LED LIGHTING DEVICES WITH PAR FORM FIT
A lighting device for a vehicle. The lighting device has a PAR form fit, and includes a housing with a circumferential wall. The circumferential wall has an inner surface, an outer surface and an opening for light emission. The device includes a plurality of light emitting semiconductor devices. The plurality of light emitting semiconductor devices are mounted on a surface of a substrate such that the peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed toward the central axis. A second surface of the substrate is in thermal contact with the inner surface of the circumferential wall. The device also includes a plurality of curved reflecting surfaces arranged between the plurality of light emitting semiconductor devices and the central axis, arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening.
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The present disclosure generally relates to lighting devices for vehicles, and more specifically relates to lighting devices for aircraft, the lighting devices having a Parabolic Aluminized Reflector (PAR) form fit.
BACKGROUNDVehicle lighting devices, such as lighting devices for aircraft, are known. Lighting devices are generally required on aircraft for use as landing lights, taxi lights, search lights and so on. These lighting devices are used, for example, to better illuminate the runway during take-off and landing during low-light conditions.
A common type of lighting device used in these applications is the Parabolic Aluminized Reflector (PAR) lighting device. As used herein, the term “PAR form fit” is used in its conventional manner to describe the various types of lighting form fits for PAR fittings, which include PAR64, PAR56, PAR46, PAR38, PAR36 fittings, and so on. Devices which are adapted to have a PAR form fit are required to fit into an associated PAR fitting, such as the PAR fittings in certain aircraft canopies.
Presently, most lighting devices having a PAR form fit incorporate incandescent bulbs. Incandescent bulbs are generally less reliable and less power-efficient than LED-based lighting solutions. Although some LED-based lighting solutions exist, it is desirable to improve the efficiency and reliability of existing solutions.
BRIEF SUMMARYThis summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description section. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In an embodiment, there is provided a lighting device for a vehicle, the lighting device having a PAR form fit. The lighting device includes a housing comprising a circumferential wall. The circumferential wall has an inner surface, an outer surface, a central axis, and an opening for light emission. The lighting device includes a plurality of light emitting semiconductor devices. Each one of the plurality of light emitting semiconductor devices is mounted on a first surface of a substrate such that the peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed substantially toward the central axis. A second surface of the substrate is in thermal contact with the inner surface of the circumferential wall. A plurality of curved reflecting surfaces are arranged between the plurality of light emitting semiconductor devices and the central axis. The plurality of curved reflecting surfaces are arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening of the circumferential wall.
In an embodiment, there is provided a vehicle comprising a canopy. The canopy includes a lighting device. The lighting device includes a housing comprising a circumferential wall. The circumferential wall has an inner surface, an outer surface, a central axis, and an opening for light emission. The lighting device includes a plurality of light emitting semiconductor devices. Each one of the plurality of light emitting semiconductor devices is mounted on a first surface of a substrate such that the peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed substantially toward the central axis. A second surface of the substrate is in thermal contact with the inner surface of the circumferential wall. A plurality of curved reflecting surfaces are arranged between the plurality of light emitting semiconductor devices and the central axis. The plurality of curved reflecting surfaces are arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening of the circumferential wall.
Other desirable features will become apparent from the following detailed description and the appended claims, taken in conjunction with the accompanying drawings and this background.
A more complete understanding of the subject matter may be derived from the following detailed description taken in conjunction with the accompanying drawings, wherein like reference numerals denote like elements, and wherein:
The following detailed description is merely illustrative in nature and is not intended to limit the embodiments of the subject matter or the application and uses of such embodiments. As used herein, the word “exemplary” means “serving as an example, instance, or illustration.” Thus, any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. All of the embodiments described herein are exemplary embodiments provided to enable persons skilled in the art to make or use the systems and methods defined by the claims. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding Technical Field, Background, Brief Summary or the following Detailed Description.
For the sake of brevity, conventional techniques and components may not be described in detail herein. Furthermore, any connecting lines shown in the various figures contained herein are intended to represent example functional relationships and/or physical couplings between the various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in an embodiment of the present disclosure.
With reference to
In an embodiment, a connector 16 is present at one end of the housing 10. In an embodiment, the connector 16 is configured to electrically connect components of the lighting device 100 to an external power supply (not shown) when the lighting device 100 is fitted into a PAR fitting. In another embodiment, the connector 16 also provides for a physical connection between the housing 10 and the PAR fitting to fixedly secure the housing 10 to the PAR fitting as well as providing an electrical connection. In yet another embodiment, the connector 16 may only provide a physical connection, and a power supply (not shown) is incorporated into the lighting device 100, as will be explained below.
In an embodiment, the connector 16 is electrically connected to a power supply board 18 disposed within the housing 10. The power supply board 18 is configured to transfer power from the external power supply to components of the lighting device 100. In an alternative embodiment, the power supply board 18 is connected to an internal power supply that is incorporated within the housing 10, and is configured to transfer power from the internal power supply to the components of the lighting device 100.
In various embodiments, a bracket 21 is also disposed within the housing 10. As shown in
As can also be seen in
The bracket 21 used in the embodiment of
Turning now to
As shown in each of
The second side 20b of each substrate 20 is in thermal contact with the interior surface 12 of the circumferential wall 11 of the housing 10. By positioning each substrate 20 such that the second side 20b of each substrate 20 is in thermal contact with the interior surface 12 of the circumferential wall 11, good thermal management is achieved, as explained below.
In particular, a portion of the electrical energy supplied to an LED is converted into light. Some of the remaining electrical energy supplied to the LED is converted into heat. In general, excess heat reduces the efficiency of an LED, such that, at temperatures higher than a desired operating temperature range for the LED, less light is produced by the LED for a given amount of electrical energy. Furthermore, when operating at these higher temperatures, the LED may fail entirely. It is therefore desirable to regulate the temperature of the LED to thereby reduce the likelihood of the LED operating in temperatures that are higher than the desired operating temperature range.
By making the thermal path from the LED 19 (which may be considered as a heat source) to the exterior of the circumferential wall 11 (the exterior of which may be considered as a heat sink) short, the heat dissipation away from the LED 19 and to the exterior of the circumferential wall 11 is improved. In particular, by positioning each of the LEDs 19 such that the second side 20b of the substrate 20 is in thermal contact with the interior surface 12 of the circumferential wall 11, heat can be quickly conducted away from each LED 19, and then through the substrate 20 and the circumferential wall 11 of the housing 10 to the exterior of the circumferential wall 11, thereby allowing for improved regulation of the temperature of the LEDs.
The positioning of the substrates 20 as shown in
Furthermore, with lighting devices in which LEDs are positioned in the center of a housing, or are positioned with the peak emitted light intensity direction of the LEDs being parallel to the central axis of the housing, the heat generated by the LEDs may be transferred to a heat sink via a thermal path that has a high thermal impedance. This may cause undesired triggering of compensation techniques in the LED circuits, such as thermal foldback, thereby decreasing the current available to the LEDs.
As such, the improved thermal management achieved by the lighting device 100 allows for an increase in the current supplied to the LEDs 19 without the LEDs being heated to beyond a desired operating temperature as compared to less thermally efficient lighting devices.
Turning now to
It is generally difficult to form conducting tracks on a bent substrate 20. If conducting tracks cannot be formed on the substrate 20, wires 17 may be used to electrically connect the LEDs 19 to the power supply board 18.
In various embodiments, other techniques are additionally used to improve thermal management in the lighting device. As shown in
Because each one of the LEDs 19 is positioned with the peak emitted light intensity direction being directed toward the central axis for thermal management reasons, reflectors 23 are required in order to change the direction of the light emitted from the LEDs 19. As can be seen in
Another view of the relative positions of the reflectors 23 and the LEDs 19 is shown in
Turning now to
Referring to
In particular, as can be seen in the representative graph of
The positions P1 to P5 may house different types of LEDs 19. In the embodiment shown in
Each of the above configurations for the narrow, medium and wide beam pattern types requires there to be LEDs 19 at each of positions P2 to P5. The type of LED mounted at position P1 may be selected for different reasons. In an embodiment, position P1 is left unpopulated. In another embodiment, position P1 is populated with a square LED to enhance the emitted beam's width. In yet another embodiment, position P1 is populated with a rectangular LED for increasing the peak intensity of the emitted beam. In still yet another embodiment, position P1 is populated with an infra-red (IR) LED 19C, whilst positions P2 to P5 are populated with visible light LEDs. This allows for dual-IR and visible light operation of the lighting device. Other types of LED are also contemplated at position P1. In particular, the type of LED included at this position may be chosen according to the desired functionality of the lighting device.
The beam intensity to vertical beam angle relationship of each of the narrow, medium and wide beam pattern types is shown in
As demonstrated above, by providing a lighting device 100 with a standardized set of LED positions P1 to P5, a wide variety of beam pattern types may be produced simply by replacing the types of LED at some of these positions. The standardized positions P1 to P5 allow for an increase in the ease of manufacture of different beam types, and also in the ease of repair the lighting device, since the different types of lighting device all have the same underlying structure, and only the types of LED vary between different devices. Furthermore, the overall cost to manufacture the different types of lighting device is decreased, because only the configuration of LEDs need to be changed between different devices, and no new machines or different components are required to manufacture different types of lighting device.
Other LED configurations are also envisaged. In an embodiment, a lighting device 100 is provided with more than five standardized LED positions. For example, a lighting device with more than five of standardized LED positions may be provided.
Returning to the embodiment shown in
In an embodiment, the lens 26 is transparent and uncoated. In another embodiment, the lens 26 is transparent and coated with a lens coating, such as an anti-reflective, anti-fog and/or scratch resistant coating, or another type of coating. In yet another embodiment, the lens 26 is translucent and/or partially or wholly opaque to certain wavelengths of light. The lens coating may be adapted to the intended function of the lighting device 100.
Turning now to
Turning to
It has been found that a polygonal opening with only four sides, such as a square or rectangular opening, does not provide a good thermal contact between the circumferential wall and the canopy 1000. As such, in the embodiments where the circumferential wall 11 has a polygonal opening, the polygonal opening must have more than four sides. As shown in
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.
Claims
1. A lighting device for a vehicle, the lighting device having a PAR form fit and comprising:
- a housing comprising a circumferential wall, the circumferential wall having an inner surface, an outer surface, a central axis, and an opening for light emission;
- a plurality of light emitting semiconductor devices, wherein each one of the plurality of light emitting semiconductor devices is mounted on a first surface of a substrate such that a peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed substantially toward the central axis, and wherein a second surface of the substrate is in thermal contact with the inner surface of the circumferential wall; and
- a plurality of curved reflecting surfaces arranged between the plurality of light emitting semiconductor devices and the central axis, wherein the plurality of curved reflecting surfaces are arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening of the circumferential wall.
2. The lighting device of claim 1, further comprising a heat diffuser arranged to transfer heat away from each one of the plurality of light-emitting semiconductor devices.
3. The lighting device of claim 2, wherein the heat diffuser comprises a heat pipe.
4. The lighting device of claim 1, wherein each one of the plurality of light emitting semiconductor devices is mounted on the first surface of the substrate such that the peak emitted light intensity direction is perpendicular to central axis.
5. The lighting device of claim 1, wherein the plurality of light emitting semiconductor devices are mounted in a substantially circular arrangement about the central axis.
6. The lighting device of claim 1, wherein at least one of the light emitting semiconductor devices comprises an infra-red LED.
7. The lighting device of claim 1, wherein each one of the plurality of curved reflecting surfaces comprises a reflecting surface directed toward a respective light emitting semiconductor device and a rear surface directed toward the central axis, and the plurality of curved reflecting surfaces are arranged such that a central cavity is defined at least partially by the rear surfaces.
8. The lighting device of claim 7, further comprising a power supply at least partially disposed within the central cavity.
9. The lighting device of claim 1, wherein the substrate is formed from a thermally conductive material.
10. The lighting device of claim 1, wherein the housing is sized and adapted to have a PAR 64 form fit.
11. The lighting device of claim 1, further comprising a lens arranged over the opening of the circumferential wall.
12. The lighting device of claim 10, further comprising a lens coating disposed on a surface of the lens.
13. The lighting device of claim 1, wherein the circumferential wall is substantially the shape of a truncated cone.
14. The lighting device of claim 1, wherein the opening is substantially circular.
15. A vehicle comprising a canopy, the canopy including a lighting device having a PAR form fit and comprising:
- a housing comprising a circumferential wall, the circumferential wall having an inner surface, an outer surface, a central axis, and an opening for light emission;
- a plurality of light emitting semiconductor devices, wherein each one of the plurality of light emitting semiconductor devices is mounted on a first surface of a substrate such that a peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed substantially toward the central axis, and wherein a second surface of the substrate is in thermal contact with the inner surface of the circumferential wall; and
- a plurality of curved reflecting surfaces arranged between the plurality of light emitting semiconductor devices and the central axis, wherein the plurality of curved reflecting surfaces are arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening of the circumferential wall.
16. The vehicle of claim 15, wherein the opening is substantially circular.
17. The vehicle of claim 15, wherein the circumferential wall and an inner surface of the canopy are each shaped so as to be in close proximity to each other.
18. The vehicle of claim 15, wherein the vehicle is an aircraft.
19. (canceled)
20. (canceled)
21. A lighting device for a vehicle, the lighting device having a PAR form fit and comprising:
- a housing comprising a circumferential wall, the circumferential wall having an inner surface, an outer surface, a central axis, and an opening for light emission;
- a plurality of light emitting semiconductor devices, wherein each one of the plurality of light emitting semiconductor devices is mounted on a first surface of a substrate such that a peak emitted light intensity direction of each one of the plurality of light emitting semiconductor devices is directed substantially toward the central axis, and wherein a second surface of the substrate is in thermal contact with the inner surface of the circumferential wall; and
- a plurality of curved reflecting surfaces arranged between the plurality of light emitting semiconductor devices and the central axis, wherein the plurality of curved reflecting surfaces are arranged to reflect light emitted by the plurality of light emitting semiconductor devices through the opening of the circumferential wall,
- wherein each one of the plurality of curved reflecting surfaces comprises a reflecting surface directed toward a respective light emitting semiconductor device and a rear surface directed toward the central axis, and the plurality of curved reflecting surfaces are arranged such that a central cavity is defined at least partially by the rear surfaces.
22. The lighting device of claim 21, further comprising a power supply at least partially disposed within the central cavity.
Type: Application
Filed: Dec 19, 2017
Publication Date: Jun 20, 2019
Applicant: HONEYWELL INTERNATIONAL INC. (Morris Plains, NJ)
Inventors: Anita Sure (Bangalore), Raghuveer Hanumanthrao Desai (Bangalore), Bharath Kumar Kabbur (Bangalore), Sunit Kumar Saxena (Bangalore)
Application Number: 15/847,071