ROBUST PICKING AND PACKING OF STORAGE ITEMS
A method includes providing a container having a folding side wall, the folding side wall in an open position defining a side access port having a predetermined side access port frame of reference. The folding side wall is positioned in the open position. Content/items are ordinated from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with the second arrangement of the content/items ordinated with respect to the predetermined side access port frame of reference and an access direction to the content/items through the side access port.
This Non-Provisional Patent Application claims priority to and the benefit of U.S. Provisional Patent Application No. 62/602,856, filed May 8, 2017, the disclosure of which is incorporated herein by reference in its entirety.
BACKGROUND 1. FieldThe exemplary embodiments generally relate to material handling, and more particularly, to automated storage and retrieval systems.
2. Brief Description of Related DevelopmentsGenerally, a majority of items shipped from a production facility are arranged in an orderly array (i.e., having a known position and orientation) and are packaged so as to maintain the orderly array of items. However, once the items arrive at a storage or distribution facility, they are removed from their packaging and, frequently, the orientation of the items in the array is disrupted with respect to one another. For example, items may be removed from packaging and dumped into a bin with other similar items such that the position and orientation of each item within the bin is unknown. As a result, an order picking company must then re-determine the position and orientation of the items (e.g., robotically with vision systems or manually with pick-to-light, pick-to-voice, etc.) when assembling the items of a customer order. In some instances, the position and orientation of items may be lost and subsequently re-determined multiple times between receipt of shipment from the production facility and shipment to the customer. Further, the known position and orientation of items in a container may be lost if the contents within the container are not secured against agitation during transport or storage operations. The result is additional complexity and cost associated with picking and packaging customer orders.
SUMMARYAccordingly, apparatuses and methods, intended to address at least one or more of the above-identified concerns, would find utility.
The following is a non-exhaustive list of examples, which may or may not be claimed, of the subject matter according to the present disclosure.
One example of the subject matter according to the present disclosure relates to a method including providing a container having a folding side wall, the folding side wall in an open position defining a side access port having a predetermined side access port frame of reference, positioning the folding side wall in the open position, and ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with the second arrangement of the content/items ordinated with respect to the predetermined side access port frame of reference and an access direction to the content/items through the side access port.
Another example of the subject matter according to the present disclosure relates to a method including providing a container having a movable side wall, the movable side wall in an open position defining a side access port having a side access port open plane, the side access port open plane being defined by an edge of the side access port, positioning the folding side wall in the open position, and ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with an ordinating access direction to each of the content/items in the second arrangement of the content/items through the side access port in a direction substantially perpendicular to the open plane of the side access port, the ordinating access direction being ordinated in an ordination direction having an axis defined by the side access port open plane.
Another example of the subject matter according to the present disclosure relates to a method including providing a first container and a second container, each container having a demountable side wall, the demountable side wall of each container, in a demounted position, defining a side access port having a side access port open plane and having a side access port frame of reference, removing the demountable side wall from one or more of the first container and the second container, and ordinating content/items, from a first arrangement of the content/items in the first container to a second arrangement of the content/items in the first container, different than the first arrangement of the content/items and ordinated with respect to ordination of content/items in the second container, with respect to the side access port frame of reference of the first container, and with ordinating access directed through the side access ports of the first and second containers in a direction substantially perpendicular to the open plane of each respective side access port.
Having thus described examples of the present disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein like reference characters designate the same or similar parts throughout the several views, and wherein:
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As will be described herein, contents 110 may be first received (e.g., in the original packaging) in a first arrangement 120 of the contents 110. For example, contents 110 stored in their original packaging (i.e., packaged for shipment from a manufacturing facility) may be in some original packaging order or in a deranged order from the original packaging. At the facility, the container 10 folding side wall 100 may be use in accordance with the disclosed system and method as described below to ordinate the contents 110 from a first arrangement 120 of the contents 110 to a second arrangement 130 of the contents 110, different from the arrangement of the contents as received, for example, contents 110 stored within the container 10 and ordinated with respect to the predetermined side access port 104 frame of reference in access direction d1 through the side access port 104 (
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As used herein, a “container,” for example, container (see also, e.g., container 50A, 50B, 60A, 60B, 70A, 70B), may be any suitable size and shape for storage of the desired contents. A container may comprise one or more of plastic (see, e.g.,
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Additionally, the ordinated contents 110 of a container 10 may be secured in their ordinated positions by a combination of the means for securing the ordinated contents 110 of a container 10 discussed above. For example, ordinated contents 110 of a container may be arranged in row restraints 230 within the container 10. The ordinated contents 110 of the container 10 may then be further secured in their ordinated positions by tilting the container 10 in one or more directions. Additionally, the contents 110 may be secured so that ordination of contents in the second arrangement 130 of the contents 110 is substantially constant as one or more contents 110R are removed in the access direction d1 through the side access port 104 (as shown in
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In accordance with one or more aspects of the present disclosure, a method is provided. The method includes providing a container having a folding side wall, the folding side wall in an open position defining a side access port having a predetermined side access port frame of reference. The folding side wall is positioned in the open position. Content/items are ordinated from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with the second arrangement of the content/items ordinated with respect to the predetermined side access port frame of reference and an access direction to the content/items through the side access port.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to the predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
In accordance with one or more aspects of the present disclosure, securing the content/items in the second arrangement of the content/items includes tilting the container in one or more predetermined directions with respect to the predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
In accordance with one or more aspects of the present disclosure, the method further includes providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
In accordance with one or more aspects of the present disclosure, the method further includes providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, includes transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to the predetermined side access port frame of reference, with one or more of the content/items of the array.
In accordance with one or more aspects of the present disclosure, the second arrangement of the content/items is formed inside the container.
In accordance with one or more aspects of the present disclosure, the method further includes providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
In accordance with one or more aspects of the present disclosure, the container comprises a plurality of subcompartments.
In accordance with one or more aspects of the present disclosure, a method is provided. The method includes providing a container having a movable side wall, the movable side wall in an open position defining a side access port having a side access port open plane, the side access port open plane being defined by an edge of the side access port. The movable side wall in positioned in the open position. Content/items are ordinated, from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with an ordinating access direction to each of the content/items in the second arrangement of the content/items through the side access port in a direction substantially perpendicular to the open plane of the side access port, the ordinating access direction being ordinated in an ordination direction having an axis defined by the side access port open plane.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to a predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
In accordance with one or more aspects of the present disclosure, securing the content/items in the second arrangement of the content/items includes tilting the container in one or more predetermined directions with respect to the predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
In accordance with one or more aspects of the present disclosure, the method further includes providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
In accordance with one or more aspects of the present disclosure, the method further includes providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the predetermined side access port frame of reference.
In accordance with one or more aspects of the present disclosure, ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, includes transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to the predetermined side access port frame of reference, with one or more of the content/items of the array.
In accordance with one or more aspects of the present disclosure, the second arrangement of the content/items is formed inside the container.
In accordance with one or more aspects of the present disclosure, the method further includes providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
In accordance with one or more aspects of the present disclosure, the container comprises a plurality of subcompartments.
In accordance with one or more aspects of the present disclosure, a method is provided. The method includes providing a first container and a second container, each container including a demountable side wall, the demountable side wall of each container, in a demounted position, defining a side access port comprising a side access port open plane and having a side access port frame of reference. The demountable side wall is removed from one or more of the first container and the second container. Content/items are ordinated, from a first arrangement of the content/items in the first container to a second arrangement of the content/items in the first container, different than the first arrangement of the content/items and ordinated with respect to ordination of content/items in the second container, with respect to the side access port frame of reference of the first container, and with ordinating access directed through the side access ports of the first and second containers in a direction substantially perpendicular to the open plane of each respective side access port.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to the side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
In accordance with one or more aspects of the present disclosure, securing the content/items in the second arrangement of the content/items includes tilting the container in one or more predetermined directions with respect to the side access port frame of reference.
In accordance with one or more aspects of the present disclosure, the method further includes providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
In accordance with one or more aspects of the present disclosure, the method further includes providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
In accordance with one or more aspects of the present disclosure, the method further includes providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the side access port frame of reference.
In accordance with one or more aspects of the present disclosure, ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, includes transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to the side access port frame of reference, with one or more of the content/items of the array.
In accordance with one or more aspects of the present disclosure, the second arrangement of the content/items is formed inside the container.
In accordance with one or more aspects of the present disclosure, the method further includes providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
In accordance with one or more aspects of the present disclosure, the container comprises a plurality of subcompartments.
In the preceding description, numerous specific details have been set forth to provide a thorough understanding of the disclosed concepts, which may be practiced without some or all of these particulars. In other instances, details of known devices and/or processes have been omitted to avoid unnecessarily obscuring the disclosure. While some concepts have been described in conjunction with specific examples, it will be understood that these examples are not intended to be limiting.
Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to, e.g., a “second” item does not require or preclude the existence of, e.g., a “first” or lower-numbered item, and/or, e.g., a “third” or higher-numbered item.
Reference herein to an “example” means that one or more feature, structure, or characteristic described in connection with the example is included in at least one implementation. The term “example” in various places in the specification may or may not be referring to the same example.
As used herein, a system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware which enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
Different examples of the apparatus(es) and method(s) disclosed herein include a variety of components, features, and functionalities. It should be understood that the various examples of the apparatus(es), system(s), and method(s) disclosed herein may include any of the components, features, and functionalities of any of the other examples of the apparatus(es) and method(s) disclosed herein in any combination, and all of such possibilities are intended to be within the scope of the present disclosure.
Many modifications of examples set forth herein will come to mind to one skilled in the art to which the present disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings.
Therefore, it is to be understood that the present disclosure is not to be limited to the specific examples illustrated and that modifications and other examples are intended to be included within the scope of the appended claims. Moreover, although the foregoing description and the associated drawings describe examples of the present disclosure in the context of certain illustrative combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative implementations without departing from the scope of the appended claims. Accordingly, parenthetical reference numerals in the appended claims are presented for illustrative purposes only and are not intended to limit the scope of the claimed subject matter to the specific examples provided in the present disclosure.
Claims
1. A method comprising:
- providing a container comprising a folding side wall, the folding side wall in an open position defining a side access port having a predetermined side access port frame of reference;
- positioning the folding side wall in the open position; and
- ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with the second arrangement of the content/items ordinated with respect to the predetermined side access port frame of reference and an access direction to the content/items in the second arrangement of the content/items through the side access port.
2. The method of claim 1, further comprising securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to the predetermined side access port frame of reference.
3. The method of claim 2, further comprising securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
4. The method of claim 2, wherein securing the content/items in the second arrangement of the content/items comprises tilting the container in one or more predetermined directions with respect to the predetermined side access port frame of reference.
5. The method of claim 2, further comprising providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
6. The method of claim 5, further comprising providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
7. The method of claim 5, further comprising providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the predetermined side access port frame of reference.
8. The method of claim 1, wherein ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, comprises transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to the predetermined side access port frame of reference, with one or more of the content/items of the array.
9. The method of claim 8, wherein the second arrangement of the content/items is formed inside the container.
10. The method of claim 2, further comprising providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
11. The method of claim 1, wherein the container comprises a plurality of subcompartments.
12. A method comprising:
- providing a container comprising a movable side wall, the movable side wall in an open position defining a side access port comprising a side access port open plane, the side access port open plane being defined by an edge of the side access port;
- positioning the folding side wall in the open position; and
- ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, different than the first arrangement of the content/items and disposed within the container with an ordinating access direction to each of the content/items in the second arrangement of the content/items through the side access port in a direction substantially perpendicular to the open plane of the side access port, the ordinating access direction being ordinated in an ordination direction having an axis defined by the side access port open plane.
13. The method of claim 12, further comprising securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to a predetermined side access port frame of reference.
14. The method of claim 13, further comprising securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
15. The method of claim 13, wherein securing the content/items in the second arrangement of the content/items comprises tilting the container in one or more predetermined directions with respect to the predetermined side access port frame of reference.
16. The method of claim 13, further comprising providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
17. The method of claim 16, further comprising providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
18. The method of claim 16, further comprising providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the side access port frame of reference.
19. The method of claim 12, wherein ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, comprises transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to a predetermined side access port frame of reference, with one or more of the content/items of the array.
20. The method of claim 19, wherein the second arrangement of the content/items is formed inside the container.
21. The method of claim 13, further comprising providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
22. The method of claim 12, wherein the container comprises a plurality of subcompartments.
23. A method comprising:
- providing a first container and a second container, each container comprising a demountable side wall, the demountable side wall of each container, in a demounted position, defining a side access port comprising a side access port open plane and having a side access port frame of reference;
- removing the demountable side wall from one or more of the first container and the second container; and
- ordinating content/items, from a first arrangement of the content/items in the first container to a second arrangement of the content/items in the first container, different than the first arrangement of the content/items and ordinated with respect to ordination of content/items in the second container, with respect to the side access port frame of reference of the first container, and with ordinating access directed through the side access ports of the first and second containers in a direction substantially perpendicular to the open plane of each respective side access port.
24. The method of claim 23, further comprising securing the content/items in the second arrangement of the content/items such that the position and orientation of each of the content/items in the second arrangement of the content/items is held substantially constant with respect to the side access port frame of reference.
25. The method of claim 24, further comprising securing the content/items so that ordination of content/items in the second arrangement of the content/items is substantially constant as one or more content/items are removed in the access direction through the side access port.
26. The method of claim 24, wherein securing the content/items in the second arrangement of the content/items comprises tilting the container in one or more predetermined directions with respect to the side access port frame of reference.
27. The method of claim 24, further comprising providing a container top and a top stabilizer, the top stabilizer disposed so as to secure the container top in a position.
28. The method of claim 27, further comprising providing one or more airbags, wherein securing the content/items in the second arrangement of the content/items comprises inserting the one or more airbags into the container and inflating the one or more airbags.
29. The method of claim 27, further comprising providing a restraining blanket, wherein securing the content/items in the second arrangement of the content/items comprises positioning the restraining blanket in the container with respect to the side access port frame of reference.
30. The method of claim 23, wherein ordinating content/items, from a first arrangement of the content/items to a second arrangement of the content/items, comprises transferring one or more of the content/items of the first arrangement of content/items to an array and forming the second arrangement of the content/items with respect to the side access port frame of reference, with one or more of the content/items of the array.
31. The method of claim 30, wherein the second arrangement of the content/items is formed inside the container.
32. The method of claim 24, further comprising providing a row restraint, disposed within the container and comprising one or more rows, wherein securing the content/items in the second arrangement of the content/items comprises placing each of the content/items into a predetermined row of the one or more rows of the row restraints.
33. The method of claim 23, wherein the container comprises a plurality of subcompartments.
Type: Application
Filed: May 8, 2018
Publication Date: Dec 13, 2018
Inventors: Stephen DERBY (Troy, NY), Eugene ECKERT (Hamburg, NJ), David BROWN (Pittsford, NY)
Application Number: 15/974,486