down sidewalls of the second fin to the oxide.
13. The method of claim 12, wherein:
- the first finFET is a passgate finFET in an SRAM cell; and
- the second finFET is a driver finFET in the SRAM cell.
14. The method of claim 12, wherein the first fin and the second fin are formed with substantially equal widths.
15. The method of claim 12, wherein the first fin and fins adjacent to the first fin, and the second fin and fins adjacent to the second fin, are formed on substantially equal pitch distances.
16. The method of claim 12, wherein the first gate and the second gate are formed with substantially equal widths.
17. The method of claim 12, wherein the first gate and gates adjacent to the first gate, and the second gate and gates adjacent to the second gate, are formed on substantially equal pitch distances.
Type: Application
Filed: Dec 15, 2017
Publication Date: Apr 19, 2018
Inventors: Ryoung-han KIM (Plano, TX), Kwanyong Lim (Plano, TX), Youn Sung Choi (Allen, TX)
Application Number: 15/843,629