CONTAINER AND BOTTOM END CONSTRUCTION THEREFOR
A container and a bottom end construction for a container is provided. The container includes an inner receptacle having a bottom panel and a frustoconical sidewall with an upper edge to define an interior volume within the receptacle. The container further includes an outer sleeve wrapped around the receptacle with a lower terminal edge extending below the bottom panel of the receptacle to form a deep bottom recess within a lower portion of the container. The lower portion of the outer sleeve and lower terminal edge may form the bottom end construction of the container. The lower terminal edge may be a raw unfolded lower edge. The lower terminal edge may further have a non-uniform configuration with a plurality of alternating raised sections and lowered sections. The lowered sections include contact points that are designed to contact a resting surface when the container is placed in an upright position.
This Application claims priority to U.S. Provisional Patent Application Ser. No. 62/794,248, filed on Jan. 18, 2019, to Arron Smith et al., entitled “Container and Bottom End Construction Therefor,” currently pending, the entire disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTIONCups and containers suitable for holding drink and/or food items are well known in the food and beverage packaging industry. Food and beverage providers often desire to have a variety of containers of different sizes in order to provide different quantity options and sizes to consumers. However, different-sized containers typically require each container to have a different top end diameter and thus require specifically sized lids for each different container size. One potential solution to this problem is to increase the height of larger containers so that the larger containers can hold a larger volume while maintaining the same top end diameter and lid size. One problem with this solution is that containers having an increased height while maintaining the same top end diameter tend to have reduced stability. The stability can be improved by decreasing the taper of the sidewall angle and making it more cylindrical. However, this can increase the likelihood that multiple stacked cups will wedge together. Accordingly, a need exists for a container design and construction having an increased height and sufficient stability while reducing the tendency of becoming interlocked when stacked or nested with other containers.
BRIEF SUMMARY OF THE INVENTIONThe present invention is directed toward a container for holding foods, beverages, and other suitable items. The present invention is further directed toward a bottom end construction for a container. The container may include an inner receptacle and an outer sleeve wrapped around the inner receptacle. The inner receptacle may be configured with any suitable standard receptacle construction for a cup or container and may include a bottom panel and a circumferential sidewall secured around the bottom panel and defining an interior volume. The inner receptacle sidewall may form a generally frustoconical shape and include an upper edge forming the opening to the receptacle and a lower edge adjacent the bottom panel.
The outer sleeve may be wrapped around the inner receptacle and secured to the inner receptacle sidewall. The outer sleeve may extend along the entirety of or a portion of the height of the inner receptacle sidewall to form an overlapping portion and may extend below the lower edge of the inner receptacle sidewall to form an extension portion. The extension portion may terminate at a lower terminal edge defining the lower boundary of the outer sleeve and defining a lower bottom edge of the container. The overlapping portion and the extension portion may form the bottom end construction of the container.
According to one embodiment, at least a portion of the lower terminal edge of the outer sleeve may be an unfolded edge. In one embodiment, the entirety of the lower terminal edge of the outer sleeve is an unfolded edge. According to one embodiment, the extension portion may extend below the lower edge of the inner receptacle by a distance of at least 0.5 inches.
The outer sleeve may have a thickness that is greater than the thickness of the sidewall of the inner receptacle. The outer sleeve may be constructed so that the extension portion has a thickness greater than the thickness of the overlapping portion. The outer sleeve may also be constructed so that the thickness of the extension portion is greater than the thickness of the sidewall of the inner receptacle.
According to one embodiment, the lower terminal edge of the outer sleeve may be constructed as a non-uniform lower edge defining a plurality of contact points along the lower bottom edge of the container. The contact points along the lower bottom edge of the container may contact a resting surface (such as a tabletop or countertop) when the container is placed in an upright position along the resting surface while the remainder of the container lower bottom edge is positioned above the resting surface. According to one embodiment, the non-uniform lower edge of the outer sleeve may include three contact points.
The non-uniform lower edge of the outer sleeve may define a plurality of alternating raised sections and lowered sections. The raised sections of the outer sleeve lower terminal edge may have an elevation along the height of the outer sleeve that is greater than the elevation of the lowered sections when the container is placed on a resting surface. The lower sections may contain the plurality of contact points located along the lower bottom edge of the container when the container is placed on a resting surface while the raised sections may be spaced apart from the resting surface.
According to one embodiment, the non-uniform lower edge of the outer sleeve may be configured as a wave-type pattern having a plurality of crests and troughs configured in an alternating arrangement. The troughs of the wave-type pattern may include the plurality of contact points configured to contact a resting surface when the container is placed thereon.
Other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments of the accompanying drawing figures.
In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.
The following detailed description of the invention references specific embodiments in which the invention can be practiced. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.
Referring to the figures, the present invention is directed to a cup or container 10 and a bottom end construction 100 for a container 10 as illustrated in the several figures. Container 10 may be adapted for holding food and drink items; however, it will also be appreciated that container 100 may be suitably configured and used in connection with the storage and transportation of other types of items. In addition, bottom end construction 100 as described herein may be suitably utilized in connection with any type or style of cup or container 10 whether or not described specifically herein.
According to certain embodiments of the present invention, bottom end construction 100 can be utilized with containers 10 having an increased sidewall height. For example, it is often desirable to have containers 10 of different sizes (e.g., small, medium, large, etc.) for use in food- and drink-service applications while maintaining a common overall upper edge diameter to allow the same lid to be used with each different sized container. One common method for providing such containers 10 is to increase the height of the sidewall of the larger containers 10. However, due to the increased height of the sidewall, the containers 10 are more susceptible to becoming stuck together when nested. Bottom end construction 100 of the present invention can provide a deep overall bottom recess at the lower end of these containers 10, which can reduce the chance that stacked containers 10 will become stuck together because the inner container 10 can rest on the bottom of the outer container 10 instead of against the sidewall of the outer container 10 (see
As best shown in
As best shown in
Receptacle 12 may be constructed of paperboard or a similar material, such as but not limited to, a coated or laminated paperboard material in order to resist migration of liquids contained within the interior volume 25 defined by sidewall 20 and bottom wall 18. It will also be appreciated that receptacle 12 and/or outer sleeve 14 may be constructed from any other suitable material or combination of materials. Depending on the particular embodiment, both bottom wall 18 and receptacle sidewall 20 may be die cut from a larger sheet or roll (not shown) or material and/or may be formed from a unitary blank or multiple component blanks depending on the particular embodiment of the present invention. As best illustrated in
As best shown in
According to one embodiment, receptacle sidewall 20 can be formed from a blank and wrapped around a mandrel. Receptacle sidewall 20 may include an overlapping seam (not shown) extending generally longitudinally between the top and bottom ends of receptacle 12. The seam (not shown) can be formed by adhering the overlapping margin portions of sidewall 20 together with adhesive, sonic welding or the like. The exposed edges of sidewall 20 at the seam can be sealed to prevent the migration of liquids into the material comprising sidewall 20.
As best shown in
As best shown in
As further shown in
As best shown in
According to one embodiment where container 10 is constructed from receptacle 12 and outer sleeve 14, the lower portion of outer sleeve 14 can define the bottom end construction 100 of the present invention (as best illustrated in
As shown in
The deep well formed by bottom end construction 100 in the present invention can be particularly beneficial for stacked containers 10 having greater sidewall heights, such as containers with a sidewall height of four inches or greater (however, it is recognized that the bottom end construction 100 as described herein can be utilized with any height containers, including those having a sidewall height of less than four inches). Such containers have a tendency to become stuck together if fully nested, and the creation of a deeper well bottom of such containers can prevent full nesting of the containers. In doing so, extension portion 104 of bottom end construction 100 results in the lower terminal edge 106 (and its contact points 106 as described in greater detail below) of an inner container 10a becoming rested or seated on the bottom wall 18 of an outer container 10b to prevent the sidewalls of the containers 10a and 10b from becoming stuck together.
As best shown in
As shown in
As best shown in
As best shown in
Configuring terminal edge 106 with three or more contact points 108 can facilitate stable contact with a flat surface (such as a table, countertop or other desired surface), even when the outer sleeve 14 is slightly mismatched (e.g., not constructed with a uniformly straight sides and/or edges, or inaccurately wrapped around inner receptacle 12, as described relative to
According to one embodiment, as shown in
From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the structure. It will be understood that certain features and sub combinations are of utility and may be employed without reference to other features and sub combinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
The constructions described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms “having” and “including” and similar terms as used in the foregoing specification are used in the sense of “optional” or “may include” and not as “required”. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
Claims
1. A container comprising:
- an inner receptacle including a bottom panel and circumferential sidewall defining an interior volume, wherein the inner receptacle has a generally frustoconical shape terminating at a receptacle lower edge;
- an outer sleeve wrapped around and secured to the inner receptacle, wherein the outer sleeve includes: an overlapping portion generally overlying at least a portion of the circumferential sidewall of the inner receptacle; an extension portion that extends an extension distance below the receptacle lower edge; and a sleeve lower terminal edge defining a lower boundary of the outer sleeve; wherein the sleeve lower terminal edge defines a lower bottom edge of the container; wherein at least a portion of the sleeve lower terminal edge is an unfolded edge.
2. The container of claim 1, wherein the entirety of the sleeve lower terminal edge is an unfolded edge.
3. The container of claim 1, wherein the extension portion of the outer sleeve has a thickness greater than a thickness of the overlapping portion.
4. The container of claim 1, wherein the outer sleeve has a uniform thickness and the uniform thickness is greater than a thickness of the circumferential sidewall of the inner receptacle.
5. The container of claim 1, wherein the extension portion of the outer sleeve has a thickness greater than a thickness of the circumferential sidewall of the inner receptacle.
6. The container of claim 1, wherein the extension distance of the extension portion of the outer sleeve is at least 0.5 inches.
7. The container of claim 1, wherein the extension distance of the extension portion of the outer sleeve is less than 0.5 inches
8. The container of claim 1, wherein the sleeve lower terminal edge is non-uniform and defines a plurality of contact points on the sleeve lower terminal edge.
9. The container of claim 8, wherein the sleeve lower terminal edge includes three contact points.
10. The container of claim 1, wherein the sleeve lower terminal edge includes a plurality of raised sections and a plurality of lowered sections arranged in an alternating arrangement, wherein the raised sections have an elevation along the height of the outer sleeve that is greater than an elevation of the lowered sections, wherein the plurality of contact points are positioned within the lowered sections.
11. The container of claim 10, wherein when the container is placed onto a surface, the plurality of contact points engage the surface and the raised sections are spaced apart from the surface.
12. The container of claim 1, wherein the sleeve lower terminal edge has a wave-type pattern comprising a plurality of crests and a plurality of troughs, wherein the plurality of troughs of the wave-type pattern defines the plurality of contact points.
13. An end construction for a container, the end construction comprising:
- an outer sleeve extending around a sidewall of an inner receptacle having a bottom, the outer sleeve extending below the bottom of the inner receptacle and including: an overlapping portion generally overlying at least a portion of the sidewall of the inner receptacle; an extension portion extending below the bottom of the inner receptacle; and a lower terminal edge defining a lower boundary of the extension portion; wherein the lower terminal edge comprises an unfolded edge.
14. The end construction of claim 13, wherein the extension portion of the end construction has a thickness greater than a thickness of the sidewall of the inner receptacle.
15. The end construction of claim 13, wherein the extension portion extends beyond the bottom of the inner receptacle lower edge a distance of at least 0.5 inches.
16. The end construction of claim 13, wherein the lower terminal edge is non-uniform and defines a plurality of contact points on the lower terminal edge.
17. The end construction of claim 16, wherein the lower terminal edge includes three contact points.
18. The end construction of claim 13, wherein the lower terminal edge includes a plurality of raised sections and a plurality of lowered sections arranged in an alternating arrangement, wherein the raised sections have an elevation along the height of the outer sleeve that is greater than an elevation of the lowered sections, wherein the plurality of contact points are positioned within the lowered sections.
19. The end construction of claim 18, wherein the plurality of contact points enable the end construction to stably contact a flat surface.
20. The end construction of claim 13, wherein the lower terminal edge has a wave-type pattern comprising a plurality of crests and a plurality of troughs, wherein the plurality of troughs of the wave-type pattern defines the plurality of contact points.
Type: Application
Filed: Jan 16, 2020
Publication Date: Jul 23, 2020
Inventors: Arron Smith (Olathe, KS), Tim Sharp (Lenexa, KS), Ronald Robertson (Kansas City, MO), Phillip Bell (Overland Park, KS), John Sullins (Shawnee, KS)
Application Number: 16/744,851