MEMS MICROPHONE WITH TUNABLE SENSITIVITY
A micro-electro-mechanical system (MEMS) microphone is provided. The MEMS microphone includes a substrate, a backplate, a diaphragm, a first insulating protrusion and a plurality of second insulating protrusions. The backplate is disposed on a side of the substrate. The diaphragm is disposed between the substrate and the backplate and is movable relative to the backplate. The first insulating protrusion and the second insulating protrusions are formed on the side of the backplate facing the diaphragm. The first insulating protrusion is connected to and affixed to the diaphragm permanently, and an air gap is formed between the diaphragm and each of the second insulating protrusions.
The present application claims priority of U.S. Provisional Patent Application No. 62/614,552, filed on Jan. 8, 2018, the entirety of which is incorporated by reference herein.
BACKGROUND OF THE INVENTION Field of the InventionThe invention relates to an acoustic transducer, and more particularly to a micro-electro-mechanical system (MEMS) microphone.
Description of the Related ArtThe current tendency is toward fabricating slim, compact, lightweight and high-performance electronic devices, including microphones. A microphone is used to receive sound waves and convert acoustic signal into electric signal. Microphones are widely used in daily life and are installed in such electronic products as telephones, mobiles phones, and recording pens. In a capacitive microphone, the variation of acoustic pressure (i.e. local pressure deviation from the ambient atmospheric pressure caused by sound waves) forces the diaphragm to deform correspondingly, and the deformation of the diaphragm induces a capacitance variation. The variation of acoustic pressure of the sound waves can thus be obtained by detecting the voltage difference caused by the capacitance variation.
This is distinct from the conventional electret condenser microphones (ECM), in which mechanical and electronic elements of micro-electro-mechanical system (MEMS) microphones can be integrated on a semiconductor material using integrated circuit (IC) technology to fabricate a miniaturized microphone. MEMS microphones have advantages such as a compact size, being lightweight, and having low power consumption, and they have therefore entered the mainstream of miniaturized microphones.
Although existing MEMS microphones have generally been adequate for their intended purposes, they have not been entirely satisfactory in all respects. For example, the compatible acoustic pressure range (i.e. dynamic range) of detectable sound waves in a MEMS microphone still needs improvement. The dynamic range is related to the highest compatible acoustic pressure (i.e. acoustic overload point, which is referred to hereinafter as the “AOP”), which is determined by the harmonic distortion rate (total harmonic distortion, which is referred to hereinafter as the “THD”) of the MEMS microphone. On the other hand, if the diaphragm has a lower elastic modulus (i.e. lower stiffness), it can be used to sense a smaller acoustic pressure (i.e. have higher sensitivity), but the THD of the diaphragm will be sacrificed accordingly (i.e. the AOP will be reduced). Therefore, it cannot achieve high AOP and high sensitivity, simultaneously, of a MEMS microphone (i.e. unable to achieve a wider dynamic range).
BRIEF SUMMARY OF THE INVENTIONIn view of the aforementioned problems, an object of the invention is to provide a MEMS microphone that can achieve high AOP and high sensitivity simultaneously.
An embodiment of the invention provides a MEMS microphone. The MEMS microphone includes a substrate, a backplate, a diaphragm, a first insulating protrusion and a plurality of second insulating protrusions. The backplate is disposed on a side of the substrate. The diaphragm is disposed between the substrate and the backplate and is movable relative to the backplate. The first insulating protrusion and the second insulating protrusions are formed on the side of the backplate facing the diaphragm. The first insulating protrusion is connected to and affixed to the diaphragm permanently, and an air gap is formed between the diaphragm and each of the second insulating protrusions.
In some embodiments, the first insulating protrusion is located in a center region of the diaphragm, and the second insulating protrusions are located in an annular region of the diaphragm surrounding the center region.
In some embodiments, the second insulating protrusions are annular protrusions arranged in concentric circles.
In some embodiments, the protrusion height of the second insulating protrusions gradually decreases from a location where the second insulating protrusion is close to the center region of the diaphragm to a location where the second insulating protrusion is close to an outer edge of the annular region of the diaphragm.
In some embodiments, the second insulating protrusions are individual island-shaped protrusions arranged in concentric circles.
In some embodiments, the diaphragm includes a plurality of long apertures arranged in concentric circles, the long apertures of adjacent circles being arranged alternately, configured to adjust the stiffness of the diaphragm.
In some embodiments, the MEMS microphone further includes a dielectric layer disposed between the substrate and the diaphragm and between the diaphragm and the backplate, configured to clamp a peripheral portion of the diaphragm. The long apertures of the diaphragm are located close to the dielectric layer.
In some embodiments, the diaphragm includes at least one vent hole configured to allow sound waves to pass through.
In some embodiments, the diaphragm includes at least one vent valve configured to allow sound waves to pass through. The vent valve has an open area that is variable in response to a change in acoustic pressure of the sound waves passing through the vent valve.
In some embodiments, the diaphragm includes at least one vent hole and at least one vent valve configured to allow sound waves to pass through. The vent valve has an open area that is variable in response to a change in acoustic pressure of the sound waves passing through the vent valve.
In some embodiments, the backplate has a recess formed on a second side of the backplate opposite to the first side and corresponding to the first insulating protrusion. A protection layer is provided to cover the recess.
In some embodiments, the protection layer comprises conductive material.
In some embodiments, the first insulating protrusion is a solid column connecting the backplate and the center of the diaphragm.
In some embodiments, the first insulating protrusion is a hollow column connecting the backplate and the center of the diaphragm.
In some embodiments, the diaphragm includes a vent hole having a fixed open area configured to allow sound waves to pass through. The vent hole is aligned with a hollow portion of the hollow column.
In some embodiments, the diaphragm includes a vent valve having a variable open area configured to allow sound waves to pass through. The vent valve is aligned with a hollow portion of the hollow column.
In some embodiments, the backplate includes a conductive layer and an insulating layer covering the conductive layer. The conductive layer and the insulating layer are respectively located on the first side and a second side of the backplate opposite to the first side. The first insulating protrusion and the second insulating protrusions are integrally formed with the insulating layer and protrude toward the diaphragm.
In some embodiments, the insulating layer of the backplate includes a first insulating layer and a second insulating layer stacked on the first insulating layer.
In some embodiments, the MEMS microphone further includes an additional insulating layer connected between the first insulating protrusion and the diaphragm.
In order to illustrate the purposes, features, and advantages of the invention, the preferred embodiments and drawings of the invention are shown in detail as follows.
The invention can be more fully understood by reading the subsequent detailed description and examples with references made to the accompanying drawings, wherein:
The following description is of the best-contemplated mode of carrying out the invention. This description is made for the purpose of illustrating the general principles of the invention and should not be taken in a limiting sense. The scope of the invention is best determined by reference to the appended claims.
In the following detailed description, the orientations of “on”, “above”, “under”, and “below” are used for representing the relationship between the relative positions of each element as illustrated in the drawings, and are not meant to limit the invention. Moreover, the formation of a first element on or above a second element in the description that follows may include embodiments in which the first and second elements are formed in direct contact, or the first and second elements have one or more additional elements formed therebetween.
In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. Various features may be arbitrarily drawn in different scales for the sake of simplicity and clarity. Furthermore, some elements not shown or described in the embodiments have the forms known by persons skilled in the field of the invention.
In the present disclosure, a micro-electro-mechanical system (MEMS) microphone for detecting sound waves and converting the sound waves (acoustic signal) into electric signal is provided, in accordance with various exemplary embodiments. In particular, the MEMS microphones in the various embodiments can achieve high AOP (i.e. achieve a wider dynamic range) and high sensitivity simultaneously via the following described features. The variations of some embodiments are discussed. Throughout the various views and illustrative embodiments, like reference numbers are used to designate like elements.
The substrate 11 is configured to support the dielectric layer 12, the backplate 13, the diaphragm 14, and the electrode layer 15 on a side thereof. The substrate 11 may have an opening portion 11A which allows sound waves (e.g., as the arrow indicated in
The dielectric layer 12 is disposed between the substrate 11 and the diaphragm 14, and between the diaphragm 14 and the backplate 13, so as to provide partial isolation between the substrate 11, the diaphragm 14, and the backplate 13 from each other. Moreover, the dielectric layer 12 is disposed around the backplate 13 and the diaphragm 14, such that the backplate 13 and the diaphragm 14 are clamped at their edges by the dielectric layer 12. Furthermore, the dielectric layer 12 may have an opening portion 12A corresponding to the opening portion 11A of the substrate 11, so as to allow the sound waves to pass through the diaphragm 14 and the backplate 13 and then leave the MEMS structure 10. The dielectric layer 12 may be made of silicon oxide or the like.
The backplate 13 is a stationary element disposed on a side of the substrate 11. The backplate 13 may have sufficient stiffness such that it would not be bent or movable when the sound waves pass through the backplate 13. In some embodiments, the backplate 13 is a stiff perforated element including a number of acoustic holes 13A each passing through the backplate 13, as shown in
In some embodiments, the backplate 13 includes a conductive layer 131 and an insulating layer 132 covering the conductive layer 131 for protection, as shown in
In some embodiments, the MEMS structure 10 is electrically connected to a circuit (not shown) via several electrode pads of the electrode layer 15 that is disposed on the backplate 13 and electrically connected to the conductive layer 131 and the diaphragm 14. In some embodiments, the electrode layer 15 comprises copper, silver, gold, aluminum, or alloy thereof.
The diaphragm 14 is movable or displaceable relative to the backplate 13. The diaphragm 14 is configured to sense the sound waves received by the MEMS microphone M.
The displacement change of the diaphragm 14 relative to the backplate 13 causes a capacitance change between the diaphragm 14 and the backplate 13. The capacitance change is then converted into an electric signal by a circuitry connected with the diaphragm 14 and the backplate 13, and the electrical signal is sent out of the MEMS microphone M through the electrode layer 15.
In some embodiments, a first insulating protrusion 133 is provided or formed on the first side Si of the backplate 13 facing the diaphragm 14, and the first insulating protrusion 133 is connected to and affixed to the diaphragm 14 permanently, as shown in
In some embodiments, an additional insulating layer 17 is also provided and connected between the first insulating protrusion 133 and the diaphragm 14, as shown in
On the other hand, in order to increase the sensitivity of the diaphragm 14, a number of long apertures 141 may be provided in the diaphragm 14. In some embodiments, the long apertures 141 in the diaphragm 14 are arranged in concentric circles close to the dielectric layer 12 (e.g., between the conductive layer 131 of the backplate 13 and the dielectric layer 12) and the long apertures of adjacent circles are arranged alternately (see
In addition, the long apertures 141 in the diaphragm 14 are also configured to relieve the stress on the diaphragm 14.
In some embodiments, a number of second insulating protrusions 134 are also provided or formed on the first side 51 of the backplate 13, and an air gap G is formed between the diaphragm 14 and each of the second insulating protrusions 134, as shown in
Referring to
With these structural features, when a predetermined voltage is applied via the electrode layer 15, the conductive layer 131 of the backplate 13 and the diaphragm 14 would close to each other. More specifically, when a voltage greater than the predetermined volt (V) is applied between the backplate 13 and the diaphragm 14, the portion of the annular region R2 of the diaphragm 14 begins to move toward the second insulating protrusions 134; and when the applied voltage gradually increases, the portion of the annular region R2 of the diaphragm 14 will successively come into contact with the second insulating protrusions 134 with different protrusion heights. Therefore, the portion of the diaphragm 14 that is displaceable relative to the backplate 13 (i.e. the portion that is not affixed to the backplate 13) may be controllably chosen or adjusted, so that the sensitivity of the diaphragm 14 of the MEMS microphone M is tunable by adjusting the affixed range. The fixed state of the portion of the annular region R2 of the diaphragm 14 can be cancelled when the voltage application is cancelled.
The vent valves 143 each have an open area that is variable in response to a change in the acoustic pressure of the sound waves passing therethrough. More specifically, the vent valve 143 includes at least one deflection portion 1431 (
The embodiments of the present disclosure have some advantageous features. By disposing at least one first insulating protrusion between the backplate and the diaphragm to connect and support the center region of the diaphragm, unexpected deformation of the diaphragm during the displacement of the diaphragm is reduced, thereby increasing the AOP of the diaphragm. However, in some embodiments as shown in
Moreover, some long apertures may be provided in the diaphragm and arranged in concentric circles to serve as a spring in the diaphragm (in some alternative embodiments, the long apertures may also be replaced by several vent holes and/or vent valves) to reduce the diaphragm stiffness thereof, thereby increasing the sensitivity of the diaphragm. Consequently, the provided MEMS microphone can achieve high AOP and high sensitivity simultaneously.
Although embodiments of the present disclosure and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. For example, it will be readily understood by those skilled in the art that many of the features, functions, processes, and materials described herein may be varied while remaining within the scope of the present disclosure. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps. In addition, each claim constitutes a separate embodiment, and the combination of various claims and embodiments are within the scope of the disclosure.
Claims
1. A micro-electro-mechanical system (MEMS) microphone, comprising:
- a substrate;
- a backplate disposed on a side of the substrate;
- a diaphragm disposed between the substrate and the backplate and movable relative to the backplate; and
- a first insulating protrusion and a plurality of second insulating protrusions extending from a first side of the backplate facing the diaphragm, wherein the first insulating protrusion is fixedly connected to the diaphragm, and an air gap is formed between the diaphragm and each of the second insulating protrusions;
- wherein the diaphragm includes a plurality of long apertures arranged in concentric circles and configured to adjust a stiffness of the diaphragm, wherein each of the long apertures communicates with an upper surface and a lower surface of the diaphragm, and the long apertures of adjacent circles are arranged in a staggered manner.
2. The MEMS microphone as claimed in claim 1, wherein the first insulating protrusion is located in a center region of the diaphragm, and the second insulating protrusions are located in an annular region of the diaphragm surrounding the center region.
3. The MEMS microphone as claimed in claim 2, wherein the second insulating protrusions are annular protrusions arranged in concentric circles.
4. The MEMS microphone as claimed in claim 3, wherein a protrusion height of the second insulating protrusions gradually decreases from a location where the second insulating protrusion is close to the center region of the diaphragm to a location where the second insulating protrusion is close to an outer edge of the annular region of the diaphragm.
5. The MEMS microphone as claimed in claim 2, wherein the second insulating protrusions are individual island-shaped protrusions arranged in concentric circles.
6. The MEMS microphone as claimed in claim 5, wherein a protrusion height of the second insulating protrusions gradually decreases from a location where the second insulating protrusion is close to the center region of the diaphragm to a location where the second insulating protrusion is close to an outer edge of the annular region of the diaphragm.
7. (canceled)
8. The MEMS microphone as claimed in claim 1, further comprising a dielectric layer disposed between the substrate and the diaphragm and between the diaphragm and the backplate, configured to clamp a peripheral portion of the diaphragm, and the long apertures of the diaphragm are located close to the dielectric layer.
9. The MEMS microphone as claimed in claim 1, wherein the diaphragm includes at least one vent hole configured to allow sound waves to pass through.
10. The MEMS microphone as claimed in claim 1, wherein the diaphragm includes at least one vent valve configured to allow sound waves to pass through, and the at least one vent valve has an open area that is variable in response to a change in acoustic pressure of the sound waves passing through the at least one vent valve.
11. The MEMS microphone as claimed in claim 1, wherein the diaphragm includes at least one vent hole and at least one vent valve configured to allow sound waves to pass through, and the at least one vent valve has an open area that is variable in response to a change in acoustic pressure of the sound waves passing through the at least one vent valve.
12. The MEMS microphone as claimed in claim 1, wherein the backplate has a recess formed on a second side of the backplate opposite to the first side and corresponding to the first insulating protrusion, and a protection layer is provided to cover the recess.
13. The MEMS microphone as claimed in claim 12, wherein the protection layer comprises conductive material.
14. The MEMS microphone as claimed in claim 1, wherein the first insulating protrusion is a solid column connecting the backplate and a center of the diaphragm.
15. The MEMS microphone as claimed in claim 1, wherein the first insulating protrusion is a hollow column connecting the backplate and a center of the diaphragm.
16. The MEMS microphone as claimed in claim 15, wherein the diaphragm includes a vent hole having a fixed open area configured to allow sound waves to pass through, and the vent hole is aligned with a hollow portion of the hollow column.
17. The MEMS microphone as claimed in claim 15, wherein the diaphragm includes a vent valve having a variable open area configured to allow sound waves to pass through, and the vent valve is aligned with a hollow portion of the hollow column.
18. The MEMS microphone as claimed in claim 1, wherein the backplate includes a conductive layer and an insulating layer covering the conductive layer, and the conductive layer and the insulating layer are respectively located on the first side and a second side of the backplate opposite to the first side, and wherein the first insulating protrusion and the second insulating protrusions are integrally formed with the insulating layer and protrude toward the diaphragm.
19. The MEMS microphone as claimed in claim 18, wherein the insulating layer of the backplate includes a first insulating layer and a second insulating layer stacked on the first insulating layer.
20. The MEMS microphone as claimed in claim 1, further comprising an additional insulating layer connected between the first insulating protrusion and the diaphragm.
21. A micro-electro-mechanical system (MEMS) microphone, comprising:
- a substrate;
- a backplate disposed on a side of the substrate;
- a diaphragm disposed between the substrate and the backplate and movable relative to the backplate; and
- a first insulating protrusion and a plurality of second insulating protrusions extending from a first side of the backplate facing the diaphragm, wherein the first insulating protrusion is fixedly connected to the diaphragm, and an air gap is formed between the diaphragm and each of the second insulating protrusions;
- wherein the backplate has a recess formed on a second side of the backplate opposite to the first side and corresponding to the first insulating protrusion, and a protection layer is filled into the recess.
Type: Application
Filed: Jul 2, 2018
Publication Date: Jul 11, 2019
Inventors: Jien-Ming CHEN (Tainan City), Nai-Hao KUO (Tainan City), Wen-Shan LIN (Tainan City), Hsin-Li LEE (Tainan City)
Application Number: 16/025,074