Sensing Air Conditioner Parameters
A system includes a cloud-based system and a plurality of systems for sensing air conditioner parameters coupled to the cloud-based system. Each of the plurality of systems for sensing air conditioner parameters senses parameters about a respective air conditioning system and forwards the sensed parameters to the cloud-based system. The cloud-based system receives the parameters from the plurality of systems for sensing air conditioner parameters, determines a maintenance condition, and forwards the maintenance condition to an interested party.
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This application claims the benefit of U.S. Provisional Patent Application No. 62/789,306, entitled “Sensing Air Conditioner Parameters,” filed on Jan. 7, 2019, which is incorporated by reference in its entirety.
BACKGROUNDIn many parts of the world air conditioning is an important factor in the quality of everyday life. Air conditioner systems are often complex and beyond the skills of most laymen to maintain. Such systems often include a compressor/condenser, which can be dangerous for an unskilled person to attempt to maintain. Further, it may be difficult for the average person to know when maintenance of such a system is advisable or necessary.
The following detailed description illustrates embodiments of the present disclosure. These embodiments are described in sufficient detail to enable a person of ordinary skill in the art to practice these embodiments without undue experimentation. It should be understood, however, that the embodiments and examples described herein are given by way of illustration only, and not by way of limitation. Various substitutions, modifications, additions, and rearrangements may be made that remain potential applications of the disclosed techniques. Therefore, the description that follows is not to be taken as limiting on the scope of the appended claims. In particular, an element associated with a particular embodiment should not be limited to association with that particular embodiment but should be assumed to be capable of association with any embodiment discussed herein.
The processor 102 may send the raw data, the processed signals, or its analysis of those signals to a cloud-based system 112. The cloud-based system 112, which is a computer system that may have a processor, input/output, short-term memory, long-term memory, and other typical elements of a computer system, may perform an analysis of those signals or analyses in concert with signals and/or analyses from other air conditioning systems 114 to determine the health of the air conditioning system 108 and provide reports to an interested party or to interested parties. The reports may take several forms such as actionable data for an air conditioner technician that could be sent to a service provider 116, recommendations for service, including predictive failure analysis for preventing downtime, or recommended changes in usage patterns that could be sent to a system owner 118 or to a consumer (not shown), or reports of trends or recurring problems in air conditioner models that could be sent to a manufacturer 120. Generally, the cloud-based system 112 may provide air conditioning system 108 performance metrics and degradation profiles for consumers, technicians, power companies, manufactures, etc. The reports may be about a specific air conditioner (e.g., low on coolant, excess vibration, power out, etc.), a manufacture's model (e.g., the model tends to run longer than models from other manufacturers to achieve the same result, the model tends to vibrate more than other models from the same manufacturer, a set of air conditioner compressor/condensers manufactured during a specific time period tends to vibrate more than those manufactured in other time periods, etc.), or a manufacturer (the models manufactured by a particular manufacturer tend to consume more coolant as compared to models manufactured by other manufacturers). Manufacturers, installers, other interested parties may commission the cloud-based system to produce studies of particular interest to the interested party.
The processor 102 may provide data to the cloud-based system 112 in real time. The cloud-based system may allow real-time monitoring and diagnosis, as well as predictive capabilities which could be enhanced via machine learning using a large data set, provided, for example, by a large number of systems for sensing air conditioner parameters, such as the system for sensing air conditioner parameters 100 illustrated in
The processor 102 may also interface with a misting system 122, such as the systems described in U.S. Pat. Nos. 9,198,980 and 9,134,039, in U.S. patent application Ser. No. 14/851,146 now issued as U.S. Pat. No. 10,251,316, and in the systems manufactured by Mistbox, Inc., that may have its own set of sensors 124, different from sensors 104 and 106, and a mister.
For example, the processor 102 may determine, based on parameters of the air conditioning system 108 that it detects through the sensors 104, 106, that the misting system 122 should or should not be misting. Similarly, the misting system 122 may provide information, such as a thermostat setting or a sensed vibration in the air conditioner compressor, that the processor 102 may use as information to include or influence the signals or analysis that it prepares and/or sends to the cloud-based system 112.
The misting system 122 may be a misting-focused slave device that is a subsystem of the system for sensing air conditioner parameters 100 illustrated in
The sensors 104, 106, may be different from the sensors that are part of the mister and sensors 124 and may improve the precision of the diagnosis capability by introducing a second sensing system on the interior components of the air conditioning system 108.
On-board and auxiliary sensors, such as sensors 104, 106, may provide the capability to measure one or more of the following parameters outside the structure being air conditioned:
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- Condenser unit fan motor condition/strength
- Condenser unit fan motor operation
- Condenser unit compressor condition
- Condenser unit compressor operation
- Condenser unit startup capacitor condition
- Condenser unit startup capacitor operation
- Condenser unit contactor operation
- Suction refrigerant line temperature
- Liquid refrigerant line temperature
- Suction refrigerant line pressure
- Liquid refrigerant line pressure
- Condenser unit coil condition
- Total condenser unit power draw
- Condenser unit fan motor power draw
- Condenser unit fan compressor power draw
- Condenser unit compressor run time
- Condenser unit fan run time and/or one or more of the following parameters inside the structure being air conditioned:
- Air temperature on the inlet side of the evaporator,
- Air temperature on the outlet side of the evaporator,
- Presence of moisture in the overflow drain pan,
- Moisture level/flow/presence in the evaporator drain line, or air flow or pressure in ducting,
- Evaporator blower motor condition
- Evaporator blower motor operation
- Evaporator blower motor power draw
- Evaporator relay operation
- Evaporator coil temperature
- Evaporator blower motor run time
- Air vent filter condition
- Air vent leakage
- Air vent pressure
- Air vent air flow
- Condensation pan moisture presence
- Condensation drain line moisture flow and presence
- Vent temperature—pre evaporator coil
- Vent temperature—post evaporator coil
The generator 202 generates power for the system 100 without the need to be connected to the power grid. For example, the generator 202 illustrated in
The processor 102 may be included in the sensor concentrator 201 or in the generator 202 or in some other convenient location.
Power may be transmitted from the generator 202 to the sensor concentrator 201 and then distributed to the processor 102, the sensors (e.g., sensors 204, 206), and other equipment in the system 100 as needed.
The sensor concentrator 201 receives signals from the sensors (e.g. sensors 204, 206) and formats the data into a form (e.g., a serial stream of data) that it can be transmitted to the processor 102 (which may be in the generator 202, the sensor concentrator 201, or in another convenient location).
The components illustrated in
The operations of the flow diagrams are described with references to the systems/apparatus shown in the block diagrams. However, it should be understood that the operations of the flow diagrams could be performed by embodiments of systems and apparatus other than those discussed with reference to the block diagrams, and embodiments discussed with reference to the systems/apparatus could perform operations different than those discussed with reference to the flow diagrams.
The word “coupled” herein means a direct connection or an indirect connection.
The text above describes one or more specific embodiments of a broader invention. The invention also is carried out in a variety of alternate embodiments and thus is not limited to those described here. The foregoing description of an embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
Claims
1. A system comprising:
- a cloud-based system;
- a plurality of systems for sensing air conditioner parameters coupled to the cloud-based system;
- wherein each of the plurality of systems for sensing air conditioner parameters senses parameters about a respective air conditioning system and forwards the sensed parameters to the cloud-based system;
- wherein the cloud-based system receives the parameters from the plurality of systems for sensing air conditioner parameters, determines a maintenance condition, and forwards the maintenance condition to an interested party.
2. The system of claim 1 wherein the interested party is one or more of a manufacturer, a service provider, a system owner, and a consumer.
3. The system of claim 1 wherein one of the plurality of systems for sensing air conditioner parameters includes a misting system.
4. The system of claim 1 wherein the maintenance condition concerns exactly one of the air conditioning systems.
5. The system of claim 1 wherein the maintenance condition concerns an air conditioner model.
6. The system of claim 1 wherein the maintenance condition concerns a manufacturer.
7. A method comprising:
- a cloud-based system receiving parameters about a plurality of air conditioning systems from respective systems for sensing air conditioner parameters;
- the cloud-based system determining a maintenance condition;
- the cloud-based system forwarding the maintenance condition to an interested party.
8. The method of claim 7 wherein one of the systems for sensing air conditioner parameters receives information from a misting system.
9. An apparatus for measuring a temperature of a line, comprising:
- an upper shell;
- a lower shell coupled to the upper shell by a hinge;
- a line passage formed when the upper shell is closed to the lower shell;
- a conductive plate adjacent to the line passage; and
- a temperature sensor thermally coupled to the conductive plate.
10. The apparatus of claim 9 further comprising:
- a circuit coupled to the temperature sensor to amplify and condition a signal from the temperature sensor.
11. The apparatus of claim 9 further comprising:
- a fastening mechanism for opening and closing the upper shell and lower shell around the hinge.
12. The apparatus of claim 11 wherein the fastening mechanism comprises:
- a screw that engages the lower shell; and
- a dowel nut that engages the upper shell and the screw.
13. A system for monitoring the health of a residential air conditioning system that includes a compressor/condenser unit, comprising:
- a sensor that can be mounted on the compressor/condenser unit and that senses a parameter of the residential air conditioning system that can be used to monitor the health of the residential air conditioning system;
- a power source that can be mounted on the compressor/condenser unit and that generates power using environmental conditions created by the compressor/condenser unit without accepting power from the power grid;
- a processor that receives a signal representing the parameter from the sensor and uses that signal to monitor the health of the residential air conditioning system.
14. The system of claim 13 wherein the power source is a sensor.
15. The system of claim 13 wherein the processor is incorporated in a housing with the power source.
16. The system of claim 13 wherein the processor is incorporated in a housing with the sensor.
17. The system of claim 13 wherein the power source comprises a fan generator that can be mounted in a flow of air caused by a fan in the compressor/condenser unit.
18. The system of claim 17 wherein the fan generator is also a sensor that detects operation of the compressor/condenser unit.
Type: Application
Filed: Jan 6, 2020
Publication Date: Aug 6, 2020
Applicant: Mistbox, Inc. (Houston, TX)
Inventors: Brad Donald Marshall (Houston, TX), Joshua Allen Teekell (Houston, TX)
Application Number: 16/735,279