ENGINE COOLING SYSTEM USING A WATER PUMP AND A SOLENOID VALVE
An engine cooling system may include: a water pump for supplying coolant to an engine system; a plurality of coolant passages for connecting the water pump to individual constituent components of the engine system; a solenoid valve disposed between an outlet of the water pump and inlets of the coolant passages to integrally control a flow of coolant from the water pump to the coolant passages; and a control unit for controlling the solenoid valve. The inlets of the respective coolant passages are adjacent to each other side by side in a width direction of the outlet of the water pump. The inlets of the respective coolant passages are sequentially opened and closed by moving a spool of the solenoid valve in the width direction.
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This application claims priority to Korean Patent Application No. 10-2018-0156338, filed on Dec. 6, 2018, which is incorporated herein by reference in its entirety.
BACKGROUND Field of the DisclosureEmbodiments of the present disclosure relate to an engine cooling system; and, particularly, to an engine cooling system using a water pump and a solenoid valve.
Description of Related ArtIn general, an engine cooling system for vehicles cools an engine by a water-cooling method using coolant. To this end, as disclosed in Korean Patent No. 10-1786701, a water pump is used to discharge the coolant stored in a coolant storage tank by rotating a pump impeller and to supply the coolant to the constituent components, such as a cylinder head, a cylinder block, and a radiator, of an engine in an engine system.
Examples of the water pump include a mechanical water pump that is driven in proportion to the number of revolutions of an engine and an electronically variable water pump that is electronically controllable according to the engine and environmental factors regardless of the number of revolutions of the engine. The mechanical water pump is disadvantageous in terms of fuel efficiency because it cannot be controlled in various manners according to the engine and environmental factors. On the other hand, the variable water pump is disadvantageous in terms of manufacturing costs and controllability because it uses a control mechanism with a complex structure to control the flow rate.
As illustrated in
In the cooling system illustrated in
As described above, since the mechanical pump operates in proportion to the number of revolutions of the engine, it is impossible to actively control the flow of coolant.
The conventional variable water pump can improve fuel efficiency since the flow rate is variably controllable. However, the conventional variable water pump is problematic in that, due to a complicated structure, it is difficult to secure durability and it is costly to manufacture and subjected to restricted installation space in the engine system and compartment.
Particularly, since only the flow of the coolant discharged from the water pump 100 is controllable, it is impossible to distribute the flow of the coolant discharged from the water pump 100. Accordingly, in order to separately cool the cylinder head 310 and the cylinder block 320 of the engine 300, a separate flow control valve 40, such as a thermostat, should be provided at the coolant outlet end of the engine 300.
SUMMARYAn embodiment of the present disclosure is directed to an engine cooling system capable of rapidly and accurately controlling a flow of coolant even without using an electronically variable water pump having a complicated structure. The disclosed engine cooling system is also capable of simultaneously controlling and distributing the flow of the coolant discharged from a water pump even without forming a flow distribution structure in a water pump body.
Other objects and advantages of the present disclosure can be understood by the following description and become apparent with reference to the embodiments of the present disclosure. Also, it will be apparent to those having ordinary skill in the art to which the present disclosure pertains that the objects and advantages of the present disclosure can be realized by the engine cooling system as claimed and combinations thereof.
In accordance with an embodiment of the present disclosure, an engine cooling system includes a water pump for supplying coolant to an engine system, a plurality of coolant passages for connecting the water pump to individual constituent components of the engine system, a solenoid valve disposed between an outlet of the water pump and corresponding inlets of the plurality of coolant passages to integrally control a flow of coolant from the water pump to the plurality of coolant passages, and a control unit for controlling the solenoid valve.
The inlets of the respective plurality of coolant passages may be adjacent to each other side by side in a width direction of the outlet of the water pump. The inlets of the respective plurality of coolant passages may be sequentially opened and closed by moving a spool of the solenoid valve in the width direction, thereby integrally controlling the flow of coolant from the water pump to the plurality of coolant passages.
The plurality of coolant passages may have different widths depending on the flow of coolant required to cool each component.
The plurality of coolant passages may include a first passage directed to a heater core or a low-pressure exhaust gas recirculation (LP EGR) cooler, a second passage directed to a cylinder head of an engine, and a third passage directed to a cylinder block of the engine. The inlets of the respective first, second, and third passages may be arranged so as to be opened in order of the first, second, and third passages when the spool moves in the width direction, thereby enabling the cylinder block and cylinder head of the engine to be separately cooled with ease.
In consideration of the amount of coolant required to cool each component, the widths of the first, second, and third passages may be set such that the largest amount of coolant flows to the cylinder head of the engine and the smallest amount of coolant flows to the heater core or the LP EGR cooler.
The water pump used for the engine cooling system may be a mechanical water pump or an electronically variable water pump.
When the engine is in a cold state in which the temperature of coolant is less than or equal to a first temperature, the control unit may control the solenoid valve to stop the operation of the water pump or close all the first, second, and third passages for rapid warm-up of the coolant, thereby stopping the flow of coolant in the engine system.
When the engine is in a warm state in which the temperature of coolant exceeds the first temperature and is less than or equal to a second temperature, the control unit may control the solenoid valve to first open the first passage in order to first supply the coolant to the heater core or the LP EGR cooler.
When the engine is in a high-temperature state in which the temperature of coolant exceeds the second temperature and is less than or equal to a third temperature, the control unit may control the solenoid valve to first open the first and second passages in order to increase the flow of the coolant supplied to the cylinder head.
When the engine is in a hot state in which the temperature of coolant exceeds the third temperature, the control unit may control the solenoid valve to open all the first, second, and third passages in order to supply a large amount of coolant even to the cylinder block.
When the first passage is a coolant passage directed to the LP EGR cooler, the engine cooling system may further include a flow control valve for opening and closing a coolant passage through which some of the coolant heated through the engine flows to the heater core.
When the temperature of coolant exceeds the first temperature and is less than or equal to the second temperature, the control unit may control the flow control valve such that some of the coolant heated through the engine flows to the heater core so as to be used to heat an interior of the vehicle.
The solenoid valve may be built in the outlet of the water pump in order to reduce the amount of space occupied by the water pump in the vehicle.
Embodiments of the present disclosure are described below in more detail with reference to the accompanying drawings. The present disclosure may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those having ordinary skill in the art. Throughout the disclosure, like reference numerals refer to like parts throughout the various figures and embodiments of the present disclosure.
As illustrated in
The water pump 100 functions to discharge coolant from a coolant storage tank 500 through an inlet 1 by rotating an impeller 110 and to supply the coolant to an engine 300 (see
The solenoid valve 200 is provided at the outlet 120 of the water pump 100. The solenoid valve 200 functions to distribute the coolant discharged from the outlet 120 of the water pump 100 to a plurality of coolant lines and to control the flow of coolant to each of the coolant lines.
A housing 240 of the solenoid valve 200 is provided with an electric motor 230 controlled by the control duty of an engine control unit (ECU) 250, an actuator 220 for switching the rotary motion of the electric motor 230 to a rectilinear motion, and a spool 210 rectilinearly moved in the width direction of the coolant passage 10 and the outlet 120 of the water pump 100 by the actuator 220.
The spool 210 is moved from its initial position (the position illustrated in
In an example illustrated in
The outlet end of the solenoid valve 200 is provided with the coolant passage 10, including the passages 11, 12, and 13, through which coolant is delivered to each constituent component of the engine system.
Referring to
Although the coolant passage 10 is illustrated as having three combined passages 11, 12, and 13 directed toward the LP EGR cooler 700 and the cylinder head 310 and cylinder block 320 of the engine 300 in
However, a passage through which coolant is first supplied according to the temperature of the coolant, as described below, must be disposed closest to the initial position of the spool 120. Passages must also be arranged side by side in order of supply of coolant according to the temperature of the coolant.
As described above, the width of the spool 210 is larger than the sum of the widths of the inlets 11a, 12a, and 13a of the respective passages 11, 12, and 13. Thus, in the state of
As illustrated in
When the motor 230 further rotates by the control of the ECU 250, the spool 210 is further rectilinearly moved by a predetermined distance from the position illustrated in
When the motor 230 further rotates by the control of the ECU 250, the spool 210 is further rectilinearly moved by a predetermined distance from the position illustrated in
As described below, coolant must be supplied to the LP EGR cooler 700 or the heater core 710, from among the components of the engine system, from when the engine is operated in a warm state. It is necessary to supply coolant to the cylinder block 320 when the engine is overheated so that the temperature of the coolant is high. Accordingly, the opening timing of each passage and the flow of coolant to each passage can be controlled by an integrated and simple method of merely arranging three passages 11, 12, and 13, which are directed to the LP EGR cooler 700 and the cylinder head 310 and cylinder block 320 of the engine 300, in the movement direction of the spool 210 of the solenoid valve 200 and controlling the rectilinear movement of the spool 210 as described above.
The engine system, which includes an engine 300, a radiator 400, a coolant storage tank 500, an oil cooler 610, an HP EGR cooler 620, an LP EGR cooler 700, and a heater core 710, is cooled by the engine cooling system.
In the engine system illustrated in
Unlike the embodiment illustrated in
Here, the oil cooler 610 functions to cool or heat oil by the coolant supplied thereto, and the heater core 710 functions to heat the air inside the vehicle interior by the coolant supplied thereto. The radiator 400 functions to discharge the heat of hot coolant to the outside. The LP EGR cooler 700 and the HP EGR cooler 620 function to cool LP EGR gas and HP EGR gas, respectively, before the gases are supplied to the intake system of the engine 300.
When the temperature of coolant is in a warm state, the heater core 710 is in an operable state. In this case, coolant, the temperature of which is increased, is supplied to the heater core 710 for an improvement in heating performance and fuel efficiency. When the temperature of coolant is in the warm state, the temperature of oil is relatively low. In this case, the temperature of coolant is increased and the coolant is supplied to the oil cooler 610 in order to reduce the friction in the engine and improve fuel efficiency and engine performance.
Therefore, as illustrated in
According to the driving state of the engine and the external environment, the solenoid valve 200 is controlled such that coolant flows to the cylinder head 310 under the warm condition as illustrated in
In the engine cooling system according to the present disclosure, it is possible to separately cool the cylinder head and cylinder block of the engine through simpler structure and control and to integrally control the flow distribution to the LP EGR cooler, the heater cooler, or the oil cooler.
In accordance with the engine cooling system of the present disclosure, it is possible to variably control the outlet flow rate of the water pump through simple structure and control compared to the electronically variable water pump. Therefore, it is advantageous in terms of durability and manufacturing costs.
In addition, the present disclosure can simultaneously control and distribute the outlet flow rate of the water pump, unlike the electronically variable water pump, thereby achieving a reduction in fuel efficiency and an improvement in performance.
In addition, it is possible to separately cool the cylinder head and cylinder block of the engine through simpler structure and control and to integrally control the flow distribution to the LP EGR cooler, the heater cooler, or the oil cooler.
In addition, since the solenoid valve is provided outside the body of the water pump to control and distribute the flow of coolant, the conventional water pump can be applied as-is and it is also possible to use the mechanical water pump as well as the electronically variable water pump.
While the present disclosure has been described with respect to the specific embodiments, it will be apparent to those having ordinary skill in the art that various changes and modifications may be made without departing from the spirit and scope of the disclosure as defined in the following claims.
Claims
1. An engine cooling system comprising:
- a water pump for supplying coolant to an engine system;
- a plurality of coolant passages for connecting the water pump to individual constituent components of the engine system;
- a solenoid valve disposed between an outlet of the water pump and inlets of the plurality of coolant passages to integrally control a flow of coolant from the water pump to the plurality of coolant passages; and
- a control unit for controlling the solenoid valve, wherein the inlets of the respective plurality of coolant passages are adjacent to each other side by side in a width direction of the outlet of the water pump, and the inlets of the respective plurality of coolant passages are sequentially opened and closed by moving a spool of the solenoid valve in the width direction.
2. The engine cooling system of claim 1, wherein the plurality of coolant passages have different widths depending on the flow of coolant required to cool each component.
3. The engine cooling system of claim 2, wherein:
- the plurality of coolant passages comprise a first passage directed to a heater core or an LP EGR cooler, a second passage directed to a cylinder head of an engine, and a third passage directed to a cylinder block of the engine; and
- the inlets of the respective first, second, and third passages are arranged so as to be opened in order of the first, second, and third passages when the spool moves in the width direction.
4. The engine cooling system of claim 3, wherein the widths of the first, second, and third passages are set such that the largest amount of coolant flows to the cylinder head of the engine and the smallest amount of coolant flows to the heater core or the LP EGR cooler.
5. The engine cooling system of claim 1, wherein the water pump is a mechanical water pump.
6. The engine cooling system of claim 1, wherein the water pump is an electronically variable water pump.
7. The engine cooling system of claim 3, wherein, when the engine is in a cold state in which the temperature of coolant is less than or equal to a first temperature, the control unit controls the solenoid valve to stop the operation of the water pump or close all the first, second, and third passages, thereby stopping the flow of coolant in the engine system.
8. The engine cooling system of claim 7, wherein, when the engine is in a warm state in which the temperature of coolant exceeds the first temperature and is less than or equal to a second temperature, the control unit controls the solenoid valve to open the first passage.
9. The engine cooling system of claim 8, wherein, when the engine is in a high-temperature state in which the temperature of coolant exceeds the second temperature and is less than or equal to a third temperature, the control unit controls the solenoid valve to open the first and second passages.
10. The engine cooling system of claim 9, wherein, when the engine is in a hot state in which the temperature of coolant exceeds the third temperature, the control unit controls the solenoid valve to open all the first, second, and third passages.
11. The engine cooling system of claim 8, wherein:
- the first passage is a coolant passage directed to the LP EGR cooler; and
- the engine cooling system further comprises a flow control valve for opening and closing a coolant passage through which some of the coolant heated through the engine flows to the heater core.
12. The engine cooling system of claim 11, wherein, when the temperature of coolant exceeds the first temperature and is less than or equal to the second temperature, the control unit controls the flow control valve such that some of the coolant heated through the engine flows to the heater core.
13. The engine cooling system of claim 1, wherein the solenoid valve is built in the outlet of the water pump.
Type: Application
Filed: Jun 20, 2019
Publication Date: Jun 11, 2020
Applicants: HYUNDAI MOTOR COMPANY (Seoul), KIA MOTORS CORPORATION (Seoul)
Inventor: Hyo-Jo Lee (Suwon-si)
Application Number: 16/447,278