BUS BAR ASSEMBLY WITH INTEGRATED SURGE ARRESTOR
An apparatus includes a laminated bus bar assembly with first and second bus bars and an intervening insulator layer. A surge arrestor (e.g., a metal oxide varistor) has a body mounted on the bus bar assembly and first and second terminals on first and second opposite sides of the body. In some embodiments, the body may be at least partially disposed in an opening in the first bus bar and the second terminal may be conductively bonded to a surface of the second bus bar that faces the insulator layer. In some embodiments, the second terminal may include a conductive stud passing through an opening in the second bus bar. The apparatus may include a spring clamp attached to the first bus bar and contacting the first side of the body to retain the body.
This invention was made with Government support under Contract # N00014-14-C-0123 awarded by the Office of Naval Research. The Government has certain rights in this invention.
BACKGROUNDThe inventive subject matter relates to electrical power apparatus and methods and, more particularly, to protection apparatus for electrical power systems.
Surge arrestors, such as metal oxide varistors (MOVs), are commonly used to protect electronic devices from overvoltage conditions that can lead to damage and/or destruction. MOVs commonly have terminals that are connected to the protected device using wires or similar conductors. MOVs for lower voltage applications may be packaged in a number of different ways, including in leaded packages and leadless packages, such as surface mount packages. MOVs for use in surge arrestors for higher voltage applications, such as electrical power distribution applications, may also be fabricated as cylindrical disks.
SUMMARYSome embodiments of the inventive subject matter provide an apparatus including a laminated bus bar assembly including first and second bus bars separated by an insulator layer. The apparatus further includes a surge arrestor (e.g., a metal oxide varistor) having a body configured to be mounted on the bus bar assembly and first and second terminals on first and second opposites sides of the body, the first terminal electrically coupled to the first bus bar and the second terminal electrically coupled to the second bus bar.
In some embodiments, the body may be at least partially disposed in an opening in the first bus bar. In further embodiments, the body may be at least partially disposed in an opening in the insulator layer.
In some embodiments, the second terminal may be conductively bonded to a surface of the second bus bar that faces the insulator layer. In further embodiments, the second terminal may include a conductive stud passing through an opening in the second bus bar.
The first terminal may be electrically coupled to the first bus bar by a conductor, such as a conductive clip or braided conductor. In some embodiments, the apparatus may include a spring clamp or other biasing device attached to the first bus bar and contacting the first side of the body to apply pressure on the body in a direction towards the second bus bar. The first terminal may be electrically coupled to the first bus bar by the spring clamp or by a conductor clamped to the first terminal by the spring clamp.
According to further aspects, the body of the surge arrestor may be disposed in a space between the first bus bar and the second bus bar. The first terminal may be electrically coupled to the first bus bar by a conductor and the apparatus may further include a spring or other biasing device disposed between the first bus bar and the body and configured to clamp the conductor to the first terminal.
In further embodiments, the first bus bar may be electrically connected to a first terminal of a transistor and the second bus bar may be electrically connected to a second terminal of a transistor. The surge arrestor may limit a voltage between the first and second terminals of the transistor.
Still further embodiments provide an apparatus including a laminated bus bar assembly including first and second bus bars separated by an insulator layer. The apparatus also includes a surge arrestor including a body passing through an opening in the insulator layer and a having a conductive surface at an end of the body bonded to a surface of the second bus bar. The apparatus further includes a biasing device (e.g., a spring) that applies a force to the body towards the surface of the second bus bar.
The conductive surface may include a first conductive surface at a first end of the body. The surge arrestor may further include a second conductive surface at a second end of the body and electrically coupled to the first bus bar by the biasing device and/or or a conductor disposed between the biasing device and the second conductive surface. The body may pass through an opening in the first bus bar and the biasing device may include a spring clip attached to the first bar. In further embodiments, the biasing device may include a spring disposed between the first bus bar and the body.
Additional embodiments provide an apparatus including a laminated bus bar assembly including first and second bus bars separated by an insulator layer. The apparatus further includes a surge arrestor including a body passing through an opening in the first bus bar and a conductive stud extending from an end of the body, passing through an opening in the second bus bar and fastened to the second bus bar. The conductive stud may include a first conductive stud extending from a first end of the body and the surge arrestor may further include a second conductive stud extending from a second end of the body and electrically coupled to the first bus bar.
Specific exemplary embodiments of the inventive subject matter now will be described with reference to the accompanying drawings. This inventive subject matter may, however, be embodied in many different focus and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive subject matter to those skilled in the art. In the drawings, like numbers refer to like items. It will be understood that when an item is referred to as being “connected” or “coupled” to another item, it can be directly connected or coupled to the other item or intervening items may be present. As used herein the term “and/or” includes any and all combinations of one or more of the associated listed items.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the inventive subject matter. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless expressly stated otherwise. It will be further understood that the terms “includes,” “comprises,” “including” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, items, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, items, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this inventive subject matter belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
As further shown, the cylindrical body 121 may be secured to the laminated bar assembly 110 using a spring clamp 130. The spring clamp 130 may be attached to the first bus bar 112 using, for example, threaded studs 132 embedded in the first bus bar 112 and nuts 134 that secure the spring clamp 130 to the first bus bar 112. The spring clamp 130 may apply a force on the cylindrical body 121 in a direction towards the second bus bar 114. As illustrated, the spring clamp 130 may be conductive and thus may provide an electrical coupling of the upper conductive surface 122 of the surge arrestor 120 to the first bus bar 112.
An apparatus 200 illustrated in
According to further embodiments, other means may be used to provide connection of an integrated surge arrestor in a laminated bus assembly.
Embodiments of the inventive subject matter may be particularly advantageous in applications in which low inductance surge arrestor connections are desirable. For example,
As shown in
It will be appreciated that embodiments of the inventive subject matter may be used in a variety of different applications other than the semiconductor device protection applications described above, and that, embodiments of the inventive subject matter are generally applicable to any surge arrestor application. It will be further understood that structural arrangements along the lines described above for integrating an MOV into an electrical bus bar assembly may also be used to integrate other devices, such as other types of semiconductors (e.g., diodes, thyristors, etc.), with bus bar assemblies.
In the drawings and specification, there have been disclosed exemplary embodiments of the inventive subject matter. Although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the inventive subject matter being defined by the following claims.
Claims
1. An apparatus comprising:
- a laminated bus bar assembly comprising first and second bus bars separated by an insulator layer; and
- a surge arrestor comprising: a body configured to be mounted on the bus bar assembly and at least partially disposed in an opening in the first bus bar; and first and second terminals on first and second opposite sides of the body, the first terminal electrically coupled to the first bus bar and the second terminal electrically coupled to the second bus bar.
2. (canceled)
3. The apparatus of claim 1, wherein the body is at least partially disposed in an opening in the insulator layer.
4. The apparatus of claim 1, wherein the second terminal is, conductively bonded to a surface of the second bus bar that faces the insulator layer.
5. The apparatus of claim 1, wherein the second terminal comprises a conductive boss or stud passing through an opening in the second bus bar.
6. The apparatus of claim 1, wherein the first terminal is electrically coupled to the first bus bar by a conductor.
7. The apparatus of claim 1, further comprising a spring clamp attached to the first bus bar and contacting the first side of the body to apply pressure on the body in a direction towards the second bus bar.
8. The apparatus of claim 7, wherein the first terminal is electrically coupled to the first bus bar by the spring clamp or by a conductor clamped to the first terminal by the spring clamp.
9. An apparatus comprising:
- a laminated bus bar assembly comprising first and second bus bars separated by an insulator layer; and
- a surge arrestor comprising:
- a body configured to be mounted on the bus bar assembly and disposed in a space between the first bus bar and the second bus bar; and
- first and second terminals on first and second opposite sides of the body, the first terminal electrically coupled to the first bus bar and the second terminal electrically coupled to the second bus bar.
10. The apparatus of claim 9, wherein the first terminal is electrically coupled to the first bus bar by a conductor and wherein the apparatus further comprises a spring disposed between the first bus bar and the body and configured to clamp the conductor to the first terming.
11. The apparatus of claim 1, wherein the first bus bar is electrically connected to a first terminal of a transistor and wherein the second bus bar is electrically connected to a second terminal of the transistor and wherein the surge arrestor limits a voltage between the first and second terminals of the transistor.
12. An apparatus comprising:
- a laminated bus bar assembly comprising first and second bus bars separated by an insulator layer; and
- a surge arrestor comprising a body passing through an opening in the insulator layer and having a conductive surface at an end of the body bonded to a surface of the second bus bar; and
- a biasing device that applies a force to the body towards the surface of the second bus bar.
13. The apparatus of claim 12, wherein the conductive surface comprises a first conductive surface at a first end of the body and wherein the surge arrestor further comprises a second conductive surface at a second end of the body and electrically coupled to the first bus bar by the biasing device and/or a conductor disposed between the biasing device and the second conductive surface.
14. The apparatus of claim 12, wherein the body passes through an opening in the first bus bar and wherein the biasing device comprises a spring clip attached to the first bus bar.
15. The apparatus of claim 12, wherein the biasing device comprises a spring disposed between the first bus bar and the body.
16. The apparatus of claim 12, wherein the first bus bar is electrically connected to a first terminal of a transistor and wherein the second bus bar is electrically connected to a second terminal of the transistor and wherein the surge arrestor limits a voltage between the first and second terminals of the transistor.
17. The apparatus of claim 12, wherein the body is cylindrical.
18. An apparatus comprising:
- a laminated bus bar assembly comprising first and second bus bars separated by an insulator layer; and
- a surge arrestor comprising a body passing through an opening in the first bus bar and a conductive stud extending from an end of the body, passing through an opening in the second bus bar.
19. The apparatus of claim 18, wherein the conductive stud comprises a first conductive stud extending from a first end of the body and wherein the surge arrestor further comprises a second conductive stud extending from a second end of the body and electrically coupled to the first bus bar.
20. The apparatus of claim 18, wherein the first bus bar is electrically connected to a first terminal of a transistor and, wherein the second bus bar is electrically connected to a second terminal of the transistor and wherein the surge arrestor limits a voltage between the first and second terminals of the transistor.
Type: Application
Filed: Feb 6, 2019
Publication Date: Aug 6, 2020
Inventors: Yakov L. Familiant (Thiensville, WI), Paul J. Rollmann (Menomonee Falls, WI), Andrew A. Rockhill (Waukesha, WI)
Application Number: 16/269,162