SPILL-PROOF, PASSIVE AIR FRESHENER REFILL CARTRIDGE
A spill-proof, passive air freshener refill cartridge, effective for at least sixty days, includes both a wick assembly and a supply canister filled with a volatile liquid fragrance. The volatile liquid fragrance is dispersed into the air by a caged tripartite wick assembly. The tripartite wick assembly has a cylindrical wall component, from which most dispersal occurs, a circular laminar component, and a pointed vertical pole component. The circular laminar component is in contact with both the base of the cylindrical wall component and the top of the vertical pole component, which extends downwardly from the center of the circular laminar component into the supply canister containing the volatile liquid fragrance. The volatile liquid fragrance is transported via the pointed vertical pole component to the circular laminar component to the cylindrical wall component.
This invention relates, generally, to fragrance dispensers and, more particularly, to air freshener refills which employ evaporation as a means to dispense a volatile liquid fragrance compound.
BACKGROUND OF THE INVENTIONThe annual market for air freshener products in the U.S. is over $3 billion. Plug-in type air freshener products account for a third of that market. Over the past decade, battery-operated, metered aerosol fragrance dispensers have become popular in commercial settings such as public and office restrooms. As these devices are typically somewhat complex, in that they incorporate a DC electric motor, a gear drive operated by the motor which actuates the spray valve, an aerosol fragrance canister, and a programmable timer for adjusting the time interval between sprays, average retail prices of around $50 were too costly to generate widespread demand for home use. However, prices have dropped dramatically. For example, Wal-Mart now sells a programmable Air Wick® dispenser with one aerosol fragrance canister for less than $10. As the cost of a replacement fragrance canister is nearly $4, it appears that American Home Products Corporation may be selling the Air Wick® fragrance dispenser at less than cost, a marketing strategy learned from Gillette's sale of razor blades and Hewlett-Packard's sale of printer ink cartridges.
One problem associated with the motor-operated fragrance dispensers is that the moving mechanical parts are the components most likely to fail over time. A simpler, more durable solution employs a micro-perforated plate secured to a piezoelectric vibrator that is energized by an AC voltage. Such devices have been used as humidifiers and as aerosol fragrance dispensers. U.S. Pat. No. 5,297,734 to Kohji Toda discloses such an ultrasonic vibrating device. The micro-perforations are conical and larger in diameter on the supply side, and the piezoelectric vibrator operates at a frequency of about 100 kHz.
U.S. Pat. No. 5,657,926, also to Kohji Toda, discloses an ultrasonic atomizing device that employs electrical feedback from the piezoelectric vibrator to generate a resonant frequency of greater amplitude to vibrate the micro-perforated plate.
U.S. Pat. No. 6,293,474 to Thomas A. Helf, et al. discloses a wick-based delivery system to provide liquid to a micro-perforated plate that is vibrated by a piezoelectric device.
U.S. Pat. No. 6,341,732 to Frederick H. Martin, et al. discloses a method and apparatus for maintaining control of liquid flow in a vibratory atomizing device. As with the '474 Patent to Helf, et al., liquid if provided to a vibrating orifice plate by a wick. However, liquid that is not expelled by the vibrating plate drains back through the plate and absorbed by the wick, which then provides it again to the vibrating plate.
Simpler still are the air freshener dispensers in which either a volatile liquid fragrance evaporates or a solid fragrance block sublimates and the vaporized fragrance compound is dispersed into the air. Vaporization or sublimation and dispersal of the fragrance compound can be accelerated by providing a fan that blows air across the fragrance supply.
SUMMARY OF THE INVENTIONThe present invention provides a passive air freshener refill cartridge, which is effective for at least 60 days, that includes both a wick assembly and a supply canister filled with a volatile liquid fragrance. The volatile liquid fragrance is dispersed into the air by a caged tripartite wick assembly. The tripartite wick assembly has a cylindrical wall component, from which dispersal occurs, a circular laminar component, and a pointed vertical pole component. The circular laminar component is in contact with both the base of the cylindrical wall component and the top of the vertical pole component, which extends downwardly from the center of the circular laminar component into the supply canister containing the volatile liquid fragrance. The volatile liquid fragrance is transported via the pointed vertical pole component to the circular laminar component to the cylindrical wall component. Although for the preferred embodiment of the invention, all wick components are made of open-pore polyethylene foam, other wick materials, such as fabrics, can be used with success. The air freshener refill is designed as a replacement for air freshener cartridges such as those that are installed in Rubbermaid® T-Cell and Kimberly-Clark KimCare® air freshener dispenser products. The refill cartridge is manufactured with the liquid fragrance supply capped with a foil and polyethylene membrane. That membrane can be pierced by peeling away a circumferential strip on the refill cartridge, which will then enable the caged tripartite wick assembly to be pressed in a downward direction, so that the pointed vertical pole component pierces the membrane and a major portion of the pole portion enters the mouth of the liquid fragrance supply canister so that the liquid fragrance can flow, through capillary action, up the vertical pole component, into the circular laminar component and, finally, into the cylindrical wall component of the tripartite wick. The air freshener refill cartridge is spill proof on account of the vertical pole component of the tripartite wick engaging the mouth of the liquid fragrance supply canister in a press fit, and there being only one route for fragrance to exit the supply canister, and that is through the wick.
The various embodiments of the new air freshener cartridge will now be described in detail with reference to the attached drawing figures. It is to be understood that the drawings are not necessarily drawn to scale and that they are intended to be merely illustrative of the invention.
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Once the vertical pole component 2300-B or 2600-B, respectively, of either the first or second embodiment of the circular laminar component/vertical pole component is immersed in the liquid fragrance, the liquid fragrance climbs the pole component via capillary action, enters the laminar disc component and is subsequently transferred to the cylindrical wall component 2000, from whence it evaporates into the atmosphere at a controlled rate that is dependent on both ambient temperature and the rate of air flow over the wick components which are exposed to the atmosphere.
The cylindrical wall component 2000 and the circular laminar component 2300-A and 2600-A, respectively, of both the first and second embodiments of the circular laminar/vertical pole component fit within the wick container 1500. Except where covered by the cage structure, the cylindrical wall component 2000 is fully exposed to the atmosphere. The top of the circular laminar component (both 2300-A and 2600-A), except for the outer edges thereof which contact portions of the castellated edge 2001 is also exposed to the atmosphere. The pole component of both the first and second embodiments of the circular laminar/vertical pole component projects through the central aperture 1501 in the base 1501 of the wick container 1500.
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It should be understood that two other embodiments of the air freshener cartridge are possible. A third embodiment has a first embodiment wick pole component 2300-B and a first embodiment top cover 600. A fourth embodiment has a second embodiment wick pole component 2600-B and a second embodiment top cover 3300. It should be further understood that once assembled, all four embodiments have an identical external appearance.
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Although only a single embodiment of the air freshener cartridge has been heretofore described, it will be obvious to those having ordinary skill in the art that changes and modifications may be made thereto without departing from the scope and the spirit of the invention as hereinafter claimed.
Claims
1. A spill-proof, passive air freshener refill cartridge comprising:
- a fragrance supply canister having an reservoir at least partially filled with liquid fragrance and a top cover for the reservoir, said top cover having a downward projecting well, the well having a bottom opening which is below a top level of the liquid fragrance, said bottom opening being sealed closed with a puncturable membrane; and
- a wick having both a pole component which can be shoved in a downwardly direction within the well so as to puncture the membrane and immerse a lower portion of the pole component within the liquid fragrance in order to activate the refill cartridge, and at least one component that is exposed to the atmosphere and from which said liquid fragrance can evaporate into the atmosphere, said exposed component being in contact with the pole component so that liquid fragrance from the pole component is transferred via capillary action to the exposed component.
2. The spill-proof, passive air freshener refill cartridge of claim 1, wherein said liquid fragrance canister incorporates a tear-away circumferential strip which, when removed, enables the wick to be pushed in a downward direction.
3. The spill-proof, passive air freshener refill cartridge of claim 1, wherein the wick comprises:
- the pole component;
- a laminar component, which is perpendicular to the axis of the pole component and unitary therewith; and
- a wall component that is coaxial with the pole component and in contact with the laminar component.
4. The spill-proof, passive air freshener refill cartridge of claim 3, wherein the laminar component is disc shaped and the wall component is cylindrically shaped.
5. The spill-proof, passive air freshener refill cartridge of claim 4, wherein a lower edge of the cylindrical wall component is castellated.
6. The spill-proof, passive air freshener refill cartridge of claim 1, wherein a bottom end of the pole component is equipped with a rigid sharpened attachment.
7. The spill-proof, passive air freshener refill cartridge of claim 1, wherein a bottom end of the pole component is conical and terminates in a point.
8. A spill-proof, passive air freshener refill cartridge comprising:
- a fragrance supply canister having a lower reservoir that is capped with a top cover which incorporates a downwardly-projecting central well, the bottom of which is below a level of liquid fragrance contained within the canister, and sealed closed with a puncturable membrane;
- a wick having both a pole component which can be pushed in a downwardly direction within the well so as to puncture the membrane and immerse a lower portion of the pole component within the liquid fragrance in order to activate the refill cartridge, and a component exposed to the atmosphere, said exposed component being in contact with the pole component so that liquid fragrance from the pole component is transferred via capillary action to the exposed component from which said liquid fragrance can evaporate into the atmosphere at a controlled rate; and
- a wick container that surrounds the exposed wick component, said wick container having a wick cage structure that is unitary with a base having a central aperture through which the wick pole component projects into the well.
9. The spill-proof, passive air freshener refill cartridge of claim 8, wherein said liquid fragrance canister incorporates a tear-away circumferential strip which, when removed, enables the wick to be pushed in a downward direction.
10. The spill-proof, passive air freshener refill cartridge of claim 8, wherein the wick comprises:
- the pole component;
- a laminar component, which is perpendicular to the axis of the pole component and unitary therewith; and
- a wall component that is perpendicular to the laminar component and in contact therewith.
11. The spill-proof, passive air freshener refill cartridge of claim 10, wherein the laminar component is disc shaped and the wall component is cylindrically shaped, and wherein both the disc-shaped component and the cylindrically-shaped component are enclosed in a wick cage that clips into the top cover in one of two positions, the first being a shipping and storage position, and the second being an in-use position with a bottom portion of the pole component immersed in liquid fragrance.
12. The spill-proof, passive air freshener refill cartridge of claim 11, wherein a lower edge of the cylindrical wall component is castellated.
13. The spill-proof, passive air freshener refill cartridge of claim 8, wherein a bottom end of the pole component is equipped with a rigid sharpened attachment.
14. The spill-proof, passive air freshener refill cartridge of claim 8, wherein a bottom end of the pole component is conical and terminates in a point.
15. A spill-proof, passive air freshener refill cartridge comprising:
- a fragrance supply canister having top cover with a downward projecting well, the bottom of which is below the level of liquid fragrance contained within the canister, and sealed closed with a puncturable membrane;
- a tripartite wick having a cylindrical wall component, a lower surface of which is in contact with a laminar disc component, which, in turn, is unitary with a downwardly projecting pole component that is equipped with at least one sharpened feature, said tripartite wick being downwardly movable so that the sharpened feature of the pole punctures the membrane and a lower portion of the pole component becomes immersed in the liquid fragrance in order to activate the refill cartridge, thereby enabling liquid fragrance to climb the pole component via capillary action and enter both the laminar disk component and the cylindrical wall component which are both at least partially exposed to the atmosphere, and from which liquid fragrance can evaporate at a controlled rate; and
- a wick holder that surrounds the exposed wick components, said wick container having a wick cage structure that is unitary with a base having a central aperture through which the wick pole component projects into the well.
16. The spill-proof, passive air freshener refill cartridge of claim 15, wherein the top cover of said liquid fragrance canister incorporates a tear-away circumferential strip which, when removed, enables the wick to be pushed in a downward direction.
17. The spill-proof, passive air freshener refill cartridge of claim 15, wherein the laminar component is disc shaped and the wall component is cylindrically shaped, and wherein both the disc-shaped component and the cylindrically-shaped component are enclosed in a wick cage that clips into the top cover in one of two positions, the first being a shipping and storage position, and the second being an in-use position with a bottom portion of the pole component immersed in liquid fragrance.
18. The spill-proof, passive air freshener refill cartridge of claim 15, wherein a bottom end of the pole component is equipped with a rigid sharpened attachment.
19. The spill-proof, passive air freshener refill cartridge of claim 15, wherein a bottom end of the pole component is conical and terminates in a point.
20. The spill-proof, passive air freshener refill cartridge of claim 15, wherein the pole component has a diameter that is slightly larger than the opening at the bottom of the well so that the pole component is compressed by the opening so that spillage of liquid fragrance cannot occur if the cartridge were to fall over on is side.
Type: Application
Filed: Feb 6, 2018
Publication Date: Aug 8, 2019
Applicant: New Market Concepts, LLC (a Nevada LLC) (Chicago, IL)
Inventors: Rami Sidawi (Milton), Asad Rahman (Keswick), Jeremiah David (Chicago, IL)
Application Number: 15/890,332