Mixed P/N MOS Array Layout and Methods of Forming the Same
A semiconductor structure is disclosed that includes a p-channel metal-oxide semiconductor (PMOS) array having a first set of oxide diffusion layer (OD) structures, an n-channel metal-oxide semiconductor (NMOS) array having a second set of OD structures, and a dummy buffer zone surrounding the PMOS and NMOS arrays. The semiconductor structure has a uniform spacing between OD structures in the first and second sets of OD structures and between the PMOS and NMOS array, such that no dummy buffer zone is included between the PMOS array and the NMOS array.
Integrated circuits are often formed in arrays wherein the same Metal-Oxide Semiconductor (MOS) device geometry is repeated multiple times across a reticle field. The performance of the integrated circuit is dependent upon pattern uniformity between the shapes that comprise functional components of the MOS devices within the array in order to ensure matching of their electrical characteristics. Pattern uniformity of the shapes at the edge of the array is sensitive to density of the background circuitry, because there is a density gradient between the edge of the array and the background circuitry. The existing solution is to add a buffer zone of dummy devices which are identical to the MOS device, but not electrically active. The buffer zone results in better pattern uniformity of the active MOS devices within the array, but can add significant area overhead to a chip.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
In advanced semiconductor processing techniques, such as 20 nm processing and smaller, a gradient in density of the silicon material commonly used as a gate contact for metal-oxide-semiconductor (MOS) devices formed within a semiconductor device array 100 and the surrounding semiconductor region 110 can affect circuit performance of the MOS devices resulting from a mismatch in analog device geometries and resulting electrical parameters (referred to as density gradient effect or DGE.) To reduce the analog device mismatch for the semiconductor device array 100, layout guidelines suggest that a designer surround each of the PMOS and NMOS arrays 102, 104 with dummy buffer arrays 106, 108 of the same MOS type. Layout guidelines further suggest that MOS arrays smaller than 40×40 μm2 should include an extra 5 μm of surrounding dummy buffer arrays, and MOS arrays larger than or equal to 40×40 μm2 should include an extra 20 μm of surrounding dummy buffer arrays. This creates area penalties greater than 1.56× for MOS arrays smaller than 40×40 μm2 and area penalties between 2× and 4× for MOS arrays larger than or equal to 40×40 μm2, as further illustrated by
The dummy buffer zone 310 in the illustrated layout 300 has a uniform width (ω) on all sides of the mixed P/N MOS array. As explained above, layout guidelines suggest that the buffer zone 310 width (ω) should be 5 μm if the mixed P/N MOS array is smaller than 40×40 μm2, and should be 20 μm if the mixed P/N MOS array is larger than or equal to 40×40 μm2.
The DAC circuit 600 shown in
The mixed P/N MOS array layout 710 includes a uniform gate/OD density, and therefore does not include dummy buffers between the PMOS and NMOS array layouts 712, 714. The uniform gate density is provided by utilizing a unified gate length and a uniform gate distribution, as further illustrated in
The mixed P/N MOS array layout 1000 further includes a surrounding dummy buffer zone 1060, described in more detail below with reference to
As explained above with reference to
In addition, the isolation of the PMOS switch transistors (SW1, SW2) along the vertical edges of the mixed P/N MOS array layout 1100 (i.e., there are no MP, MN1 or MN2 transistors along the vertical edges) enables the vertical width (χ) of the dummy buffer zone 1060 to also be reduced below the width (e.g., 20 μm) recommended by the layout guidelines. The performance of the PMOS switch transistors (SW1, SW2) does not affect the accuracy of the mixed P/N MOS array layout 1200. The PMOS switch transistors (SW1, SW2) may therefore be treated as a buffer zone for the purpose of MOS layout. The effective width (ε) of the buffer zone along the vertical edges of the mixed P/N MOS array layout 1200 is therefore the combination of the vertical width (χ) of the dummy buffer zone 1060 and the width of the PMOS switch transistors (SW1, SW2). Because the mixed P/N MOS array layout 1200 suffers a greater DGE effect in the horizontal (x) direction, as explained above, the effective width (ε) of the vertical buffer zone should meet the recommended layout guidelines (e.g., 5 μm if the mixed P/N MOS array is smaller than 40×40 μm2, and 20 μm if the mixed P/N MOS array is larger than or equal to 40×40 μm2.)
In one embodiment of the disclosure, a semiconductor structure includes a p-channel metal-oxide semiconductor (PMOS) array having a first set of oxide diffusion layer (OD) structures, an n-channel metal-oxide semiconductor (NMOS) array having a second set of OD structures, and a dummy buffer zone surrounding the PMOS and NMOS arrays. The semiconductor structure has a uniform spacing between OD structures in the first and second sets of OD structures and between the PMOS and NMOS array, such that no dummy buffer zone is included between the PMOS array and the NMOS array.
In one embodiment of the disclosure, a method of fabricating a semiconductor device array includes: arranging a plurality of p-channel metal-oxide semiconductor (PMOS) devices into a PMOS array; arranging a plurality of n-channel metal-oxide semiconductor (NMOS) devices into an NMOS array; and arranging a dummy buffer zone to surround the PMOS and NMOS arrays. The semiconductor device array has uniform spacing between the plurality of PMOS devices, between the plurality of NMOS devices, and between the PMOS and NMOS array, such that no dummy buffer zone is included between the PMOS array and the NMOS array.
In one embodiment of the disclosure, a semiconductor device includes a device circuit and a biasing circuit configured to supply a bias current to the device circuit. The biasing circuit includes a first metal-oxide semiconductor (MOS) transistor that has a first conductivity type and that includes first and second oxide diffusion (OD) structures, and a second MOS transistor that has a second conductivity type and that includes a third OD structure, wherein the first, second, and third OD structures are aligned along a first direction and have a uniform OD spacing.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
Claims
1. A semiconductor structure comprising:
- a p-channel metal-oxide semiconductor (PMOS) array having a first set of oxide diffusion layer (OD) structures;
- an n-channel metal-oxide semiconductor (NMOS) array having a second set of OD structures; and
- a dummy buffer zone surrounding the PMOS and NMOS arrays;
- wherein the semiconductor structure has a uniform spacing between OD structures in the first and second sets of OD structures and between the PMOS and NMOS array, such that no dummy buffer zone is included between the PMOS array and the NMOS array.
2. The semiconductor structure of claim 1, wherein each OD structure in the first and second sets of OD structures has a uniform size.
3. The semiconductor structure of claim 1, wherein the PMOS and NMOS arrays include gate structures having a uniform length.
4. The semiconductor structure of claim 1, wherein the PMOS and NMOS arrays include gate structures, and the gate structures are uniformly distributed throughout the PMOS and NMOS arrays.
5. The semiconductor structure of claim 1, wherein the dummy buffer zone includes physical layout topologies that are identical to physical layout topologies of at least one of the PMOS array and the NMOS array, but are not electrically active.
6. The semiconductor structure of claim 1, wherein the PMOS and NMOS arrays include gate structures, and wherein the dummy buffer zone is smaller along edges of the PMOS array or NMOS array that are perpendicular to the gate structures.
7. A method of fabricating a semiconductor device array, comprising:
- arranging a plurality of p-channel metal-oxide semiconductor (PMOS) devices into a PMOS array;
- arranging a plurality of n-channel metal-oxide semiconductor (NMOS) devices into an NMOS array;
- arranging a dummy buffer zone to surround the PMOS and NMOS arrays;
- wherein the semiconductor device array has uniform spacing between the plurality of PMOS devices, between the plurality of NMOS devices, and between the PMOS and NMOS array, such that no dummy buffer zone is included between the PMOS array and the NMOS array.
8. The method of fabricating a semiconductor device array of claim 7, wherein the PMOS devices are uniform in size.
9. The method of fabricating a semiconductor device array of claim 7, wherein the NMOS devices are uniform in size.
10. The method of fabricating a semiconductor device array of claim 7, wherein the PMOS and NMOS devices are all uniform in size.
11. The method of fabricating a semiconductor device array of claim 7, wherein the PMOS and NMOS devices include gate structures having a uniform length.
12. The method of fabricating a semiconductor device array of claim 7, wherein the PMOS and NMOS devices include gate structures, and the gate structures are uniformly distributed throughout the PMOS and NMOS arrays.
13. The method of fabricating a semiconductor device array of claim 7, wherein the dummy buffer zone includes physical layout topologies that are identical to physical layout topologies of at least one of the PMOS array and the NMOS array, but are not electrically active.
14. The method of fabricating a semiconductor device array of claim 7, wherein the PMOS and NMOS devices include gate structures, and wherein the dummy buffer zone is smaller along edges of the PMOS array or NMOS array that are perpendicular to the gate structures.
15. A semiconductor device comprising:
- a device circuit; and
- a biasing circuit configured to supply a bias current to the device circuit, the biasing circuit including a first metal-oxide semiconductor (MOS) transistor that has a first conductivity type and that includes first and second oxide diffusion (OD) structures, and a second MOS transistor that has a second conductivity type and that includes a third OD structure, wherein the first, second, and third OD structures are aligned along a first direction and have a uniform OD spacing.
16. The semiconductor device of claim 15, wherein the device circuit includes a fourth MOS transistor that has a fourth OD structure aligned with one of the first, second, and third OD structures along a second direction transverse to the first direction.
17. The semiconductor device of claim 16, further comprising a buffer zone surrounding the biasing circuit and having an effective width that is the combination of a width thereof and a width of the fourth MOS transistor.
18. The semiconductor device of claim 15, wherein the first, second, and third OD structures have a uniform size.
19. The semiconductor device of claim 15, wherein the first and second MOS transistors further includes gate structures that have a uniform size.
20. The semiconductor device of claim 15, wherein the first and second MOS transistors further includes gate structures that have a uniform pitch.
Type: Application
Filed: Jun 30, 2017
Publication Date: Jan 3, 2019
Inventors: Jaw-Juinn Horng (Hsinchu), Bei-Shing Lien (Taipei)
Application Number: 15/638,505