System For Producing A Medical Bag, And Method For Operating Such A System
Assembly for manufacturing a medical bag from a plastic film, with filling means for filling the bag with a liquid through a port of the bag, with closing means for closing the port after filling of the bag, with different stations in which various production process steps are performed, and with a transport unit for transferring the bag being produced along these stations, the assembly being adapted to perform filling of the bag and closing of the bag at a combined filling and closing station.
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The invention relates to an assembly for manufacturing a medical bag from a plastic film, with filling means for filling the bag with a liquid through a port of the bag, with closing means for closing the port after filling of the bag, with different stations in which various production processing steps are performed, and with a transport unit for transferring the bag being produced along these stations.
The invention also relates to a method of operating a plant for manufacturing a medical bag from a plastic film, wherein the medical bag comprising a port is filled along a transport path and closed by a plug.
Generic assemblies are known from the state of the art and have already proven their worth in the manufacturing of medical bags. However, the efforts in terms of construction and, in particular, of time for filling and closing the medical bags to make them fit for transport are often very high. Particularly in case of bags with larger filling volumes, handling of the bags in such assemblies has frequently proven to be difficult.
The invention is based on the objective to enhance generic assemblies such that the manufacturing of medical bags is simplified.
The objective of the invention is fulfilled by an assembly for manufacturing a medical bag from a plastic film, with filling means for filling the bag with a liquid through a port of the bag, with closing means for closing the port after filling of the bag, with different stations in which various production process steps are performed, and with a transport unit for transferring the bag being produced along these stations, the assembly being adapted for performing filling of the bag and closing of the bag in a combined filling and closing station.
The combined filling and closing station has an angle adjusting device, with an operative connection to a reclining angle and/or holding angle of the bag and/or with an operative connection to an angular position of a filling nozzle. In this manner, it is possible to set the holding angle of the bag during filling to a value which deviates from the horizontal plane. For instance, the angle adjusting device can allow setting of an angle of more than 10°, more than 20°, more than 30°, more than 45° or even up to 90° deviation from the horizontal plane in the downward direction. The more the angle deviates from the horizontal plane, the less pressure is needed to fill the bag with liquid since with an increasing angle, the bag is hanging with more strength downward and the liquid can be filled into the bag with the aid of gravity.
The angle adjusting device preferably allows continuous adjustment of the bag's angle during filling.
Ideally, at least one component, in particular a filling nozzle and/or a plug plug-on-unit of the combined filling and closing station also assumes a different angle, preferably the same angle as the bag.
Advantageously, the assembly can be adjusted individually for each filling task by means of an angle adjusting device. Thus a thick bag which strongly inflates during filling can be hung at a larger angle than a flat bag with little liquid inside it which has little counterpressure during filling and little mass.
In one embodiment of the invention, the filling angle which deviates from the horizontal plane can be maintained by the combined station. In this case, the bag is already fed at this angle and is also advanced in the direction towards the next station at this angle. Alternatively, it is conceivable that the angle is set during the process at the combined filling and closing station, i.e. the bag is fed into the station at a different angle, in particular in a horizontal plane, and is then placed in an inclined position for filling or during filling. Preferably closure takes place at least at the same angle deviating from the horizontal plane as at the end of the filling process.
A particularly preferred embodiment has an actuator as the angle adjusting device, the actuator being actively connected to a machine controller, so that the machine controller sets the angle during ongoing production and/or at the beginning of an ongoing production.
Thanks to the fact that the assembly has a combined filling and closing station, it can also be built to be more compact and to require less maintenance.
In the context of the invention, the term “station” describes a device where work can be performed on or with the bag.
Furthermore, the objective of the invention is also solved by means of a method for operating an assembly for manufacturing a medical bag from a plastic film, wherein the medical bag comprising a port is filled along a transport path and closed by a plug, the method being characterized in that the bag is filled and closed in a single, combined filling and closing station.
Due to the fact that the bag is filled and closed in a single, combined filling and closing station, its manufacturing in the respective assembly is substantially simplified and can be performed much faster.
In particular, it is advantageous to group together successive stations for filling and closing the bag to one single combined filling and closing station, which not only saves time between the individual treatment processes but which also allows the assembly to be more compact and require less maintenance, since an additional station, which is still required in the state of the art, can be omitted.
Furthermore, in terms of the device and thus also in terms of process control, the bag can be handled much more easily in the assembly if it is filled and closed in a horizontal position.
A preferred embodiment therefore provides for the assembly being adapted for filling of the bag when the bag is in a horizontal position. This allows safe handling in particular of larger bags to be filled in the present assembly, wherein the angle can be precisely preselected and adjusted.
If the assembly is adapted to hold the bag in the combined filling and closing station at an angle of less than 45° from the horizontal plane, handling of larger bags which have been filled completely or even partly is no problem, especially if the bags are located in a transport path which is substantially horizontal.
It goes without saying, that the present means of filling the bag and the means of closing the port of the bag can take different forms. In particular, embodiments known from the state of the art can be provided. Thus, no additional explanations concerning details of construction are necessary.
It is advantageous if the combined filling and closing station comprises a filling nozzle and a plug plug-on-unit; in this manner, a single station of the present assembly can be simply equipped with a double function by a respective construction.
The assembly or its combined filling and closing station, respectively, can be built to be even more compact if the filling nozzle and the plug plug-on-unit have the same operating height, but wherein at least one of them has a retracting position which allows the other unit to go to an operating position at the bag in order to interact with the bag in this position.
In this manner, it can be achieved that the filling nozzle and the plug plug-on-unit can be arranged at the same operating height and can interact with the bag, which allows a particularly flat construction of the combined filling and closing station.
If, alternatively, the combined filling and closing station is to be constructed to be particularly short, it is possible for the filling nozzle and/or the plug plug-on-unit to have a height adjustment device for height adjustment between an operating position and a retracting position. For this purpose, the filling nozzle and the plug plug-on-unit can be moved alternately not only on a horizontal level but also along a vertical level.
It is understood that the present plug plug-on-unit can have various embodiments. The manufacturing according to the invention can be further accelerated and thus improved if the plug plug-on-unit has a re-gripping unit so that the plug plug-on-unit can be equipped with a new plug for the next bag.
For preventing the re-gripping unit from impeding the filling nozzle or the plug plug-on-unit which are temporarily and alternately in the working position, while this filling nozzle or the plug plug-on-unit interacts with the bag, it is advantageous for the re-gripping unit to be arranged in a portion of the retracting position.
Other features, effects and advantages of the present invention will be explained by means of the attached figure and the following specification, where by way of example an assembly for manufacturing a medical bag having a combined filling and closing station is shown and described.
To avoid repetitions, components do not have to be provided with reference numbers and explained in all figures.
In the figures:
In all figures, the horizontal bag position shown being merely a possible angular position—which can preferably be set continuously—, wherein for a different bag to be filled or for a different liquid to be filled in, a different angle could be set in all figures.
The assembly 1 shown in
For this purpose, the assembly 1 has filling means 3 for filling the bag 2 with a liquid (not shown) and closing means 4 for closing a port 5 of the bag 2 with a plug 6, which is inserted in a preferably hose-like tubular element 7 (see e. g.
Normally, such a port 5 of such a filled bag 2 substantially consists at least of the tubular element 7, which has been inserted in a non-releasable manner in the bag 2, and of the plug 6 fastened thereto externally or internally.
According to the invention, these filling means 3 and closing means 4 are combined in one single filling and closing station 15 so that the number of required processing stations 15, 60 and 61 in the assembly 1 is advantageously reduced.
In the state of the art, at least two separate stations (not shown here and thus without reference numeral) have always been present, wherein at the first one the bags 2 were filled and at the second one the bags 2 were subsequently closed.
These two separate stations are no longer present but have been combined to form one single combined filling and closing station 15.
The single, combined filling and closing station 15 is located at a lower frame portion 16 of an assembly frame 17 of the assembly 1 and consists substantially of a filling unit 18 and a closing unit 19 arranged above it, the filling unit 18 and the closing unit 19 forming a constructional unit (not again referenced separately) which in its entirety is fastened to the assembly frame 17 such that it is adjustable in the vertical direction 21 by a height adjusting device 20 or vertical stroke device, respectively.
Thus, the filling unit 18 and the closing unit 19 of the single combined filling and closing station 15 are translated together in the vertical direction 21 by means of a single stroke cylinder 22 of the height adjusting device 20.
The filling unit 18 and the closing unit 19 are both supported by a common carrier 23 of a common vertical support 24.
The filling unit 18 has a filling head 25 comprising the filling nozzle 10, which head can be translated horizontally by means of a first horizontal drive 26 such that the filling nozzle 10 can be translated in the horizontal direction 28 also independently to a gripping and closing head 27, comprising the plug insertion unit 11, of the closing unit 19.
The gripping and closing head 27, on the other hand, is driven in the horizontal direction 28 by means of an additional horizontal drive 29, the gripping and closing head 27 being arranged so as to be translated on a rail element 30 mounted to the filling unit 18.
Both horizontal drives 26 and 29 are fastened to the common carrier 23 of the common vertical support 24.
The filling unit 18 is provided with liquid to be filled into the bags 2 to be manufactured by a feeding line 31, whereas the plug insertion unit 11 can be equipped with additional plugs 6 by means of a regripping unit 35.
The regripping unit 35 is located in an upper frame portion 36 of the assembly frame 17 of the assembly 1 and consists substantially of a plug reservoir unit 37 for storing additional plugs 6 at the single combined filling and closing station 15, and a swivel and transfer arm 38 for gripping additional plugs 6 from the plug reservoir unit 37 and for transferring a received and gripped plug 6 to the plug insertion unit 11.
The swivel and transfer arm 38 is pivoted to the upper frame portion 36 about a swivel axis 39 and is driven by means of a working cylinder 40, and it has a plug receiving portion 41 adapted for gripping and receiving the respective plug 6.
In addition to the regripping unit 35, a bag handling unit 45 is also provided in the upper frame portion 36 of the assembly 1.
This bag handling unit 45 comprises a gripper 46 by means of which the bags 2 provided at the single combined filling and closing station 15 can be gripped at at least one of their tubular elements 7 and can be shifted with respect to the single combined filling and closing station 15.
For this purpose, the gripper 46 is mounted to the upper frame portion 36 by means of a drive unit 47 such that it can be moved both horizontally and vertically.
The bag handling unit 45 further comprises a clamping unit 48 for clamping in particular a filled bag 2 at at least one of its tubular elements 7 (see in particular
The clamping unit 48 comprises a clamping element 49 displaceable in the vertical direction 21 which can be lifted or lowered with respect to a counter-clamping element 50. The clamping unit 48 also comprises a clamping drive 51.
For being able to provide the bags 2 in succession at the filling and closing station 15, the assembly 1 furthermore comprises a transport unit 55, forming a transport path 54, for transferring the bags 2 produced, below the bag handling unit 45 and laterally to the filling and closing station 15, which transport unit 55 has a circumferential belt drive 56 with seats 57 (numbered only by way of example) for receiving tubular elements 7 of bags 2, as well as an endless belt 58 for the positioning of such bags 2 (see in particular
In this example of embodiment, the transport unit 55 of the assembly 1 shown in
To be more precise, the bags 2 are substantially located on a horizontal plane 59 (see for instance only
By means of this transport unit 55, the bags 2 being produced are fed to additional processing stations 60 and 61 of the assembly 1.
Additional processing stations 60 and 61 can be, for instance, a receiving or feeding station 60, respectively (see only
It can easily be seen in
The seats 57 shown here can also be simplified in terms of construction such that in particular an insertion of tubular elements 7 can take place automatically with particular ease and safety of operation.
The transport unit 55 is designed such that the actual belt body (not referenced again) for the belt drive 56 and the endless belt 58 at the same time serves as a guide for the bags 2.
The
In
For reaching this transfer height and in particular the operational height 70 of the filling and closing station 15, the stroke cylinder 22 of the height adjusting device 20 is moved upwards in the vertical direction 21.
If the plug insertion unit 11 is located on the horizontal level of the transfer height, the plug insertion unit 11 according to the present invention is brought to a vertical retracting position 71 with regard to the bag 2, wherein the filling nozzle 10 is positioned at the operational height 70 being located in the actual operating position 72 together with the respective bag 2.
In
In
In
In
The process of plug loading described above can overlap in time with a subsequent step of taking the bag from the seat 57, especially if the cycle time of the assembly 1 needs to be reduced.
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In
In
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In
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In
At this point, it is explicitly pointed out that the features of the solutions described above or described in the Claims and/or Figures can also be combined, if desired, so as to implement the features and achieve the effects and advantages described above in combination.
It is understood that the example of embodiment described above is merely a first embodiment of the assembly according to the invention for manufacturing a medical bag. Thus, the implementation of the invention is not limited to this example of embodiment.
All features disclosed in the application documents are claimed as essential for the invention, provided that they are novel over the state of the art individually or in combination.
LIST OF REFERENCE NUMBERS
- 1 assembly
- 2 medical bag or subsequent bag, respectively
- 2A plastic film
- 3 filling means
- 4 closure means
- 5 port
- 6 plug
- 7 tubular element
- 10 filling nozzle
- 11 plug insertion unit
- 12 plug gripper
- 15 filling and closing station
- 16 lower frame portion
- 17 assembly frame
- 18 filling unit
- 19 closing unit
- 20 height adjusting device or vertical stroke device, respectively
- 21 vertical direction
- 22 stroke cylinder
- 23 common carrier
- 24 common vertical support
- 25 filling head
- 26 first horizontal drive
- 27 gripping and closing head
- 28 horizontal direction
- 29 additional horizontal drive
- 30 rail element
- 31 feeding line
- 35 regripping unit
- 36 upper frame region
- 37 plug reservoir unit
- 38 swivel and transfer arm
- 39 swivel axis
- 40 working cylinder
- 41 plug receiving portion
- 45 bag handling unit
- 46 gripper
- 47 drive unit
- 48 clamping unit
- 49 clamping element
- 50 counter-clamping element
- 51 clamping drive
- 54 transport path
- 55 transport unit
- 56 belt drive
- 57 seats
- 58 endless belt
- 59 horizontal plane
- 60 receiving or feeding station
- 61 providing station
- 65 general basic position
- 68 plug transfer position
- 69 transfer position
- 70 operational height
- 71 vertical retraction position
- 72 working position
- 74 feeding cylinder
- 75 linear transport
- 76 deflection pulley element
- 77 additional retraction position
Claims
1. An assembly for manufacturing a medical bag from a plastic film, the assembly comprises:
- filling means for filling the medical bag with a liquid through a port of the medical bag;
- closing means for closing the port after filling of the medical bag;
- a plurality of different stations in which various production process steps are performed; and
- a transport unit for transferring the medical bag being produced along the plurality of different stations;
- wherein the assembly is adapted to perform the filling and the closing of the medical bag at a combined filling and closing station,
- wherein the combined filling and closing station comprises:
- an angle adjusting device having an operative connection to a reclining angle and/or holding angle of the medical bag, and/or an operative connection to an angular position of a filling nozzle.
2. The assembly according to claim 1, wherein the assembly is adapted to perform filling of the medical bag with the bag in a horizontal position.
3. The assembly of claim 1, wherein the assembly is adapted to hold the medical bag at the combined filling and closing station at an inclination of less than 45° with respect to a horizontal plane.
4. The assembly of claim 1, wherein the combined filling and closing station comprises a filling nozzle and a plug insertion unit.
5. The assembly of claim 4, wherein the filling nozzle and the plug insertion unit have the same operational height, but at least one of these two units has a retraction position which allows the other of the two units to reach a working position at the medical bag in order to interact with the medical bag in this working position.
6. The assembly of claim 4, wherein the filling nozzle and/or the plug insertion unit have a height adjusting device for adjusting the height between a working position and a retraction position.
7. The assembly of claim 4, wherein the plug insertion unit has a regripping unit so that the plug insertion unit can be equipped with a new plug for a subsequent medical bag.
8. The assembly of claim 7, wherein the regripping unit is arranged in a region of the retraction position.
9. A method of operating an assembly for manufacturing a medical bag from a plastic film, the method comprising:
- providing a port on the medical bag;
- holding the medical bag at a filling and closing station at a predetermined angle by means of an angle adjusting device;
- filling the medical bag with a liquid through the port along a transport path; and
- closing the port on the medical bag with a plug,
- wherein filling and closing of the medical bag occurs at a single combined filling and closing station;
- wherein the angle adjusting device comprising an operative connection to a reclining angle and/or holding angle of the medical bag and/or an operative connection to an angular position of a filling nozzle and of any other components of the combined filling and closing station; and
- wherein for different bags, different angles are set with a view to material, filling height and the like.
10. The method according to claim 9, wherein the medical bag is filled and closed in a horizontal position.
11. The assembly of claim 2, wherein the assembly is adapted to hold the medical bag at the combined filling and closing station at an inclination of less than 45° with respect to a horizontal plane.
12. The assembly of claim 2, wherein the combined filling and closing station comprises a filling nozzle and a plug insertion unit.
13. The assembly of claim 3, wherein the combined filling and closing station comprises a filling nozzle and a plug insertion unit.
14. The assembly of claim 5, wherein the plug insertion unit has a regripping unit so that the plug insertion unit can be equipped with a new plug for a subsequent medical bag.
15. The assembly of claim 6, wherein the plug insertion unit has a regripping unit so that the plug insertion unit can be equipped with a new plug for a subsequent medical bag.
Type: Application
Filed: Jun 14, 2017
Publication Date: May 16, 2019
Applicant: KIEFEL GmbH (Freilassing)
Inventor: Bernd Stein (Kirchanschöring)
Application Number: 16/307,546