SYSTEM AND METHOD FOR OPERATING A PORTABLE AIR HEATER
A portable forced air heater including a housing, a heating element located within the housing, a sensor configured to sense a characteristic of the portable heater, a communications device configured to communicate with an external device, and a controller having an electrical processor and memory. The controller is configured to receive, from the sensor, the characteristic of the portable heater, and output, via the communications device, a signal indicative of the characteristic of the portable heater to the external device.
This application claims the benefit to U.S. Provisional Patent Application No. 62/584,432, filed on Nov. 10, 2017, the entire contents of which are incorporated herein by reference.
FIELDEmbodiments relate to forced air heaters, and more specifically, to portable forced air heaters.
SUMMARYOne embodiment provides a portable forced air heater including a housing, a heating element located within the housing, a sensor configured to sense a characteristic of the portable heater, a communications device configured to communicate with an external device, and a controller having an electrical processor and memory. The controller is configured to receive, from the sensor, the characteristic of the portable heater, and output, via the communications device, a signal indicative of the characteristic of the portable heater to the external device.
Another embodiment provides a portable forced air heater a housing, a heating element located within the housing, a communications device configured to communicate with an external device, and a controller having an electrical processor and memory. The controller is configured to receive from the external device, via the communications device, a control signal, and control a component of the portable forced air heater according to the control signal.
Another embodiment provides a method of operating a portable forced air heater including a housing and a heating element located within the housing. The method including sensing, via a sensor, a characteristic of the portable forced air heater. The method further including analyzing, via a controller having an electronic processor, the characteristic. The method further including outputting, via a communications device, a signal indicative of the characteristic to an external device.
Another embodiment provides a method of operating a portable forced air heater including a housing and a heating element located within the housing. The method including receiving from an external device, via a communications device, a control signal. The method further including controlling, via a controller having an electronic processor, a component of the portable forced air heater based on the control signal.
Other aspects of the application will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The application is capable of other embodiments and of being practiced or of being carried out in various ways.
The heater 100 includes a housing 102 having a handle 112 configured to be grasped by an operator to maneuver the heater 100, and a base 106 coupled to the housing 102. The base 106 may include a support bar 110, a control panel 114, and a fuel inlet 126 selectively attachable to a hose 108, the hose 108 being in fluid communication with a fuel source (for example, propane, butane, etc.). In other embodiments, the fuel source is in direct fluid communication with the fuel inlet 126.
Located within housing 102 is a heating element (for example, a combustion chamber 138 (
The heater 100 is configured to receive a battery pack 116 (
As illustrated in
With reference to
In operation, the heater 100 produces between approximately 30,000 and approximately 60,000 BTU, and operates for up to approximately 12 hours to approximately 15 hours (for example, approximately 14.3 hours) when fluidly coupled to a twenty pound propane tank. In the same or other embodiments, the heater 100 produces between approximately 60,000 and approximately 120,000 BTU, and operates for up to approximately 6 hours to approximately 8 hours (for example, approximately 7.2 hours) when fluidly coupled to a twenty pound propane tank. Heater 100 may operate from approximately 2 hours to approximately 9 hours while drawing power from approximately a 1.5 Ah battery pack to approximately a 7 Ah battery pack.
In the same or alternative embodiments, the heater 100 includes a thermocouple 124 positioned adjacent a flame during operation of the heater 100. In such embodiments, the thermocouple 124 generates a voltage that energizes a gas solenoid valve. In some embodiments, the voltage generated by the thermocouple 124 may hold the gas solenoid valve in an open position while the flame is on. When the flame is extinguished, the thermocouple 124 does not generate a voltage and the gas solenoid valve may close automatically.
In the illustrated embodiment, portable heater 200 includes a housing 202, which may have a handle 212 graspable by an operator to maneuver the heater 200, and a base 206 attached to the housing 202. In some embodiments, eater 200 has a weight and dimension less than that of heater 100, such that heater 200 is more easily lifted and carried by an operator. Likewise, the heater 200 may be made from the same or different materials than the heater 100, to promote portability. The heater 200 may include a continuous electronic ignition.
With reference to
Heater 200 also includes a fuel inlet 226 disposed in a rearward portion of the base 206. The fuel inlet 226 directly receives a valve portion of a fuel tank (for example, a one pound propane tank). In some embodiments, the fuel inlet 226 additionally receives a hose in fluid communication with a remote fuel tank. As illustrated in
In operation, the heater 200 may produce up to approximately 20,000 BTU, and operate for up to approximately two hours while coupled to a one pound propane tank.
In the illustrated embodiment, portable heater 300 includes a housing 302, which may have a first handle 312 graspable by an operator to maneuver the heater 300, and a base 306 attached to the housing 302. The base 306 may include one or more wheels 336 allowing an operator, while grasping the first handle 312, to maneuver the heater 300 without fully lifting the heater 300 off of the ground. In some embodiments, heater 300 may also include a second handle 338 attached to a rearward portion of the base 306. While grasping the second handle 338, the operator may lift one end of the heater 300 and roll the other end of the heater 300 (via the wheels 336) along the ground to maneuver the heater 300.
Heater 300 may also include a fuel inlet 326 disposed in a rearward portion of the base 306. In the illustrated embodiment, the fuel inlet 326 receives a hose in fluid communication with a remote fuel tank containing kerosene.
Heater 300 also includes a power port 318 disposed in the rearward portion of the base 306, below the fuel inlet 326. The power port 318 includes some or all of the features and elements described above with respect to
In operation, the heater 200 produces up to approximately 75,000 BTU, and operates for up to approximately eight hours while coupled to a five pound kerosene tank. The heater may operate up to one hour while drawing power from two 4 Ah battery receptacles.
The power supply 1010 supplies power to the controller 1005. In some embodiments, the power supply 1010 is, or includes, the battery receptacle 128, the battery pack 116, and/or the AC power receptacle 130. In some embodiments of operation, the power supply 1010 further includes a power converter configured to convert the power from the battery pack 116 and/or AC power receptacle 130 to a nominal direct-current (DC) power for use by the controller 1005.
The input/output device (I/O) device, or communications device, 1015 provides a communication link 1026 between controller 1005 and one or more external devices 1027 (for example, an external computer, a laptop, a tablet, a smartphone, a smart watch, a server, etc.). For example, the I/O device, or communications device, 1015 provides communication between the heater 100, 200, 300 and an external device 1027. In some embodiments, the external device is remote from the heater 100, 200, 300. The communication link 1026 may be wired and/or wireless. In some embodiments, the wireless communication link 1026 may be, but is not limited to, a radio frequency (RF) communications link, a Bluetooth communications link, a cellular communications link, and a WiFi communications link. Additionally, in some embodiments, the wireless communication link 1026 may be part of a local area network (LAN), a neighborhood area network (NAN), a home area network (HAN), or personal area network (PAN). In yet another embodiment, the wireless communication link may be part of a wide area network (WAN) (for example, the Internet, a TCP/IP based network, a cellular network, such as, for example, a Global System for Mobile Communications [GSM] network, a General Packet Radio Service [GPRS] network, a Code Division Multiple Access [CDMA] network, an Evolution-Data Optimized [EV-DO] network, an Enhanced Data Rates for GSM Evolution [EDGE] network, a 3GSM network, a 4GSM network, a Digital Enhanced Cordless Telecommunications [DECT] network, a Digital AMPS [IS-136/TDMA] network, or an Integrated Digital Enhanced Network [iDEN] network, etc.).
The controller 1005 may further be communicatively and/or electrically coupled to various components of the heater 100. For example, in the illustrated embodiment, the controller 1005 is further communicatively and/or electrically coupled to the fan 1028 (for example, fans 110, 210, and/or 310), the heating element 1029 (for example, combustion chamber 138 and/or an electric heating element), and one or more sensors 1030.
The one or more sensors 1030 are configured to sense one or more characteristics of the heater 100. In some embodiments, the one or more sensors may include a temperature sensor (for example, to thermistors, thermocouples, negative temperature coefficient (NTC) thermistors, resistance temperature detectors (RTDs), semiconductor-based sensors, and/or optical temperature sensors), an accelerometer, a proximity sensor, a voltage sensor, a current sensor, a gas sensor (for example, a carbon monoxide sensor and/or an oxygen sensor), a pressure sensor, and a load sensor. The various characteristics may include, but are not limited to, a fuel (for example, propane and/or butane) level, a battery capacity (for example, remaining charge, remaining time of use, time till complete charge, a voltage level, etc.), a temperature, an oxygen level, and an angle of the heater 100.
In operation, the one or more sensors 1030 sense the one or more characteristics and outputs the one or more sensed characteristics to the controller 1005. The controller 1005 analyzes the characteristics. In some embodiments, analysis of the characteristics includes comparing a sensed characteristic to a predetermined threshold. For example, the controller 1005 may receive an angle (or signal indicative of an angle) of the heater 100 from one or more accelerometers. The controller 1005 may then compare the sensed angle to a predetermined threshold. If the angle of the heater 100 crosses the predetermined threshold, the controller 1005 may output an alert (for example, an audible alert and/or a visual alert). In some embodiments, the controller 1005 may output the alert to the external device 1027. In some embodiments, the controller 1005 may shut down the heater 100 if the sensed characteristic crosses the predetermined threshold.
In some embodiments, the controller 1005 outputs sensed characteristics and/or alerts to the external device 1027 (for example, via the I/O device 1015 and the communication link 1026). For example, the controller 1005 may output a current fuel level of the fuel tank, a currently capacity (including remaining operation time) of the battery pack 116, a tip over alert, an oxygen depletion alert, a current temperature of the heater 100, an over heat alert, and a proximity alert (for example, if the heater 100 is too close to an external object).
In one exemplary embodiment of operation, the controller 1005 may receive a fuel level (or signal indicative of the fuel level) from one or more sensors 1030. In some embodiments, the fuel level may be determined by a pressure sensor and/or a load sensor (for example, a load sensor sensing a weight of a connected propane tank). The controller 1005 may then output the fuel level to the external device 1027. In some embodiments, the controller 1005 may compare the sensed fuel level to a predetermined threshold. If the fuel level crosses the predetermined threshold, the controller 1005 may output an alert (for example, an audible alert and/or a visual alert). In some embodiments, the controller 1005 may output the alert to the external device 1027.
In another exemplary embodiment of operation, the controller 1005 may receive a battery charge level (or signal indicative of the charge level) from one or more sensors 1030. In some embodiments, the fuel level may be determined by a voltage sensor, current sensor, and/or power sensor. The controller 1005 may then output the charge level to the external device 1027. In some embodiments, the controller 1005 may compare the sensed charge level to a predetermined threshold. If the charge level crosses the predetermined threshold, the controller 1005 may output an alert (for example, an audible alert and/or a visual alert). In some embodiments, the controller 1005 may output the alert to the external device 1027.
Additionally, in some embodiments, the external device 1027 may provide operational controls to the controller 1005 via the I/O device 1015 and the communication link 1026. For example, a user (via the external device 1027) may power the heater 100 on/off, operate the temperature output by the heater 100 up/down, and power the fan 110 on/off. In some embodiments, the external device 1027 may automatically turn the heater 100 down, or off, when a telephone call is received.
In one exemplary embodiment of operation, controller 1005 receives a temperature control signal from the external device 1027. The controller 1005 controls the fan 1028 and/or the heating element 1029 in accordance with the temperature control signal.
One or more characteristics of the heater 100, 200, 300 are sensed via one or more sensors 1030 (block 1105). The controller 1005 receives the one or more sensed characteristics (block 1110). The controller 1005 outputs one or more signal indicative of the one or more sensed characteristics to the external device 1027 (block 1115). As stated above, in some embodiments, the controller 105 compares the one or more sensed characteristics to one or more predetermined thresholds. If a sensed characteristic crosses a predetermined threshold, the controller 1005 may output an alert to the external device 1027.
The gauge window 1205 may provide a user with information concerning the heater 100, 200, 300, for example, but not limited to, various levels and/or capacities of the heater 100, 200, 300. Although illustrating a battery level and a fuel level, in other embodiments, the display 1200 may display only one level or greater than two levels.
The alert window 120 may provide the user with an alert concerning the heater 100, 200, 300, for example, but not limited to, a tilt warning. Although illustrating a tilt warning, in other embodiments, the display 1200 may display other warnings (for example, low-oxygen warnings, low battery warning, low fuel warning, etc.). Additionally, although illustrating a single warning, in other embodiments, multiple warnings may be illustrated.
The controller 1005 receives, from an external device, a control signal (block 1305). In some embodiments, the control signal is based on an input by a user controlling the external device. The controller 1005 controls the heater 100, 200, 300, or a component of the heater 100, 200, 300, based on the received control signal (block 1310). In some embodiments, the component of the heater 100, 200, 300, may be the fan 1028, the heating element 1029, an oscillation motor (for example, an oscillation motor in electrical and/or communicative connection with the controller 1005), and/or one or more components, or accessory components, 1035. Additionally, in some embodiments, the control signal relates to a temperature setting of the heater 100, 200, 300.
Returning to
In some embodiments, the electronic ignition is configured to provide an activation energy to ignite a flame within the combustion chamber 138. In such an embodiment, the electronic ignition may be controlled by the external device 1027 (for example, via the I/O device 1015 and the communication link 1026). In some embodiments, the speaker may be configured to output audio signals received from the external device 1027 (for example, via the I/O device 1015 and the communication link 1026). In such an embodiment, the communication link 1026 may be Bluetooth, WiFi, and/or SKAA.
In some embodiments, the USB output is configured to output a nominal USB voltage (for example, approximately 5 VDC). In such an embodiment, the heater 100, 200, 300 may further include a power converter (for example, a DC-DC converter, a DC-AC inverter, and/or a AC-DC converter) configured to receive power from a power source (for example, the battery pack 116 and/or the AC power receptacle 130) and convert the power to the nominal USB voltage. In some embodiments, the AC power receptacle 130 is configured to output a nominal AC voltage (for example, approximately 120 VAC). In such an embodiment, the heater 100, 200, 300 may further include a power converter (for example, a DC-DC converter, a DC-AC inverter, and/or a AC-DC converter) configured to receive power from a power source (for example, the battery pack 116 and/or the AC power receptacle 130) and convert the power to the nominal AC voltage. In some embodiments, the battery charger is configured to output a nominal charging voltage to a rechargeable battery (for example, a rechargeable power tool battery pack, a rechargeable battery for hand warmers, etc.). In such an embodiment, the heater 100, 200, 300 may further include a power converter (for example, a DC-DC converter, a DC-AC inverter, and/or a AC-DC converter) configured to receive power from a power source (for example, the battery pack 116 and/or the AC power receptacle 130) and convert the power to the nominal charging voltage. In some embodiments, various characteristics of the rechargeable battery may be monitored (for example, by controller 1005). In such an embodiment, the various characteristics may be used to control charging of the rechargeable battery.
In some embodiments, the fluid pump is configured to pump a fluid. In such an embodiment, the fluid may then be heated by the heating element 1029 while being pumped. In some embodiments, the wireless-connectivity hub is configured to provide the external device 1027, other connected devices, with Internet. In some embodiment, the wireless-connectivity hub provides internet via WiFi. In other embodiments, the wireless-connectivity hub provides internet via another wireless communication link (for example, Bluetooth). In yet another embodiment, the wireless connectivity hub provides cellular service to the external device 1027, or other connected devices.
In some embodiments, the insect repellant device is configured to output an insect repellant (for example, an insect repellant gas). In other embodiments, the insect repellant device may be an electrical discharge insect control system configured to attract and kill insects. In yet another embodiment, the insect repellant device may be configured to attract and trap insects. In such an embodiment, the insect repellant device may use propane to attract the insects.
Thus, embodiments provide, among other things, a forced air heater having remote monitoring and control. Various features and advantages of the application are set forth in the following claims.
Claims
1. A portable forced air heater comprising:
- a housing;
- a heating element located within the housing;
- a sensor configured to sense a characteristic of the portable heater;
- a communications device configured to communicate with an external device; and
- a controller having an electrical processor and memory, the controller configured to receive, from the sensor, the characteristic of the portable heater, and output, via the communications device, a signal indicative of the characteristic of the portable heater to the external device.
2. The portable heater of claim 1, further comprising a battery receptacle located on the housing, the battery receptacle configured to receive a rechargeable battery pack.
3. The portable heater of claim 2, wherein the controller receives power from the rechargeable battery pack.
4. The portable heater of claim 2, wherein the rechargeable battery pack is used in conjunction with a power tool when removed from the battery receptacle.
5. The portable heater of claim 1, wherein the external device is at least one selected from a group consisting of an external computer, a smartphone, a tablet, a smart watch, and a server.
6. The portable heater of claim 1, wherein the characteristic is at least one selected from a group consisting of a fuel level, a battery capacity, a temperature, an oxygen level, and an angle.
7. The portable heater of claim 1, wherein the housing includes an accessory component, wherein the accessory component is at least one selected from a group consisting of a light source, a speaker, a thermostat, a Universal Serial Bus (USB) output, an alternating-current (AC) receptacle, a battery charger, a fluid pump, a wireless-connectivity hub, and an insect repellant device.
8. A portable forced air heater comprising:
- a housing;
- a heating element located within the housing;
- a communications device configured to communicate with an external device; and
- a controller having an electrical processor and memory, the controller configured to receive from the external device, via the communications device, a control signal, and control a component of the portable forced air heater according to the control signal.
9. The portable forced air heater of claim 8, wherein the component is at least one selected from a group consisting of a fan, the heating element, an oscillation motor, a light source, a speaker, a thermostat, a Universal Serial Bus (USB) output, an alternating-current (AC) receptacle, a battery charger, a fluid pump, a wireless-connectivity hub, and an insect repellant device.
10. The portable heater of claim 8, further comprising a battery receptacle located on the housing, the battery receptacle configured to receive a rechargeable battery pack.
11. The portable heater of claim 10, wherein the controller receives power from the rechargeable battery pack.
12. The portable heater of claim 10, wherein the rechargeable battery pack is used in conjunction with a power tool when removed from the battery receptacle.
13. The portable heater of claim 8, wherein the external device is at least one selected from a group consisting of an external computer, a smartphone, a tablet, a smart watch, and a server.
14. The portable heater of claim 8, wherein the housing includes an accessory component, wherein the accessory component is at least one selected from a group consisting of a light source, a speaker, a thermostat, a Universal Serial Bus (USB) output, an alternating-current (AC) receptacle, a battery charger, a fluid pump, a wireless-connectivity hub, and an insect repellant device.
15. The portable heater of claim 8, wherein the control signal relates to a temperature setting of the portable forced air heater.
16. A method of operating a portable forced air heater including a housing and a heating element located within the housing, the method comprising:
- sensing, via a sensor, a characteristic of the portable forced air heater;
- analyzing, via a controller having an electronic processor, the characteristic; and
- outputting, via a communications device, a signal indicative of the characteristic to an external device.
17. The method of claim 16, wherein the external device is at least one selected from a group consisting of an external computer, a smartphone, a tablet, a smart watch, and a server.
18. The method of claim 16, wherein the characteristic is at least one selected from a group consisting of a fuel level, a battery capacity, a temperature, an oxygen level, and an angle.
19. A method of operating a portable forced air heater including a housing and a heating element located within the housing, the method comprising:
- receiving from an external device, via a communications device, a control signal; and
- controlling, via a controller having an electronic processor, a component of the portable forced air heater based on the control signal.
20. The method of claim 19, wherein the external device is at least one selected from a group consisting of an external computer, a smartphone, a tablet, a smart watch, and a server.
21. The method of claim 19, wherein the control signal relates to a temperature setting of the portable forced air heater.
Type: Application
Filed: Nov 7, 2018
Publication Date: May 16, 2019
Inventors: Mark Huggins (Anderson, SC), Benjamin M. Williams (Simpsonville, SC), Scott P. Kippes (Piedmont, SC), Devin E. Kilarski (Greenville, SC)
Application Number: 16/182,712